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HydraMaster TITAN 325 Owner's Manual

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TITAN 325
Owner's Manual
HydraMaster
th
11015 47
Avenue West
Mukilteo, Washington 98275
MAN-47795 Rev. A, OCTOBER 2019
(P/N 000-182-301)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are
subject to change without prior notice. All rights reserved. © 2019 HydraMaster

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  • Page 1 No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are subject to change without prior notice. All rights reserved. © 2019 HydraMaster...

  • Page 3: Table Of Contents

    Vacuum System Maintenance ............4-8 Descaling Procedure (Required) ............4-9 Freeze Guarding ................4-10 Tensioning the Pump Drive Belt............4-12 WATER AND CHEMICAL SYSTEM ............SECTION 5 Water and Chemical Flow Operation ..........5-1 ELECTRICAL SYSTEM ................SECTION 6 i: TITAN 325 Owner’s Manual...
  • Page 4 Vacuum System ................. 7-11 ASSEMBLIES AND PARTS LIST .............. SECTION 8 Console Assembly Parts List ............. 8-8 Top Cover Titan 325 Assembly Parts List .......... 8-9 Pump Assembly Parts List ..............8-11 By-Pass Valve Assembly Parts List ........... 8-12 Blower Assembly Parts List ............... 8-14 Dash Assembly Parts List ..............
  • Page 5 Control Panel ..................10-2 Vacuum and Solution Hoses ............. 10-2 Cleaning Wand ................. 10-2 Water Heating System ..............10-2 Hard Water Deposits ................ 10-2 Warranty Procedure ................10-3 ACCESSORIES AND CHEMICAL SOLUTIONS ........SECTION 11 iii: TITAN 325 Owner’s Manual...
  • Page 6 Figure 1-1. Hard Water Map of Mainland United States ........... 1-14 Figure 3-1. Location of Throttle, Choke and Pump-In/Pump Clutch Switch ....3-1 Figure 3-2. Front View of TITAN 325 Console ............3-2 Figure 3-3. Side View of TITAN 325 Console ............. 3-3 Figure 4-1.
  • Page 7 Figure 8-33. 70 Gallon Fresh Water Tank (FWT) Assembly - View 1 of 2 ....8-43 Figure 8-34. 70 Gallon Fresh Water Tank (FWT) Assembly View 2 of 2 ....8-44 Figure 8-35. AWDS Universal Kit Assembly ............. 8-46 v: TITAN 325 Owner’s Manual...
  • Page 8 TITAN 325 Owner’s Manual: vi...

  • Page 9: General Information

    1- General Information The TITAN 325 is a carefully engineered truckmount by HydraMaster for carpet cleaning, upholstery cleaning and water extraction/restoration as well. The system utilizes an internal combustion engine to provide the power necessary to turn both a blower (also referred to as a vacuum pump) and a high pressure water pump.

  • Page 10: Contact Information

    To find a local distributor, please visit our website at http://hydramaster.com/HowToBuy/DealerLocator.aspx If your question cannot be resolved by your distributor or by the information within this manual, you may contact HydraMaster direct using the following phone numbers. HOURS TELEPHONE NUMBERS...

  • Page 11: Warnings, Cautions And Notices

    WARNINGS, CAUTIONS AND NOTICES HydraMaster uses this WARNING symbol throughout the guide to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICE symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
  • Page 12 Transporting a vented fuel container that presently contains, or has ever contained in the past, a flammable liquid is strictly forbidden by HydraMaster and by federal and state regulations. Doing so will increase the risk of fire and explosion. Serious injury or death may result.
  • Page 13 Using reading than 3.0 grains per gallon will cause scale to build up inside the truckmount water system. Scale build up causes serious component damage. Test all water prior to use and use water softening equipment if necessary. 1-5: TITAN 325 Owner’s Manual...
  • Page 14 During the operation of this equipment, surfaces will become hot. Do not allow components such as hoses to touch hot surfaces. Failure to heed this warning can result in equipment damage which is not covered by warranty. TITAN 325 Owner’s Manual: 1-6...

  • Page 15: Responsibilities

    Hidden damage may be present even if the box looks okay. It is recommended that the box be opened before signing for the shipment. • Check the packing list and verify that all items are accounted for. 1-7: TITAN 325 Owner’s Manual...
  • Page 16 • Hard water damage and how to avoid it. This includes how to determine if hard water exists in your area and the installation and use of water softening systems. • The truckmount’s warranty and warranty procedures. TITAN 325 Owner’s Manual: 1-8...

  • Page 17: System Concept

    Finally, the chemical is injected into the pressurized water stream and the heated solution is delivered to the cleaning tool. The solution is recovered by the vacuum generated by the vacuum pump This solution is collected in the recovery tank for proper disposal. 1-9: TITAN 325 Owner’s Manual...

  • Page 18: Machine Specifications

    Electric Clutch Approx. 8.0 oz. Capacity Pump Rate 3.5 gallons per minute 1,750 rpm Pump rpm 0 - 1,000 psi Operating Pressure Chemical System Stainless Steel Last Step Chemical Injection Heating System Finned Tube Heat Exchanger TITAN 325 Owner’s Manual: 1-10...
  • Page 19 Owner’s Guide (paper copy) Optional Equipment Recovery Tank 70 Gallon MaxAir Universal Tank - Single Port 100 Gallon MaxAir Universal Tank - Single Port 70 Gallon Rotomolded Tank Fresh Water Tank Automatic Wastewater Disposal Comet Pump System (AWDS) 1-11: TITAN 325 Owner’s Manual...

