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Clutch Drive System
4.8 / 4.6 Owner's Manual
HydraMaster North America, Inc. - 11015 47
Avenue West,
th
Mukilteo, Washington 98275
Copyright 2009 HydraMaster North America, Inc.
MAN-33149 Rev. 0
(182-038-D)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying
or electronic retrieval systems) without the express written permission of HydraMaster North America, Inc.
All rights reserved.
Revised July 10, 2009
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Summary of Contents for HydraMaster CDS 4.8
- Page 1 (182-038-D) No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster North America, Inc. All rights reserved. Revised July 10, 2009...
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Page 2: Table Of Contents
Chemical System Maintenance ............5-2 Chemical System Troubleshooting ............ 5-3 1.0. System will not prime ............5-3 2.0. Chemical flow is unstable or low .......... 5-3 3.0. Chemical jug fills with water ..........5-4 i - CDS 4.8 / 4.6 owner’s Manual... - Page 3 CDS Hi-PSI Manifold Assembly Parts list ......... 7-11 CDS By-Pass Valve Assembly Parts list ........... 7-12 CDS 4.8 Pump and Blower Assembly Parts list ....... 7-15 CDS 4.6 Pump and Blower Assembly Parts list ....... 7-18 CDS Pump Assembly Parts list ............7-20 CDS Duraflow Automatic Pump out (APo) Assembly Parts list ..
- Page 4 Troubleshooting ................. 10-7 Heating System ................. 10-7 Miscellaneous ..................10-8 HoW To orDer PArTS ................SeCTIoN 11 Warranty Parts orders ............... 11-1 Parts orders ..................11-1 emergencies ..................11-1 one Final Note................... 11-1 iii - CDS 4.8 / 4.6 owner’s Manual...
- Page 5 Vacuum and Solution Hoses ............. 12-2 Cleaning Wand and tool ..............12-2 Water Heating System ............... 12-2 Hard Water Deposits ................. 12-2 Warranty Procedure ................12-2 aCCESSorIES anD CHEmICal SolutIonS .......... SECtIon 13 CDS 4.8 / 4.6 owner’s manual - iv...
- Page 6 7-8. CDS By-Pass Valve Assembly ............7-12 figure 7-9. CDS 4.8 Pump and Blower Assembly - overview .......7-13 figure 7-10. CDS 4.8 Pump and Blower Assembly - Parts View ....7-14 figure 7-11. CDS 4.6 Pump and Blower Assembly - overview .....7-16 figure 7-12.
- Page 7 7-46. Hydra Hoe Wand Assembly ............7-59 figure 9-1. CDS electrical Schematic .............9-2 figure 9-2. CDS Wiring Diagram ..............9-3 figure 9-3. CDS Wiring Diagram ..............9-4 figure 10-1. zerk fittings and Spline locations on Drive Shaft ....10-6 CDS 4.8 / 4.6 owner’s Manual - vi...
- Page 8 Tables Table 3-1. GM Throttle Controller leD functions ......3-5 Table 3-2. ford Throttle Controller light functions ......3-7 Table 8-1. lubricants for oil-lubricated Gears and Bearings ... 8-3 vii - CDS 4.8 / 4.6 owner’s Manual...
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Page 9: General Information
This owner’s Manual contains installation and operation instructions as well as information required for proper maintenance, adjustment and repair of the CDS 4.8 and 4.6. Component troubleshooting guides have also been included for your convenience. It is imperative that no section be overlooked when preparing for operation of this equipment. -
Page 10: Contact Information
To find a local distributor, please visit our website at http://www.hydramaster.com/owners/ locate/index.asp. If your question cannot be resolved by your distributor or by the information within this manual, you may contact HydraMaster Customer Service direct using the following phone numbers. Hours Telephone Numbers... -
Page 11: Warnings, Cautions And Notices
Warnings, Cautions and Notices HydraMaster uses this WARNING symbol throughout the manual to warn of possible injury or death. This CAuTIoN symbol is used to warn of possible equipment damage. This NoTICe symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information. - Page 12 Warnings and Cautions specific to the CDS 4.8 / 4.6 include: HoT SuRfACeS: During the operation of this equipment, many surfaces on the machine will become very hot. When near the van for any reason care must be taken not to touch any hot surface, such as the engine or the exhaust.
- Page 13 The use of some chemicals through your mobile carpet cleaning plant can seriously damage the internal plumbing, high-pressure pump, chemical pump and heat exchangers. These harmful chemicals include concentrated acid (see the pH chart in figure 2-1), solvents (including d-limonene), and some paint, oil and grease removers with a high concentration of solvents.
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Page 14: Machine Specifications
Machine Specifications frame: 23” W x 41.5” H x 61.0” l Weight: 912 lbs. Construction: Tank: Marine Aluminum with Baked-on epoxy finish Chassis: Painted Steel Cowling: fiberglass Power Transfer: electric Clutch-driven shaft, Key Activated Vacuum Blower: 4.6 - 45 Tuthill/M-D Tri-lobe 4.8 - 47 Tuthill/M-D Tri-lobe Water Pump: Plunger pump, 4.0 gpm (at high speed), 2,500 psi, electric clutch... - Page 15 Power Transfer Package Component Power Pack equipment Cowling Vacuum Recovery Tank Control Console Dual Tool/Wand Hook-up HydraMaster Heat exchanger System freeze Guard System Wheel Chock Set Carpet Tool/Wand 150’ Solution Hose 150', 2" Vacuum Hose 10'. 1 ½” Vacuum Hose 50', fresh Water Hose (Garden Hose) 10', 1 ½”...
