Brinkmann Augusta 810-4040-B Owner's Manual
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Brinkmann Augusta 810-4040-B Owner's Manual

Brinkmann Augusta 810-4040-B Owner's Manual

Heavy-duty gas grill
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Summary of Contents for Brinkmann Augusta 810-4040-B

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann 810-4040-B Owner's Manual Shop genuine replacement parts for Brinkmann 810-4040-B Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
  • Page 2 Heavy-Duty Gas Grill/ Gril à Gaz Pour Usage Intensif OWNER’S MANUAL / NOTICE D’UTILISATION ASSEMBLY AND OPERATING INSTRUCTIONS / INSTRUCTIONS D’ASSEMBLAGE ET D’UTILISATION SAVE THIS MANUAL FOR FUTURE REFERENCE / CONSERVER CETTE NOTICE POUR RÉFÉRENCE WARNING/AVERTISSEMENT NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED.

  • Page 3: Important Safety

    IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.

  • Page 5: General Warnings

    GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.

  • Page 6: Installation Information

    WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...

  • Page 8: Filling The Lp Gas Cylinder

    WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
  • Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...

  • Page 10: Leak Testing

    DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 11: Pre-Start Check List

    6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.

  • Page 12: Lighting Instructions

    WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.

  • Page 13: Lighting The Side Burner

    LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 –...

  • Page 14: Operating Grill And Helpful Hints

    WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill.

  • Page 15: Rotisserie Cooking

    ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •...

  • Page 16: Helpful Hints

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 17: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).

  • Page 18: Cooking Grills

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.

  • Page 19: Trouble Shooting

    TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4.

  • Page 20: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.
  • Page 21 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.

  • Page 22: Parts Bag Contents

    PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Qty. M6 nuts Screwdriver Hex nut wrench 12 Steel washers M6 X 25mm round head bolts 12 M6 X 12mm round head bolts M6 X 50mm round head bolts AA/1.5V Alkaline battery...
  • Page 23 READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Brinkmann Augusta Grill: • Flathead Screwdriver (included) • Hex Nut Wrench (included)
  • Page 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 25 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Locking Caster Attach locking casters to the bottom shelf.
  • Page 26 Step 3 Attach left side cart panel assembly to bottom cart shelf by using two M6 nuts and washers. Step 4 Attach front panel to side panel assemblies by using four M6 X 50mm bolts.
  • Page 27 Step 5 Attach the grill body supports using four M6 X 25mm bolts and steel washers. ( Rear grill body support should be mounted with match light stick left side of grill) NOTE: When performing Step 6, Lift grill body from front and rear panels to avoid injury to hands and fingers.
  • Page 28 Step 7 Secure grill body to grill body supports using four M6 X 12mm bolts with steel washers. Step 8 To attach side table to left side of grill assembly. Insert four M6 X 12mm bolts half-way into grill body assembly.
  • Page 29 Step 9 To attach side burner to right side of grill assembly. Insert four M6 X 12mm bolts half-way into grill body assembly. Place side burner over bolts and slide toward front of grill, then tighten securely. Step 10 Remove two bolts and spring washers from the side burner valve.
  • Page 30 Step 11 Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly. Attach with two bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem. Step 12 Attach side burner igniter lead to the electrode as illustrated.
  • Page 31 Step 13 Side burner grate Place side burner grate over side burner. Step 14 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Step 15 Slide grease cup into grease cup bracket located under grill bottom Grease Cup on backside of grill.
  • Page 32 Step 16 Warming Rack Place the heat distribution plates on lower level of grill body assembly Cooking Grills directly above burners. Heat Distribution Plates Step 17 Place cooking grills on support ribs directly above heat distribution plates. Grooves Step 18 Place warming rack in grooves above cooking grills.

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