  • Page 20: High Altitude Operation

    Hard Water Advisory HydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem. The precision technology of truckmount heat exchanger systems is intolerant of any foreign material. Hard water deposits will ultimately decrease the performance of the system and are expected to seriously lower the reliability of the machine.

  • Page 21: Figure 1-1. Hard Water Map Of Mainland United States

    Figure 1-1. Hard Water Map of Mainland United States The map shown in Figure 1-1 is provided for general reference only. Water hardness in your geographical location should be confirmed by testing. 1-13: TITAN 325 Owner’s Manual...
  • Page 22 Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the Titan 325 in areas exceeding 3.0 grains per gallon.
  • Page 23 Another solution to the disposal problem is to equip your Titan 325 with an Automatic Wastewater Disposal System (AWDS). These systems are designed to remove waste water from the extractor’s recovery system and actively pump the water through hoses to a suitable disposal drain.

  • Page 24: Cleaning And Chemicals

    HydraMaster’s ClearWater Rinse™ has been formulated to protect vital components. HydraMaster will not warranty parts that have been damaged from using acid products that have obviously caused failures. 2-1: TITAN 325 Owner’s Manual...

  • Page 25: Preparing The Carpet For Extraction

    Relying on the rinse detergent to do the majority of the cleaning will result in overly long dry times and excess detergent residue left in the carpet. HydraMaster recommends the use of our pre-sprays: Fastbreak™ for residential carpet and Blitz™ for commercial carpet needs.

  • Page 26: Overwetting

    For more information about HydraMaster’s complete chemical product line, visit http://hydramaster.com/Products/Chemicals.aspx this webpage: OVERWETTING Overwetting is an annoyance to all concerned. Extended drying times will leave the customer with a negative impression of both the cleaning company and the process used.

  • Page 27: Cleaning Tool Tips

    Also, tilt the wand handle down [head up] to move the tool forward, and away from you, on the carpet. This means less pull on the carpet and less work for you. TITAN 325 Owner’s Manual: 2-4...
  • Page 28 2-5: TITAN 325 Owner’s Manual...
  • Page 29 Only 8.8 lbs 2" Titanium Tube 16" Head 6 Stainless Steel Jets ◂ 2” Titanium Truckmount Wand 16” Item #000-163-054 Only 6.8 lbs 1.5" Tube, 10" Head, Single Jet ◂ Evolution Stair Wand 10” Item #000-163-759 TITAN 325 Owner’s Manual: 2-6...
  • Page 30 Only 6.8 lbs 2" Evolution Flood Wand Item #000-163-058 16” 2-7: TITAN 325 Owner’s Manual...
  • Page 31 Rotary Tools HydraMaster’s selection of Rotary Extraction Tools includes the RX12 and the RX20 NEXT GEN. Evolution RX12 Hard Surface Cleaning Tool The Evolution RX12 can be used to clean tile, concrete and stone floors. Select the appropriate pre-spray and apply to the floor.
  • Page 32 • Durable construction for long life • Reduces fatigue of the operator The 5 vacuum heads and 3 jets rotate at 130 rpm, creating 650 complete cleaning passes per minute. 2-9: TITAN 325 Owner’s Manual...
  • Page 33 Best of all, the glided head moves across the upholstery fabric better and increase water recovery. Only 1.5 lbs ◂ 1.5" Tube, 4" Head, Single Jet Evolution Glided Upholstery Tool 4” Item #000-163-617 TITAN 325 Owner’s Manual: 2-10...

  • Page 34: Operating Instructions

    2 - 3 minutes to warm up. Pull the throttle cable to full extension and twist the handle clockwise to lock. Ignition and Pump-In/Pump Clutch Switch Choke Throttle Figure 3-1. Location of Throttle, Choke and Pump-In/Pump Clutch Switch 3-1: TITAN 325 Owner’s Manual...

  • Page 35: Figure 3-2. Front View Of Titan 325 Console

    Pressure Gauge Optional Auto Pump-Out Switch Vacuum Gauge Temperature Knob Chemical Selection Valve Chemical Metering Control Knob Blower Lube Port Figure 3-2. Front View of Titan 325 Console TITAN 325 Owner’s Manual: 3-2...

  • Page 36: Figure 3-3. Side View Of Titan 325 Console

    Carpet Cleaning: 300 - 400 psi Hard Surface Cleaning: 1,000 psi or as indicated on the tool Pressure Regulator Figure 3-3. Side View of Titan 325 Console Turn the “CHEMICAL SELECTION VALVE” to the “PRIME” position to purge any air from the system.

  • Page 37: Water Extraction Procedure

    Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “BLOWER LUBE PORT” for about 5 to 7 seconds while the unit is running (see Figure 3-2). Allow machine to run additional 2 to 5 minutes under load to flush off lubricant.

  • Page 38: Machine Maintenance

    Owner’s Guide. Records of maintenance must be kept and copies may be required to be furnished to HydraMaster before the warranty is honored. It is recommended that you affix a copy of the log on the vehicle door near your unit for convenience and to serve as a maintenance reminder.