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Page 16: Responsibilities
Responsibilities Prior to the arrival of the unit, the van that it will be installed in should be delivered to the installer. Purchaser’s Responsibility If you are the purchaser, it is the your responsibility to read the owner’s Manual and to familiarize yourself with the information contained herein, paying special attention to all Warnings and Cautions. -
Page 17: Local Water Precautions
HARD WATER ADVISORY HydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem. The precision technology of truckmount heat exchanger systems is intolerant of any foreign material. Hard water deposits will ultimately decrease the performance of the system and are expected to seriously lower the reliability of the machine. -
Page 18: Hard Water Area Map
HARD WATER AREA MAP The hard water map, shown in figure 1-1, defines hard water areas in the lower 48 United States which compromise fluid related components such as hoses, fittings, heaters, pumps, valves and water-cooled engines. for other countries, hard water area maps can be obtained from geological societies. -
Page 19: Water Softener
Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the CDS 4.8/4.6 machines in areas exceeding 3.0 grains per gallon (see figure 1-2). -
Page 20: Waste Water Disposal Advisory
HydraMaster makes an APo System which can be ordered with new equipment or installed later. When properly configured, the systems will continuously monitor the level of waste water and pump it out simultaneously with the cleaning operation. -
Page 21: Chemicals And Cleaning
2 - Chemicals and Cleaning your mobile carpet cleaning plant has been engineered using the latest and most sophisticated technology available to produce the finest carpet cleaning results possible. Despite this, it remains only a tool of the carpet cleaning trade and can produce only as a good a job as the person operating it. -
Page 22: Cleaning Precautions
HydraMaster will not warranty parts that have been damaged from using acid products that have obviously caused failures. Avoid using detergents and chemicals which create foam when those products are agitated because foam passing through the blower could lead to serious mechanical failures. -
Page 23: Overwetting
Figure 2-2. Cleaning Stroke Procedure failure to adopt the previous procedure can result in increased chance of “clean streaks,” fiber shrinkage, brown-out and longer drying periods. OVERWETTINg overwetting is annoying to all concerned, and sometimes leaves the customer with a bad impression of the cleaning process used. -
Page 24: Operating Instructions
3 - operating Instructions This section of the manual contains the following instructions: Before operating the CDS „ CDS Start up „ CDS flood Restoration Work „ CDS Shut Down „ 3 Speed Throttle Control function „ BEFORE OPERATINg THE CDS locate the unit and equipment in a well-ventilated area. -
Page 25: Cds Start Up
CDS START UP Make sure the vehicle’s gear select lever is in the Park position and the emergency brake is set Start the vehicle’s engine. Turn key on the CDS dash. Select the cleaning speed appropriate for the cleaning job. Turn on the PuMP CluTCH switch. -
Page 26: Cds Shut Down
CDS SHUT DOWN flush clear water through the chemical system for 10 seconds. open the water box drain and actuate the tool/wand valve to run fresh water through the water box, heat exchangers and cleaning tools. If freeze guarding is necessary, perform the freeze guard procedure at this time. Draining the water box to ½... -
Page 27: Speed Throttle Control Function
3 speed Throttle Control function ▬ For gM Vans ▬ The GM Throttle Controller must meet certain “Chassis Ready” conditions to elevate the engine rpm, which are as follows: Parking Brake is set Gear shift is in “Park” foot is off Service Brake (brake pedal) foot is off Accelerator Pedal Vehicle is stationary (no speed) engine is started and idling... - Page 28 Table 3-1. gM Throttle Controller LED Functions STATUS INDICATION BuSS on Solid unit oN and functioning (harness connected to data link) BuSS flashing unit oN, but a problem was detected GeAR on Solid Transmission in PARK GeAR flashing Transmission NoT in Park PK BRK on Solid Parking Brake Set...
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Page 29: Figure 3-2. Location Of 3 Lights On Throttle Control Assembly
▬ For Ford Vans ▬ The ford 3 Speed Throttle Controller must meet certain “Chassis Ready” conditions to elevate the engine rpm, which are: Parking Brake is set. Gear shift is in “Park”. foot is off Service Brake (brake pedal). foot is off Accelerator Pedal. - Page 30 Table 3-2. Ford Throttle Controller Light Functions WHEN… CONTROL LIgHT(S) 1.Van ignition ‘oN’ 2.CDS ignition ‘off’ 1.Van ignition ‘oN’ 2.CDS ignition ‘oN’ 3.Recovery tank NoT full Green 4.SeIC NoT active “Chassis ready” conditions HAVe NoT been met 1.Van ignition ‘oN’ 2.CDS ignition ‘oN’...