  • Page 39: Operational Maintenance

    • Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. • Lubricate the blower lube port with HydraMaster-recommended spray lubricant. Weekly Maintenance • Inspect the recovery tank filters for tears, holes, etc. Repair or replace as needed.
  • Page 40 • Check carburetor. Clean or replace as necessary. • Clean the heat exchanger core. • Replace coupler element (rubber insert) for cracks or wear. Refer to the Interval Hours Maintenance chart in the Owner’s Guide. 4-3: TITAN 325 Owner’s Manual...

  • Page 41: High Pressure Pump Maintenance

    Service The next few pages explain how to disassemble and inspect all user serviceable parts of the pump. Do not disassemble the pump unless you are a skilled mechanic. For assistance, contact your distributor. TITAN 325 Owner’s Manual: 4-4...

  • Page 42: Figure 4-1. Servicing The Valves

    Inspect each suction and delivery check valve assembly for wear and pitting, and replace if necessary. The valve assembly consists of the plastic cage, spring, valve seat, poppet and O-ring. One valve kit is needed for complete valve change of one pump. Figure 4-1. Servicing the Valves 4-5: TITAN 325 Owner’s Manual...
  • Page 43 Stack the new V-packing in the correct order and firmly press the assembly into the manifold. Install a new low pressure oil seal by laying the seal into the opening and evenly pressing it into place. Re-install the manifold onto the pump as previously described. TITAN 325 Owner’s Manual: 4-6...
  • Page 44 Servicing the Crankcase While the manifold and plungers are removed, rotate the crankshaft by hand. Closely examine the crankcase oil seals for drying, cracking or leaking. Consult the local HydraMaster distributor if crankcase servicing is necessary. 4-7: TITAN 325 Owner’s Manual...

  • Page 45: Vacuum System Maintenance

    Capping off the inlet(s) to the recovery tank. Spraying a HydraMaster-recommended spray lubricant into the “BLOWER LUBE PORT” for about 5 to 7 seconds while the unit is running. Uncapping the inlet(s) and run the unit for another minute to allow the blower to cool down.

  • Page 46: Descaling Procedure (Required)

    Start the truckmount and allow it to run for 3 - 5 minutes. Do not leave the TM DeScaler solution in the system. Flush the system with clean water and turn the truckmount OFF. 000-078-058 Figure 4-2. Recirculation Fitting 4-9: TITAN 325 Owner’s Manual...

  • Page 47: Freeze Guarding

    Run the truckmount until there is no more solution coming from the truckmount. The truckmount is now freeze guarded. Remember to flush antifreeze from the system prior to carpet cleaning. See the following procedure. TITAN 325 Owner’s Manual: 4-10...
  • Page 48 Turn on the pump-in pump and run for 1-2 minutes until all the water is purged from the hose. The next time the truckmount is used it may take a few minutes before the water box begins to fill. 4-11: TITAN 325 Owner’s Manual...

  • Page 49: Tensioning The Pump Drive Belt

    TENSIONING THE PUMP DRIVE BELT Remove the Titan 325 grill to gain access to the idler pulley. Loosen but do not remove the 2 ½” long bolt (P/N 000-143-716) on the idler pulley. See Section 9 in the Owner’s Manual.

  • Page 50: Water And Chemical System

    Finally, the water joins the chemical where the solution is created. The chemical is pressurized by the HydraMaster diaphragm chemical pump attached to the head of the water pump. This pump pulls the chemical from the jug through the chemical meter.
  • Page 51 TITAN 325 Owner’s Manual: 5-2...
  • Page 52 Figure 5-1. Flow Diagram - View 1 of 3 000-179-038 Rev. C 5-3: Water and Chemical System...
  • Page 53 Figure 5-2. Flow Diagram - View 2 of 3 000-179-038 Rev. C 5-4: Water and Chemical System...
  • Page 54 Figure 5-3. Flow Diagram - View 3 of 3 000-179-038 Rev. C ► ► ► ► ► =�• ===� • VACUUM GAUGE ► ► ► ► ► ► ENGINE EXHAUST BLOWER LUBE =--== - -� � � -----�-=-=-=- � • �...
  • Page 55 5-6: Water and Chemical System...

  • Page 56: Electrical System

    „ Electrical Schematic „ Wiring Diagram The Titan 325 electrical system operates on 12 V DC which is provided by the battery. Battery levels are maintained by a 20 Amp alternator that is built into the engine. When a new battery is installed, check that it is properly charged before installation or damage to the charging system may occur.
  • Page 57 TITAN 325 Owner’s Manual: 6-2...

  • Page 58: Figure 6-1. Electrical Schematic

    PUMP CLUTCH & FU-1 PUMP-IN PUMP SWITCH SW-2 PROPRIETARY INFORMATION PUMP-IN PUMP 11015 47th Avenue West, (OPTIONAL) Mukilteo, Washington 98275 PMP-1 ELECTRICAL SCHEMATIC - TITAN 325 DATE SIZE PART NUMBER 6-3: Electrical System DRAWN T.D.L. 10/08/19 000-179-071 CHECKED P.E. 10/08/19 APPVD P.E.

  • Page 59: Figure 6-2. Wiring Diagram - View 1 Of 2

    [TO CARB SOLENOID V-1 - 16 GA.] 01(RED) 31(GRN) [TO TB1-6 14 GA.] 14(BRN) WIRING DIAGRAM - TITAN 325 [TO PUMP CLUTCH RELAY - CR-1] 44(RED/BLK) [TO INLINE FUSE FU-2 - 14 GA.] 34(BLK) [TO PUMP IN PUMP - PMP-1] 46(GRY)
  • Page 60 6-5: Electrical System COLOR KEY COLOR KEY BLACK - DENOTES WIRES BLACK - DENOTES WIRES WIRING DIAGRAM - TITAN 325 RED - DENOTES OPTIONAL EQUIPMENT RED - DENOTES OPTIONAL EQUIPMENT GREEN - DENOTES COMPONENTS GREEN - DENOTES COMPONENTS *ALL WIRES ARE 18 GAUGE UNLESS OTHERWISE STATED...
  • Page 61 6-6: Electrical System...

  • Page 62: Troubleshooting

    7 - Troubleshooting This section describes the standard troubleshooting procedures in the following areas: „ Heating System „ Chemical System „ Engine „ High Pressure System „ Vacuum System 7-1: TITAN 325 Owner’s Manual...

  • Page 63: Heating System

    2.4 The heat exchanger has Descale the system. hard water scale buildup. 2.5 The heat exchanger has Inspect the interior of heat exchanger. Remove the blockage on the exhaust debris and clean as necessary. side. TITAN 325 Owner’s Manual: 7-2...

  • Page 64: Chemical System

    2.5 The chemical metering Remove and inspect the valve. Clean or replace as valve is faulty. necessary. 2.5 The high pressure check Remove and inspect the valve. Clean or rebuild as valve is faulty. necessary. 7-3: TITAN 325 Owner’s Manual...
  • Page 65 3.1 The chemical pump Remove and inspect the chemical pump diaphragm. diaphragm is faulty. Replace as necessary. 3.2 The high pressure check Remove and inspect the valve. Clean or rebuild as valve is faulty. necessary. TITAN 325 Owner’s Manual: 7-4...

  • Page 66: Engine

    1.7 The starter motor is faulty. Test to see if there is power to the motor with the ignition in “Start” position. Refer to the Electrical Section. Refer to a qualified service technician for further 1.8 None of the above. troubleshooting. 7-5: TITAN 325 Owner’s Manual...
  • Page 67 4.2 Excessive load on the engine. Inspect the recovery tank to the blower hose. Repair or replace as necessary. 4.3 Excessive back pressure Inspect for blockage in the heat exchanger. Clean or on the engine exhaust. replace as necessary. TITAN 325 Owner’s Manual: 7-6...
  • Page 68 Inspect and adjust or repair as necessary. closed. 6.3 Excessive fuel to the Check to see if the proper fuel pump is installed. carburetor. If operating altitudes have changed, contact your distributor to have the engine carburetor jets checked. 7-7: TITAN 325 Owner’s Manual...
  • Page 69 Check the engine rpm. Adjust as necessary to run at high. 3,150 rpm under a vacuum load of 0” Hg. 7.4 Excessive back pressure Inspect for blockage in the heat exchanger. Clean or on the engine exhaust. replace as necessary. TITAN 325 Owner’s Manual: 7-8...

  • Page 70: High Pressure System

    2.1 The pump belt is broken. Inspect and replace if necessary. 2.2 The gauge is faulty. Replace the gauge. 2.3 Water box is empty. Fill the water box. 2.4 Water box switch is faulty. Replace water box switch. 7-9: TITAN 325 Owner’s Manual...
  • Page 71 Detach the float and check to see if it will float to the water and lost buoyancy. surface. Replace the valve as necessary. 6.3 The float has come out of Adjust the float as necessary. adjustment. TITAN 325 Owner’s Manual: 7-10...

  • Page 72: Vacuum System

    Running the blower with low oil levels can cause severe damage. If this situation occurs the blower should be inspected by a qualified service technician. Refer to a qualified service technician. 4.2 The vacuum blower has internal damage. 7-11: TITAN 325 Owner’s Manual...
  • Page 73 This will be more common in cool weather and humid climates. If this is the cause, it should dissipate after a few minutes of running. 6.3 The heat exchanger is Inspect and repair or replace as necessary. leaking water. TITAN 325 Owner’s Manual: 7-12...

  • Page 74: Assemblies And Parts List

    Type the part number, including dashes, into the Find window and press the Enter key. „ Console Assembly Parts List ................8-8 „ Water Box Assembly Parts List ................8-32 „ Top Cover Titan 325 Assembly Parts List ............8-9 „ Robert Float Valve Parts List ................8-33 „ Pump Assembly Parts List .................8-11 „...

  • Page 75: Figure 8-1. Adhesive/Sealant Material Reference

    HydraMaster equipment. Refer to Figure 8-1 to identify those substances such as A1, A2 and so forth. Equivalent products are acceptable if they meet or exceed current specifications and are approved by HydraMaster. Figure 8-1. Adhesive/Sealant Material Reference...

  • Page 76: Figure 8-2. Console Assembly - View 1 Of 5

    Figure 8-2. Console Assembly - View 1 of 5 610-050-751 Rev. A 8-3: Assemblies and Parts List...

  • Page 77: Figure 8-3. Console Assembly - View 2 Of 5

    Figure 8-3. Console Assembly - View 2 of 5 610-050-751 Rev. A 8-4: Assemblies and Parts List...