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Page 31: Freeze Guard
4 - freeze Guard When operating the CDS 4.8 / 4.6 during the colder months of the year, ensure that you properly freeze guard the system. No part of the CDS 4.6/4.8 System is covered by warranty if machine damage occurs because of freezing. -
Page 32: Draining The Cds
DRAININg THE CDS To drain the machine, follow these steps: Before shutting off the machine, remove the chemical line from the chemical jug and place in a mixture of 50/50 antifreeze and water. Turn the CHeMICAl SySTeM valve to the “PRIME” position until coolant registers in the flow meter. With the cleaning tool on, allow mixture to fill the remainder of the chemical system. -
Page 33: Freeze Protecting Pump-In System
FREEZE PROTECTINg PUMP-IN SYSTEM Drain the fresh water tank. Remove the fresh water (garden) hose adapter from the pump-in pump hose and position the hose so it is pointing outside the van. Turn on the pump-in pump and run for 1 - 2 minutes until all the water is purged from the hose. -
Page 34: Water And Chemical System
5 - Water and Chemical System The CDS 4.8 / 4.6 high-pressure water and chemical system has been designed to be simple and trouble free. This section of the manual explains: Water and Chemical flow operation „ Chemical System Maintenance „... -
Page 35: Chemical System Maintenance
CHEMICAL SYSTEM MAINTENANCE The chemical lines may need to be flushed with vinegar periodically to prevent abnormal chemical build-up. To flush the chemical system: Set the CHeMICAl floWMeTeR to10 gph. Remove the clear plastic hose from the chemical jug and insert it into a 1-quart container of vinegar. -
Page 36: Chemical System Troubleshooting
Chemical System Troubleshooting 1.0. SYSTEM WILL NOT PRIME 1.1. Check valves in Remove valves and inspect. Clean or replace as chemical pump are faulty. necessary. 1.2. Chemical pump Remove and inspect. Replace as necessary. diaphragm is faulty. 1.3. Check valve in high Remove valve and inspect. -
Page 37: Chemical Jug Fills With Water
3.0. CHEMICAL jUg FILLS WITH WATER 3.1. Three-way chemical Inspect valve for leaks between ports. Replace as valve is defective. necessary. 3.2. Inlet check valve in Remove and inspect valve. Clean or replace as chemical pump is faulty. necessary. 4.0. CHEMICAL IN WATER BOx 4.1. -
Page 38: Water Pump Maintenance
SAe15W40 oil. If the oil becomes discolored and contaminated, one of the oil seals may be damaged. Refer to the Pump owner’s Manual, included with the CDS 4.8 / 4.6 owner’s Manual, for more information. Do not operate the pump if the crankcase has been contaminated with water. -
Page 39: Periodic Maintenance
PERIODIC MAINTENANCE Change the oil after the first 50 hours of operation, with the pump stopped and the oil still warm, and after every 300 operating hours or 3 months of operation. When changing the oil, remove the drain plug on the oil drain hose so all oil and accumulated sediment will drain out. -
Page 40: Water Pump Troubleshooting
Water Pump Troubleshooting 1.0.WILL NOT COME UP TO NORMAL CLEANINg PRESSURE 1.1.Pressure adjusting valve Disassemble valve. Repair or replace as necessary. is defective or dirty. 1.2.Worn seals or valves in Test pump output volume directly from pump at normal pump. operating rpm. -
Page 41: Psi Gauge Reads Normal; Low Pressure From Tool/Wand
3.0. PSI gAUgE READS NORMAL; LOW PRESSURE FROM TOOL/ WAND 3.1. There is a restriction in Inspect tool jet and clean or replace as necessary. the cleaning tool/wand. Inspect any filters in the cleaning tool and clean or replace as necessary. 3.2. -
Page 42: Water Box Overflows
6.0. WATER bOx OvERFLOWS 6.1. There is either debris Replace. caught in the valve or the valve seal is bad. 6.2. The float has absorbed Replace. water and has lost buoyancy. 6.3. The float has come out Re-adjust float as necessary. of adjustment. -
Page 43: Assemblies And Parts Lists
7 - Assemblies and Parts lists Figure 7-1. CDS Machine Assembly - Front View 7145 Rev. C 7-1: Assemblies and Parts lists... -
Page 44: Figure 7-2. Cds Machine Assembly - Rear View
Figure 7-2. CDS Machine Assembly - Rear View 7145 Rev. C Assemblies and Parts lists: 7-2... -
Page 45: Cds Machine Assembly Parts List
Description - - - Assembly, Recovery Tank - CDS 4.8 000-033-005 Clamp, Size #5 Hose - - - Pump & Blower Assembly - CDS 4.8 000-033-020 Clamp, Size #16 Hose 000-068-588 Hose, 3/8" X 36" lg. Throb - CDS 000-033-013 Clamp, #48 Hose (3") -
Page 46: Figure 7-2. Cds Recovery Tank Assembly - Front View
Figure 7-2. CDS Recovery Tank Assembly - Front View 6977 Rev. B Assemblies and Parts lists: 7-4... -
Page 47: Figure 7-3. Cds Recovery Tank Assembly - Rear View
Figure 7-3. CDS Recovery Tank Assembly - Rear View 6977 Rev. B 7-5: Assemblies and Parts lists... -
Page 48: Cds Recovery Tank Assembly Parts List
CDS Recovery Tank Assembly Parts List Item Part Number Description Item Part Number Description 000-159-130 Tank, 100 Gallon universal Recovery - Weldment 601-050-105 Assembly, Water Box Assembly, Recovery Tank Cover - 100 Gallon 000-166-002 Assembly, Soap Jug Tray 000-001-135 Adapter, Tank To Ø3.0 X 90° Blower Hose 601-050-111 Assembly, Dual Heat exchanger 000-049-152... -
Page 49: Cds Recovery Tank Cover Assembly Parts List