  • Page 78: Figure 8-4. Console Assembly - View 3 Of 5

    Figure 8-4. Console Assembly - View 3 of 5 610-050-751 Rev. A SOME ITEMS HIDDEN FOR CLARITY 8-5: Assemblies and Parts List...

  • Page 79: Figure 8-5. Console Assembly - View 4 Of 5

    Figure 8-5. Console Assembly - View 4 of 5 610-050-751 Rev. A SOME ITEMS HIDDEN FOR CLARITY 8-6: Assemblies and Parts List...
  • Page 80 Figure 8-6. Console Assembly - View 5 of 5 610-050-751 Rev. A 3.126 24.000 33.396 30.940 28.000 3.126 35.125 8-7: Assemblies and Parts List 33.396...

  • Page 81: Console Assembly Parts List

    Console Assembly Parts List Item Part Number Description Item Part Number Description 610-022-752 ASSEMBLY, TOP COVER - TITAN 325/425 000-068-967 HOSE, 1/2” I.D. RUBBER x 20” LG. (WB DRAIN) 610-007-737 ASSEMBLY, 318 RESTORATION PUMP 000-068-968 HOSE, 1/2” I.D. RUBBER x 56” LG. (PUMP TO WB)

  • Page 82: Top Cover Titan 325 Assembly Parts List

    RELEASE DRAWING 08/26/2019 L.O.L. C.I.R. C.I.R. REVISION DESCRIPTION CODE DATE CHKD APPVD Figure 8-7. Top Cover Titan 325 Assembly 610-022-752 Rev. A RELEASE DRAWING 08/26/2019 L.O.L. C.I.R. C.I.R. Top Cover Titan 325 Assembly Parts List Item Part Number Description 000-041-921...

  • Page 83: Figure 8-8. Pump Assembly - View 1 Of 2

    DESC NEW DRAWING REPLACED 1 QTY. 610-0 Figure 8-8. Pump Assembly - View 1 of 2 610-007-737 Rev. B 000-143-580 SCREW, M5 X 0.8 X 6MM SET CUP POINT COMES WITH WASHER, 5/16" FLAT, U SCREW, M6-1 X 14MM L SCREW, 5/16"-18UNC x SCREW, 5/16"-18UNC x PUMP, HYDRAPUMP II...

  • Page 84: Pump Assembly Parts List

    Pump Assembly Parts List Figure 8-9. Pump Assembly - View 2 of 2 610-007-737 Rev. B Item Part Number Description 000-001-096 Adapter, Chemical Pump 610-009-747 Assembly, By-Pass Valve 000-036-008 Clutch, 7” O.D. 24mm Single Groove 000-052-084 Elbow, 1/8” NPT Street 000-052-531 Elbow, 1/8”...

  • Page 85: By-Pass Valve Assembly Parts List

    REVISION DESCRIPTION CODE DATE CHKD APPVD DRAWING RELEASED. 10/8/2015 L.O.L. C.I.R. C.I.R. ITEM 3 WAS 052-528 LRIP 02/02/2016 C.I.R. L.O.L. C.I.R. Figure 8-10. By-Pass Valve Assembly 610-009-747 Rev. B See Figure 8-1 for adhesive/sealant information. By-Pass Valve Assembly Parts List Item Part Number Description 000-052-086...
  • Page 86 Figure 8-11. Blower Assembly - View 1 of 2 610-002-725 Rev. G See Figure 8-1 for adhesive/sealant information. 8-13: Assemblies and Parts List...

  • Page 87: Blower Assembly Parts List

    Figure 8-12. Blower Assembly - View 2 of 2 Blower Assembly Parts List 610-002-725 Rev. G Item Part Number Description 000-001-140 Adapter, 2 1/2” NPT to 2 1/2” O.D.Tube - Coated 000-001-141 Adapter, 2.5” MNPT X 2.5” O.D.Elbow - Coated 000-111-134 Blower, 3006 Competitor 000-052-061...

  • Page 88: Figure 8-13. Dash Assembly - View 1 Of 2

    Figure 8-13. Dash Assembly - View 1 of 2 610-018-751 Rev. A 000-081-519 LABEL, DASH - TITAN 325 000-157-017 SWITCH, IGNITION B&S COMES WITH 000-047-028 000-081-410 LABEL, THERMOSTAT KNOB, CHEMICAL SELECTOR COMES WITH 40 000-081-519 LABEL, DASH - TITAN 325...

  • Page 89: Figure 8-14. Dash Assembly - View 2 Of 2

    REGULATOR, HI PSI SNUBBER QUICK CONNECT, 660 3/8" BRASS W/ EPDM O-RING QUICK CONNECT, 440 FEMALE w/ EPDM O-RING PANEL, GRILL - TITAN 325/425 PANEL, DASH - COATED E01 NUT, 7/16"-24UNF - 2 WAY METERING VALVE NUT, 5MM HEX NYLOCK NUT, 1/4"-20UNC NYLOCK...

  • Page 90: Dash Assembly Parts List

    Dash Assembly Parts List Item Part Number Description Item Part Number Description 000-100-390 PANEL, GRILL - TITAN 325/425 000-001-148 ADAPTER, 2.5” EXHAUST TURNDOWN - COATED 000-052-051 QUICK CONNECT, 440 FEMALE w/ EPDM O-RING 000-025-003 CABLE, CHOKE WITH DETENT 000-025-030 CABLE, THROTTLE w/ SWIVEL 000-052-052 QUICK CONNECT, 660 3/8”...

  • Page 91: Differential Check Valve Assembly Parts List

    Figure 8-15. Differential Check Valve Assembly 000-169-236 Rev. B Apply O-ring grease or equivalent to items 5 and 4 prior to installation. Differential Check Valve Assembly Parts List Item Part Number Description Item Part Number Description 000-097-054 O-Ring, Chemical Pump Valve 000-005-012 Ball, 0.500 Diameter Stainless Steel 000-107-258...
  • Page 92 Figure 8-16. Engine Assembly - Part 1 of 2 610-004-724 Rev. G DETAIL VIEW A 8-19: Assemblies and Parts List...
  • Page 93 Figure 8-17. Engine Assembly - Part 2 of 2 610-004-724 Rev. G 8-20: Assemblies and Parts List...

  • Page 94: Engine Assembly Parts List

    Engine Assembly Parts List Item Part Number Description Item Part Number Description 000-131-139 Insulation, 1” Hi-Temp Alum Sleeve X 60” Lg. 000-020-025 Bushing, H X 1” 000-077-010 Key, 1/4” X 1-1/2” Lg. Class 2 Fit 000-033-057 Clamp, 1” Cushion Loop 000-094-012 Nut, 5/16”-18UNC Hex 000-033-117...

  • Page 95: Exhaust Assembly Parts List

    Figure 8-18. Exhaust Assembly 000-057-010 610-013-751 Rev. A Exhaust Assembly Parts List Item Part Number Description 000-001-116 ADAPTER, n1.50” F SLIP TO FLARE 000-033-068 CLAMP, 1-1/2” EXHAUST 000-105-181 FLANGE, Ø1.50” EXHAUST DONUT - COATED 000-057-177 GASKET, EXHAUST DONUT 1.50” 000-057-212 GASKET, HALF DONUT 000-057-209 GASKET, Ø2.5”...
  • Page 96 Figure 8-19. Frame Assembly - View 1 of 2 (P/N 000-081-327 available only as part of 610-001-729 Rev. E label set P/N 000-081-039.) 8-23: Assemblies and Parts List...
  • Page 97 (P/N 000-081-327 available only as part of label set P/N 000-081-039.) Figure 8-20. Frame Assembly -View 2 of 2 610-001-729 Rev. E 8-24: Assemblies and Parts List...
  • Page 98 Frame Assembly Parts List Item Part Number Description Item Part Number Description 610-021-009 Assembly, Idler Pulley 000-143-012 Screw, 5/16”-18UNC X 3/4” Lg. 610-021-724 Assembly, Silencer 000-143-583 Screw, #10-24UNC X 0.50” Lg. Hex Head Flange Z/P 000-015-177 Bracket, Dual Heat Exchanger Mounting - Left - Coated 1 000-157-022 Switch, Relay 000-027-110...

  • Page 99: Idler Pulley Assembly Parts List

    3 QTY. 000-174-012 WAS 1 AND ADDED NOTE 1. REVISION DESCRIPTION CODE DATE CHKD APPVD FLIPPED ORIENTATION OF 000-154-128. ECR #2562 1/19/2015 S.M.W. L.R.K. ECRB REPLACED 000-143-041 WITH 000-143-716. REPLACED 000-154-128 WITH 000-154-049. ADDED 3/3/2016 C.I.R. ECRB ECR #2635 3 QTY. 000-174-012 WAS 1 AND ADDED NOTE 1. Figure 8-21.

  • Page 100: Silencer Assembly Parts List

    Figure 8-22. Silencer Assembly 610-021-724 Rev. B Silencer Assembly Parts List Item Part Number Description 000-033-012 Clamp, Size #44 Hose 000-068-104 Hose, Ø2.5” I.D. X 2.5” Lg. 000-093-108 Silencer, Ø2.5” O.D. Inlet/Outlet - Coated 8-27: Assemblies and Parts List...

  • Page 101: Figure 8-23. Heat Exchanger Assembly

    Figure 8-23. Heat Exchanger Assembly 610-005-754 Rev. A SENSOR (COMES WITH 000-149-025) 8-28: Assemblies and Parts List...

  • Page 102: Heat Exchanger Assembly Parts List

    Heat Exchanger Assembly Parts List Item Part Number Description Item Part Number Description 000-052-738 ADAPTER, 1/4” NPT x 1/2” FPT 000-057-255 GASKET, SALSA HX - CDS ZR-2017 000-013-115 BOX, OUTLET PLENUM, STEEL - COATED 000-068-986 HOSE, 2.5” HEAT FLEX NS x 15” LG. 000-013-118 BOX, PLENUM INLET, STEEL - COATED 000-052-528...

  • Page 103: Orifice Assembly Parts List

    Figure 8-24. Orifice Assembly 610-021-729 Rev. A Orifice Assembly Parts List Item Part Number Description 000-052-084 Elbow, 1/8” NPT Street 000-049-052 Filter Cartridge,1/4” Brass 000-052-153 Housing, Stabilizer Nozzle 000-052-530 Nipple, 1/4” SAE X 1/8” NPT 000-052-586 Nipple, 1/8” FPT X 1/4” SAE 000-052-582 Nipple, Tee Jet Style Collar X 1/8”...