Figure 7-4. CDS Recovery Tank Cover Assembly 7151 CDS Recovery Tank Cover Assembly Parts List Item Part Number Description Item Part Number Description 000-041-447 Cover, 100 Gallon universal Recovery Tank - Weldment 1 000-094-063 Nut, #6-32uNC Nylock 000-078-039 Vacuum Inlet Stopper Assembly - Recovery Tank 000-052-222 elbow, 2”... -
Page 50: Figure 7-5. Cds Instrument Panel Assembly - Front View
Figure 7-5. CDS Instrument Panel Assembly - Front View 6988 Rev. C Assemblies and Parts lists: 7-8... -
Page 51: Figure 7-6. Cds Instrument Panel Assembly - Rear View
Figure 7-6. CDS Instrument Panel Assembly - Rear View 6988 Rev. C 7-9: Assemblies and Parts lists... -
Page 52: Cds Instrument Panel Assembly Parts List
CDS Instrument Panel Assembly Parts List Item Part Number Description Item Part Number Description 000-100-168 Panel, Instrument 000-169-160 Valve, Chemical Metering See Notes Assembly, Hi-psi Manifold 000-052-069 Nipple, 1/8" NPT Hex See Notes Assembly, By-Pass Valve 000-174-030 Washer, 5/8" Id X 7/8" oD X 0.010" Thk 000-105-012 Plate, Machine Serial ID 000-094-098... -
Page 53: Cds Hi-Psi Manifold Assembly Parts List
Figure 7-7. CDS Hi-PSI Manifold Assembly 6091 Rev. B CDS Hi-PSI Manifold Assembly Parts List Item Part Number Description Item Part Number Description 000-052-528 Nipple, 3/8” MJIC x 3/8” NPT 000-052-113 Cross, 3/8” fPT 000-050-060 Bushing, 3/8” NPT x 1/8” fPT 000-052-071 Nipple, 1/4”... -
Page 54: Cds By-Pass Valve Assembly Parts List
Figure 7-8. CDS By-Pass Valve Assembly CDS By-Pass Valve Assembly Parts List 6989 Rev. A Item Part Number Description 000-169-188 Valve, PSI Regulator 0-1500 psi - Modified 000-015-515 Bracket, By-Pass Valve Mounting 000-027-008 Cap, 3/8” fPT 000-052-764 elbow, 1/4” SAe x 3/8” MNPT x 90° 000-052-023 Tee, 3/8”... -
Page 55: Figure 7-9. Cds 4.8 Pump And Blower Assembly - Overview
Figure 7-9. CDS 4.8 Pump and Blower Assembly - Overview 3802 Rev. N 7-13: Assemblies and Parts lists... -
Page 56: Figure 7-10. Cds 4.8 Pump And Blower Assembly - Parts View
Figure 7-10. CDS 4.8 Pump and Blower Assembly - Parts View 3802 Rev. N Assemblies and Parts lists: 7-14... -
Page 57: Cds 4.8 Pump And Blower Assembly Parts List
000-108-065 Protector, Cat Pump Belt Shield 000-154-153 Spacer, Tach, Sensor - CDS 4.8 000-154-146 Spacer, Powerpack - front - CDS 4.8 ford 2 000-109-009 Pulley, 2.75" X 0.88" Pump Drive 000-154-147 Spacer, Powerpack - Rear - CDS 4.8 ford 200 000-015-801 Bracket, Blower Mounting - CDS 4.8... -
Page 58: Figure 7-11. Cds 4.6 Pump And Blower Assembly - Overview
Figure 7-11. CDS 4.6 Pump and Blower Assembly - Overview 4431 Rev. o Assemblies and Parts lists: 7-16... -
Page 59: Figure 7-12. Cds 4.6 Pump And Blower Assembly - Parts View
Figure 7-12. CDS 4.6 Pump and Blower Assembly - Parts View 4431 Rev. o 7-17: Assemblies and Parts lists... -
Page 60: Cds 4.6 Pump And Blower Assembly Parts List
Belt, Polychain Gt 000-108-065 Protector, Pump Belt Shield 000-077-001 Key, #3 & #4 Vacuum Pump Drive 000-154-146 Spacer, Powerpack - front - CDS 4.8 ford 2 000-174-003 Washer, 1/4" flat 000-154-147 Spacer, Powerpack - Rear - CDS 4.8 ford 200 000-143-002 Screw, 1/4"-20uNC X 1.00"... -
Page 61: Figure 7-13. Cds Pump Assembly - Overview
Figure 7-13. CDS Pump Assembly - Overview 7429 Rev. A 7-19: Assemblies and Parts lists... -
Page 62: Cds Pump Assembly Parts List
Figure 7-14. CDS Pump Assembly - Parts View 7429 Rev. A CDS Pump Assembly Parts List Item Part Number Description Item Part Number Description 000-094-071 Nut, 1/4"-20uNC Nylock 000-111-188 Pump, 4.0 gmp 000-111-184 Pump, Chemical 000-052-085 elbow, 1/4” NPT Street 000-001-154 Adapter, Chem Pump S/S 4.0 Gallon 000-052-062... -
Page 63: Figure 7-15. Cds Duraflow Automatic Pump Out (Apo) Assembly
Figure 7-15. CDS DuraFlow Automatic Pump Out (APO) Assembly 5984 Rev. C 7-21: Assemblies and Parts lists... -
Page 64: Cds Duraflow Automatic Pump Out (Apo) Assembly Parts List
CDS DuraFlow Automatic Pump Out (APO) Assembly Parts List Item Part Number Description Item Part Number Description 000-091-042 Motor, Bison 438 Series 000-169-009 Valve, 3/4" fPT Swing Check 000-052-757 Insert, 1" NPT X 3/4" elbow 000-052-338 Insert, #1212 (3/4" NPT X 3/4" Barb) 000-052-758 Insert, 1"... -
Page 65: Figure 7-16. Cds Dash Box Assembly - Overall View
Figure 7-16. CDS Dash Box Assembly - Overall View 7428 Rev. A 7-23: Assemblies and Parts lists... -
Page 66: Figure 7-17. Cds Dash Box Assembly - Rear View
Figure 7-17. CDS Dash Box Assembly - Rear View 7428 Rev. A Assemblies and Parts lists: 7-24... -
Page 67: Cds Dash Box Assembly Parts List
CDS Dash Box Assembly Parts List Item Part Number Description Item Part Number Description - - - Assembly, 2009 CDS Dash Panel 000-143-046 Screw, #6-32 X .500" lg. Phillips 000-015-183 Bracket, Grounding Bus 000-174-043 Washer, #6 lock 000-013-024 Box, Dash - Weldment 000-060-002 Grommet, large Wiring 000-086-104... -
Page 68: Figure 7-18. Cds Dash Panel Assembly - Overall View
Figure 7-18. CDS Dash Panel Assembly - Overall View 7427 Assemblies and Parts lists: 7-26... - Page 69 Assembly - Rear View Item Part Number Description 7427 000-018-004 Breaker, 25 Amp Circuit 000-100-070 Panel, Dash - CDS 4.8 000-074-034 Gauge, Tach. Mag Pick up 3-3/8" Dial Chev 03+ 000-074-018 Meter, Hour Rectangular w/o Bezel 000-074-016 Gauge, Temperature 000-074-006...