  • Page 104: Figure 8-25. Water Box Assembly

    Figure 8-25. Water Box Assembly 610-010-725 Rev. G 8-31: Assemblies and Parts List...

  • Page 105: Water Box Assembly Parts List

    Water Box Assembly Parts List Item Part Number Description Item Part Number Description 000-169-235 Assembly, Robert Float Valve 000-097-041 O-Ring, 1/2” Bulk Head 000-052-660 Bulkhead, 3/8” FPT X 3/8” FPT 000-143-017-1 Screw, 3/8”-16UNC X 3/4” Lg. Hex Head 000-143-314 Screw, #8 X 1/2” Lg. Pan Head 000-033-003 Clamp, Size #4 Mini Hose 000-041-005...

  • Page 106: Figure 8-26. Robert Float Valve Assembly

    REVISION CODE DATE CHKD APPVD DRAWING RELEASED; SKIPPED REV A. 08/26/2013 L.O.L. C.I.R. C.I.R. Figure 8-26. Robert Float Valve Assembly 000-169-235 Rev. B VALVE, BODY INLET BRASS 000-169-237 ROD, 4.5" VALVE STEM BRASS 000-117-031 INSERT, #66 (3/8" NPT x 3/8" BARB) BRASS 000-052-104 FLOAT, 4"...

  • Page 107: Figure 8-27. 70 Gallon Universal Recovery Tank (Urt) Assembly

    REVISION DESCRIPTION Figure 8-27. 70 Gallon Universal Recovery Tank 000-159-128 WAS MODIFIED. REMOVED 1 QTY. 000- (URT) Assembly 033-023, 1 QTY. 000-094-034, 4 QTY. 000-094-113, 1 QTY. 000-143-132, 4 QTY. 000-143-002, 1 QTY. 000- 174-001, 2 QTY. 000-174-036, 4 QTY. 000-174-060. 610-003-728 Rev.

  • Page 108: 70 Gallon Universal Recovery Tank (Urt) Assembly Parts List

    70 Gallon Universal Recovery Tank (URT) Assembly Parts List Item Part Number Description Item Part Number Description 000-001-134 ADAPTER, Ø2.5” TANK x 90° BLOWER HOSE 000-143-051 SCREW, #8-32UNC x 0.75” LG. BINDER HEAD 610-029-726 ASSEMBLY, COVER, 70G URT, SINGLE VAC. 000-143-010 SCREW, 1/4”-20UNC X 1.25”...

  • Page 109: Figure 8-28. 70 Gallon Universal Recovery Tank (Urt) Cover Assembly

    REVISION DESCRIPTION CODE DATE CHKD APPVD ADDED NOTE 2 4/3/2012 E.J.B. C.I.R. C.I.R. Figure 8-28. 70 Gallon Universal Recovery Tank (URT) Cover Assembly 000-041-443 WAS MODIFIED 09/09/2019 T.D.L. P.E. P.E. 610-029-726 Rev. B NOTE ITEM BREA NOTES: ADHERE ITEMS 4 &...
  • Page 110 70 Gallon Universal Recovery Tank (URT) Cover Assembly Parts List Item Part Number Description Item Part Number Description 000-052-219 Adapter, 2” NPT X 2” F Slip 000-057-015 Gasket, 1-1/2” Bulkhead Fitting 000-057-204 Gasket, Side - Recovery Tank 000-041-443 Cover, 70 URT 1 Port - CTD - E-01 000-052-222 Elbow, 2”...
  • Page 111 Figure 8-29. 100 Gallon Universal Recovery Tank (URT) Assembly 610-003-763 Rev. E REVISION DESCRIPTION UPDATE DRWN; UPDATE NOTES. CHANGE QTY 094-113 WAS 14, 143-002 WAS 22, & 174-060 WAS REMOVED 4X 000-094-113, AND 000-174-060. REMOVED 8X 000-143-002. REMOVED 2X 000-174 003, REMOVED 000-174-019;...

  • Page 112: Figure 8-29. 100 Gallon Universal Recovery Tank (Urt) Assembly

    100 Gallon Universal Recovery Tank (URT) Assembly Parts List Item Part Number Description Item Part Number Description 000-001-134 ADAPTER, Ø2.5” TANK x 90° BLOWER HOSE 000-143-539 SCREW, #6-32UNC x 0.50” LG. BUTTON HEAD 610-029-763 ASSEMBLY, 100 GAL, URT SINGLE PORT COVER 000-143-051 SCREW, #8-32UNC x 0.75”...

  • Page 113: Gallon Universal Recovery Tank (Urt) Cover Assembly Parts List

    Figure 8-30. 100 Gallon Universal Recovery Tank (URT) Cover Assembly 610-029-763 Rev. C 90.0° 000-086-008 LATCH BUNGEE - STRIKE PART OF RECOVERY TANK BOM NOTES: ADHERE ITEMS 4 & TO BOTTOM SIDE OF COVER WITH ADHESIVE #000-146-047. 100 Gallon Universal Recovery Tank (URT) Cover Assembly Parts List NOTES: WASHER, 1/4"...

  • Page 114: Vacuum Relief Valve Assembly Parts List

    Figure 8-31. Vacuum Relief Valve Assembly 610-026-724 Rev. B Vacuum Relief Valve Assembly Parts List Item Part Number Description 000-015-182 Bracket, Vacuum Relief Valve - Fabricated 000-027-032 Cap, Spun Vacuum Relief Valve 000-094-101 Nut, 3/8”-16 UNC Hex Jam 000-094-077 Nut, 3/8”-16UNC X 1.00” O.D. Knurled 000-105-332 Plate, Vacuum Relief Valve Mounting - Coated 000-143-198...