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Page 70: Figure 7-20. Cds Water Box Assembly - Overview
Figure 7-20. CDS Water Box Assembly - Overview 6990 Rev. C Assemblies and Parts lists: 7-28... -
Page 71: Figure 7-21. Cds Water Box Assembly - Parts View
Figure 7-21. CDS Water Box Assembly - Parts View 6990 Rev. C 7-29: Assemblies and Parts lists... -
Page 72: Cds Water Box Assembly Parts List
CDS Water Box Assembly Parts List Item Part Number Description Item Part Number Description Tank, Poly Water Box - Modified 000-015-938 Bracket, Water Box Mounting (4 Gallon) 000-169-218 Valve, float, Water Box 000-041-005 Cover, 6" 000-157-0801 Switch, With Protector 000-143-314 Screw, #8 X 1/2"... -
Page 73: Diffuser Filter Assembly Parts List
Figure 7-22. CDS Diffuser Filter Assembly 6554 Diffuser Filter Assembly Parts List Item Part Number Description 000-052-074 Nipple, 3/8” NPT Hex 000-033-131 Clamp, Diffuser 000-125-222 Tube, Diffuser 000-027-115 Cap, 2” PVC Modified For Diffuser 000-052-104 Insert, #66 (3/8” NPT x 3/8” Barb) 7-31: Assemblies and Parts lists... -
Page 74: Cds Vacuum Relief Valve Assembly Parts List
Figure 7-23. CDS Vacuum Relief Valve Assembly 6894 CDS Vacuum Relief Valve Assembly Parts List Item Part Number Description 000-015-182 Bracket, Vacuum Relief Valve 000-027-032 Cap, Vacuum Relief Valve 000-125-111 Pipe, Vacuum Relief Spring Guide 000-105-332 Plate, Vacuum Relief Valve Mounting - uRT 000-155-026 Spring, Vacuum Relief 000-143-198... - Page 75 Figure 7-24. CDS Front End 2003 - 2009 Figure 7-25. CDS Front End 2003 - 2009 gM Assembly - Parts View gM Assembly - Overview 5481 Rev. B 5481 Rev. B Assemblies and Parts lists: 7-33...
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Page 76: Cds Front End 2003 - 2009 Gm Assembly Parts List
CDS Front End 2003 - 2009 gM Assembly Parts List Item Part Number Description Item Part Number Description 000-015-002 Casting, front end Chevy CDS 000-077-008 Key, 5/32” x 3/4” Woodruff 000-015-880 Bracket, Idler Casting - Rear 000-077-009 Key, 3/16” x 3/4” Woodruff 000-015-879 Bracket, Idler Casting - front - - -... -
Page 77: Figure 7-26. Horizontal Pump In Tank Assembly - Front
Figure 7-26. Horizontal Pump In Tank Assembly - Front 3700 Rev. C 7-35: Assemblies and Parts lists... -
Page 78: Figure 7-27. Horizontal Pump In Tank Assembly - Rear
Figure 7-27. Horizontal Pump In Tank Assembly - Rear 3700 Rev. C Assemblies and Parts lists: 7-36... -
Page 79: Horizontal Pump In Tank Assembly Parts List
Horizontal Pump In Tank Assembly Parts List Item Part Number Description Item Part Number Description 000-159-005 Tank, 120 Gallon Horizontal Pump-In - Weldment 000-052-086 elbow, 3/8” NPT Street 000-111-170 filter, (Supplied With Pump) 000-068-025 Hose,1/4” Clear Bulk 000-111-170 Pump, fresh Water 000-052-074 Nipple, 3/8”... -
Page 80: Free Standing Tray Assembly Parts List
Figure 7-28. Free Standing Tray Assembly 3772- Free Standing Tray Assembly Parts List Item Part Number Description 000-166-011 Tray, Air Mover - Removable - Weldment 000-083-001 leg, Tray Support - Weldment 000-166-013 Bin, 4 Compartment Removable - Weldment 000-083-006 leg, free Standing Tray Support - Weldment 000-143-019 Screw, 3/8”-16uNC x 1.25”... - Page 81 Figure 7-29. 85-gallon Rotomolded Fresh Water Tank Assembly - Overall View 5566 Rev. e 7-39: Assemblies and Parts lists...
- Page 82 Figure 7-30. 85-gallon Rotomolded Fresh Water Tank Assembly - Front View 5566 Rev. f Assemblies and Parts lists: 7-40...
- Page 83 Figure 7-31. 85-gallon Rotomolded Fresh Water Tank Assembly - Rear view 5566 Rev. e 7-41: Assemblies and Parts lists...
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Page 84: 85-Gallon Rotomolded Fresh Water Tank Assembly Parts List
3/8" f X f Brass 000-169-202 Valve, 3/4" fPT Ball Valve 000-052-087 elbow, 1/2" NPT Street 000-105-313 Plate, Hydramaster Name - Roto Tank 000-169-218 Valve, float, Water Box 000-041-004 Cover, Poly Water Box Mod, W/Vent 000-159-016 Jug, 5 Gallon Plastic Chemical - Standard 000-052-086 elbow, 3/8"... -
Page 85: 85-Gallon Rotomolded Fresh Water Tank
Figure 7-32. 85-gallon Rotomolded Fresh Water Tank with Reel Assembly 5817- 85-gallon Rotomolded Fresh Water Tank with Reel Assembly Parts List Item Part Number Description 000-159-118 Assembly, Rotomolded Tank 000-163-543 Reel, Triple electric 300’ (e2336-518S) 000-174-057 Washer, 3/8” lock 000-143-017-1 Screw, 3/8”-16uNC x 3/4”... -
Page 86: Figure 7-33. 125-Gallon Hydracradle™ Tank Assembly - Parts View 1 Of
Figure 7-33. 125-gallon HydraCradle™ Tank Assembly - Parts View 1 of 3 7582 Rev. A Assemblies and Parts lists: 7-44... -
Page 87: Figure 7-34. 125-Gallon Hydracradle Tank Assembly - Parts View 2 Of 3
Figure 7-34. 125-gallon HydraCradle Tank Assembly - Parts View 2 of 3 7582 Rev. A 7-45: Assemblies and Parts lists... - Page 88 Figure 7-35. 125-gallon HydraCradle Tank Assembly - Parts View 3 of 3 7582 Rev. A Assemblies and Parts lists: 7-46...
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Page 89: 125-Gallon Hydracradle Tank Assembly Parts List
125-gallon HydraCradle Tank Assembly Parts List * Item Part Number Description Item Part Number Description 000-143-333 Screw, 1/4"-20uNC X 0.50" lg. Hex Head 000-159-134 Tank, 125 Gallon, HydraCradle 000-143-566 Screw, 1/4"-28uNf X 0.75" lg. Socket Head 000-015-978 Bracket, Tank, Center Tie Down 000-143-594 Screw, 1/4"-20uNC X 2 1/2"... -
Page 90: Cds Pass Through Assembly Parts List
Figure 7-36. CDS Pass Though Assembly 5623 Rev. B CDS Pass Through Assembly Parts List Item Part Number Description 000-125-182 Tube, Pass Through 000-041-200 Cover, 4” Round ABS - Mod. - Pass Through 000-143-537 Screw, #10 x 1.5” lg. Pan Head Sheet Metal 000-033-032 Clamp, CDS Throttle Cable 000-025-008... -
Page 91: Cds Standard Heat Exchanger Assembly Parts List
.XXX= .010 ANGulAR= 1° DuAl HeAT eXCHANGeR ASSeMBly DRAWN l.o.l. 07/10/1998 CHKD B.M.T. 07/10/1998 APPVD B.M.T. 07/10/1998 6978 CDS 4.6 NoTeS: SIze PART NuMBeR DRAWING NuMBeR 1. RefeReNCe P/N #601-050-111. 6977 CDS 4.8 3803 See NoTeS NeXT ASSy uSeD oN... -
Page 92: Cds Heat Exchanger Assembly Parts List
000-052-408 Nipple, 3/8" NPT X 4" lg. 000-052-142 elbow, 3/8" f X f Brass 000-100-154 Panel, Salsa Inlet - Weldment - CDS 4.8 000-140-021 Rivet, 1/4" Blind X 0.50" lg. 000-100-155 Panel, Salsa outlet - Weldment - CDS 4.8 000-108-140 Protector, Salsa Insulation - CDS 4.8... -
Page 93: Cds Salsa 2005 - 2009 Assembly Parts List
Figure 7-39. CDS Salsa 2005- 2009 (Chevy) Assembly 5954 Rev. A CDS Salsa 2005 - 2009 Assembly Parts List Item Part Number Description 000-093-030 Silencer, 3" Inlet and outlet 000-068-187 Hose, 3" X 30" lg. Nitrile - - - Heat exchanger Assembly 7-51: Assemblies and Parts lists... -
Page 94: Ford Hush Kit Muffler Assembly Parts List - 4.8
Figure 7-40. Ford Hush Kit Muffler Assembly - 4.8 7697 Ford Hush Kit Muffler Assembly Parts List - 4.8 Item Part Number Description Item Part Number Description 000-093-003 Silencer, Hush Kit Muffler 000-093-094 Silencer, 3" Cowl - CDS ford 2005 - 2009 000-052-322 Adapter, 3"... -
Page 95: Chevy Hush Kit Muffler Assembly Parts List - 4.8
Figure 7-41. Chevy Hush Kit Muffler Assembly - 4.8 7694 Chevy Hush Kit Muffler Assembly Parts List - 4.8 Item Part Number Description Item Part Number Description 000-093-003 Silencer, Hush Kit Muffler 000-052-334 Adapter, Vacuum Blower Inlet fitting 000-052-322 Adapter, 3" Modified Hush Silencer 000-001-026 Adapter 000-068-617... -
Page 96: Silencer Assembly Parts List - 4.6
Figure 7-42. Silencer Assembly - 4.6 7693 Silencer Assembly Parts List - 4.6 Item Part Number Description 000-093-002 Silencer Assembly, CDS 000-068-162 Hose, CDS Silencer 000-001-004 elbow, 3" oD X o.065" Wall 4.5" R W/2" Assemblies and Parts lists: 7-54... -
Page 97: Cds Belts Parts List
CDS Belts Parts List Part Number Description 000-010-118 GM Products 2003- to 2009 - Gates K061145 000-010-053 ford Products 2000 to 2009 – Gates K060637 7-55: Assemblies and Parts lists... -