  • Page 115: Sacrificial Anode Assembly Parts List

    CREATED D 000-108-025 000-094-058 Figure 8-32. Sacrificial Anode Assembly 000-025-098 000-079-226 Rev. B Sacrificial Anode Assembly Parts List Item Part Number Description 000-015-1413 BRACKET, SACRIFICIAL ANODE - FABRICATED 000-025-098 CABLE, 1/16 S-STEEL - 36” 000-033-149 CLAMP, WIRE SLEEVE 1/16Ø S-STEEL 000-094-034 NUT, #10-24UNC HEX NYLOCK DETAIL B...

  • Page 116: Figure 8-33. 70 Gallon Fresh Water Tank (Fwt) Assembly - View 1 Of 2

    Figure 8-33. 70 Gallon Fresh Water Tank (FWT) Assembly - View 1 of 2 000-163-212 Rev. B TO MACHINE FRESH WATER INLET ITEM NO. UNLESS OTH DIMENSIONS BREAK ALL SHA TOLERANC .X= .1 .XX= .03 .XXX= .0 ANGULAR = - - - - - - - - - 000-190-034...

  • Page 117: Figure 8-34. 70 Gallon Fresh Water Tank (Fwt) Assembly View 2 Of 2

    Figure 8-34. 70 Gallon Fresh Water Tank (FWT) Assembly View 2 of 2 REVISION DESCRIPTION 000-163-212 Rev. B RELEASED DRAWING. REPLACED 1 QTY. 000-041-365 WITH 000-041-892; ADDED 1 QTY. 000-057-254. 8-44: Assemblies and Parts List WASHER, 5/16" FLAT WASHER, 3/8" FLAT...

  • Page 118: 70 Gallon Fresh Water Tank (Fwt) Assembly Parts List

    70 Gallon Fresh Water Tank (FWT) Assembly Parts List Item Part Number Description Item Part Number Description 000-015-1238 BRACKET, 70 FWT MOUNTING - COATED - - - INSERT, PUMP OUTLET (COMES w/ 000-111-170) 000-052-326 NIPPLE, 3/4” NPT CLOSE 000-033-004 CLAMP, SIZE #6 MINI HOSE 000-033-029 CLAMP, SIZE #12 HOSE 000-052-075...

  • Page 119: Figure 8-35. Awds Universal Kit Assembly

    WIRE 18 GXL WHITE BULK 1 WIRE 18 GXL BROWN BULK WIRE 12 GXL RED BULK 12 WIRE 12 GXL BLACK BULK WASHER, 5/16" FLAT Figure 8-35. AWDS Universal Kit Assembly WASHER, 1.5" O.D. x 1.073" 000-079-220 Rev. E WASHER, 1" FLAT VALVE, 3/4"...
  • Page 120 AWDS Universal Kit Assembly Item Part Number Description Item Part Number Description 000-013-040 BOX, AWDS ELECTRICAL 000-037-073 TERM BLOCK SPADE 22 16 GA FORK 000-037-009 TERM FULLY INSUL MALEQ C 000-015-1331 BRACKET, CHECK VALVE - APO 000-015-035 BRACKET, ELECTRICAL BOX - AWDS 000-037-012 TERM FULLY INSULATED FEMALE Q 000-018-007...

  • Page 121: How To Order Parts

    We shall always endeavor to be fair in our evaluation of your warranty claim, and shall provide you with a complete analysis of our findings. HydraMaster warranty covers only defective materials and/or workmanship for the periods listed. Diagnostic reimbursement is specifically excluded.
  • Page 122 TITAN 325 Owner’s Manual: 9-2...

  • Page 123: 10 - Warranty Information

    • Failure to change the oil in the pump at recommended intervals. • Failure to protect the pump against freezing. • Failure to maintain the pump protection shut-off system. • Failure to use water softener in hard water areas. • Use of improper chemicals. 10-1: TITAN 325 Owner’s Manual...

  • Page 124: Recovery Tank

    • Failure to use or maintain a water softening system or a properly installed magnetic- type descaler, whichever might be necessary, with truckmount’s operating in designated “Hard Water Areas” (3.0 grains or more per gallon). TITAN 325 Owner’s Manual: 10-2...

  • Page 125: Warranty Procedure

    Warranty coverage is available to you through your local distributor. If you have moved to a new area or have purchased a used machine and need information regarding your local distributor, call HydraMaster at (800) 426-1301 or email us at: techsupport@hydramaster.com.
  • Page 126 All material must be properly authorized by HydraMaster prior to being returned. When returning, please provide an explanation of the problem and include the serial number of the machine as well as the name of the selling organization. All defective material must be returned to HydraMaster within 60 days of authorization.

  • Page 127: Accessories And Chemical Solutions

    11 - Accessories and Chemical Solutions HydraMaster’s machine accessories are the most innovative collection available in the cleaning industry. For example, our RX20 Next Gen Rotary Extractors have changed the shape of carpet cleaning. In addition, our hoses, reels and tanks are of the finest quality construction.
  • Page 128 TITAN 325 Owner’s Manual: 11-2...

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