Page 98: Cleaning Wand Valve Assembly Parts List
Figure 7-43. Cleaning Wand Valve Assembly 3652- Cleaning Wand Valve Assembly Parts List Item Part Number Description Item Part Number Description 169-058 Valve, S/S HM Solution 052-152 Compression, ¼” Male Hydra Hoe fitting 143-002 Screw, ¼” - 20 x 1” HHC S/S 167-013 Trigger, Hydra Hoe Valve - Brass 052-082... -
Page 99: Cleaning Wand Solution Valve Assembly Parts List
Figure 7-44. Cleaning Wand Solution Valve Assembly 1234 Rev. A Cleaning Wand Solution Valve Assembly Parts List Item Part Number Description 600-012-001 Valve Body Sub Assembly 600-012-002 Valve Stem Sub Assembly 155-003 Spring, HM Solution Valve 027-001 Cap, Brass 7-57: Assemblies and Parts lists... -
Page 100: Cleaning Wand Valve Stem Assembly Parts List
Figure 7-45. Cleaning Wand Valve Stem Assembly 3743 Cleaning Wand Valve Stem Assembly Parts List Item Part Number Description 107-129 Plunger, HM Solution Valve 139-003 Ring Keeper, HM Solution Valve 097-010 o-Ring, HM Valve Plunger - large 097-022 o-Ring, Solution Valve flow Meter - Small 139-004 Ring, Solution Valve Stem Snap Assemblies and Parts lists: 7-58... -
Page 101: Figure 7-46. Hydra Hoe Wand Assembly
Figure 7-46. Hydra Hoe Wand Assembly 2660- 7-59: Assemblies and Parts lists... -
Page 102: Hydra Hoe Wand Assembly Parts List
Screw, ¼ - 20 x 1¾” HHC 169-055 Valve Assy, S/S Hydra Hoe with Trigger 143-012 Screw, - 18 x ¾” HHC S/S 081-015 label, ‘HydraMaster’ Wand 094-035 Nut, - 18S/S Nylock Half 154-001 Spacer, ¼ x 5/16 S/S Solution Valve 094-009... -
Page 103: Gm Cowling Assembly, 2003 - 2009 Parts List (P/N 601-020-008)
gM Cowling Assembly, 2003 – 2009 Parts List (P/N 601-020-008) Part Number Description 000-041-139 Cowling, 03 - 09 Chev. equi 000-131-060 Trimlok Seal, 3/4" B 000-143-119 Screw,#8 X 7/8"Hxwsh 000-166-034 Tray, 4.8 CDS Paper H 000-166-035 Tray, 4.8 CDS Paper H 000-188-015 Arm Rest, 16"... -
Page 104: 2009 Gm Throttle Kit Parts List (P/N 000-078-430)
2009 gM Throttle Kit Parts List (P/N 000-078-430) Part Number Description Part Number Description 000-037-003 Connector,Butt-14/16 000-131-132 Velcro, Hook 2" X 25 yd 000-037-005 Closed end Connector 000-131-133 Velcro, latch 2" X 25 yd 000-037-015 Terminal,5/16 Ring-1 000-143-546 Screw,#8 Washer Hd. 000-037-026 Term, fully Insulated Male 000-147-030... -
Page 105: Vacuum Blower System
8 - Vacuum Blower System This section of the manual covers the CDS’ vacuum blower system and includes information on: Vacuum Tank Inlet filter „ Vacuum Blower lubrication „ Vacuum Blower Troubleshooting „ The vacuum blower, featuring tri-lobe rotors, is designed for maximum positive displacement and manufactured using special porting technology to significantly reduce noise. -
Page 106: Vacuum Tank Inlet Filter
The switch is not activated by foam, only by liquid. VACUUM TANK INLET FILTER HydraMaster inlet filter screens are designed to trap lint, hair and large objects that would normally collect at the bottom of your vacuum tank. Clean the screen at the end of each job to eliminate build-up of debris in the tank. -
Page 107: Vacuum Blower Troubleshooting
Table 8-1. Lubricants for Oil-Lubricated gears and Bearings Ambient Temperature* Oil grade USA Oil Viscosity, Centistokes at 40° Below 32° f (0° C) SAe 20 Non-Detergent 32° to 100° f (0° to 38° C) SAe 40 Non-Detergent over 100° f (38° C) SAe 50 Non-Detergent *Refers to ambient air temperature at the cleaning tool In applications with extreme variations in ambient temperature, a 20W - 50W multiple... -
Page 108: Noisy Vacuum Blower
4.0. Noisy Vacuum Blower 4.1.Vacuum blower is low on Inspect oil level and replenish as necessary oil. Running the blower when it is low on oil will cause severe internal damage to the blower. If this situation occurs, the blower should be inspected by a qualified service technician. -
Page 109: Electrical System
Because the most difficult problem to trace in any system is often an electrical failure, HydraMaster has designed the CDS’ electrical system with the technician in mind. This section of the manual includes CDS wiring schematics and diagrams as well as troubleshooting guides. -
Page 110: Figure 9-1. Cds Electrical Schematic
Figure 9-1. CDS Electrical Schematic 7425 Rev. B electrical System: 9-2... -
Page 111: Figure 9-2. Cds Wiring Diagram
Figure 9-2. CDS Wiring Diagram 7426 Sht 2, Rev C 9-3: electrical System... - Page 112 Figure 9-3. CDS Wiring Diagram 7426 Sht 3, Rev C electrical System: 9-4...
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Page 113: Electrical Troubleshooting
electrical Troubleshooting 1.0. CDS WILL NOT TURN ON 1.1. The main power fuse Remove CDS cowling and engine cover and check all has blown. wiring from the power source back to the CDS console for damage. Replace fuse only after locating the problem that caused the fuse to blow. -
Page 114: Machine Maintenance
Records of maintenance must be kept and copies may be required to be furnished to HydraMaster before the warranty is honored. It is recommended that you affix a copy of the log on the vehicle door near your unit for convenience and to serve as a maintenance reminder. - Page 115 Daily • Check engine oil level. • Inspect fresh water (garden) hose screen. Clean as needed. • Empty waste tank inlet filter. • Visually inspect machine for loose wires, oil leaks, water leaks, etc. • Inspect vacuum tank stainless steel filter for clogging or damage. Clean, repair or replace as needed.
- Page 116 Quarterly • Change oil in blower. • Change oil in pump. • Check the vehicle fuel lines for any chafing or wear, especially in the engine compartment or near any rotating parts. • Check the CDS wiring harness for any chafing or wear, especially in the vehicle engine compartment or near any rotating parts.
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Page 117: Appearance Maintenance
APPEARANCE MAINTENANCE Maintaining the original appearance of your unit is important for two reasons: It represents a big dollar investment for your cleaning business and its appearance should reflect that fact. A dirty machine does not look professional. Maintenance, troubleshooting and repair is much easier to accomplish on a clean, well-maintained unit. -
Page 118: Long-Term Maintenance Schedule
Long-Term Maintenance Schedule The following components or systems should be serviced or replaced at the specified intervals. Component Interval (Machine hours / months of service) High pressure water pump rebuild 2,000 / 24 Vehicle engine thermostat 2,000 / 24 Vehicle engine accessory drive belt 2,000 /24 CDS clutch 3,000 / 36... -
Page 119: Drive Shaft Maintenance
Mobil Delvac Xtreme Service™ grease as the lubricant. HydraMaster flexible drive shaft assemblies have two universal joints, one on either end of the drive shaft. The above mentioned lubrication interval refers to both universal joints. -
Page 120: Troubleshooting
Troubleshooting HEATINg SYSTEM 1.0. Vehicle overheats and shuts off CDS Refer to vehicle dealer for diagnosis and repair. 2.0. Vehicle overheats 2.1. faulty thermostat in Refer to dealer vehicle. 2.2. faulty water pump on Refer to dealer vehicle 2.3. faulty radiator (plugged) Refer to dealer limited water flow 2.4. -
Page 121: Miscellaneous
4.0. System attains normal heat but drops off sharply 4.1. Solution flow at cleaning Test flow of tool. Repair or replace as necessary. tool is too high. Orifice in tool is too large or worn out. 4.2. The rpm of machine is Adjust as necessary. - Page 122 CDS 4.8/4.6 MAINTENANCE LOg DAILY SERVICE OIL RECOMMENDATIONS eNGINe oIl - check BloWeR Pneulube™ GARDeN HoSe SCReeN -inspect, clean PuMP SAe15W40 MACHINe - general inspection eNGINe See vehicle owner’s manual for recommendations VACuuM TANK INleT fIlTeR - clean BloWeR INleT - spray with lubricant WEEKLY SERVICE DATE &...
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Page 123: How To Order Parts
We shall always endeavor to be fair in our evaluation of your warranty claim and shall provide you with a complete analysis of our findings. HydraMaster warranty covers only defective materials and/or workmanship for the periods listed. Diagnostic reimbursement is specifically excluded. - Page 124 12 - Warranty Information To avoid misunderstandings which might occur between machine owners and the manufacturer, we are listing causes of component failure that specifically voids warranty coverage. Such causes listed in this section shall constitute abuse or neglect. bLOWER •...
- Page 125 Guide. If you have moved to a new area or have purchased a used machine and need information regarding your local distributor, call HydraMaster at (425) 775-7272 or email us at: custsvc@hydramaster.com. When calling your distributor, be sure to have the machine’s information; model and serial number, ready for the service representative.
- Page 126 13 - Accessories and Chemical Solutions HydraMaster’s machine accessories are the most innovative collection available in the cleaning industry. for example, our RX-20 Rotary extractors have changed the shape of steam cleaning. In addition, our hoses, reels and tanks are of the finest quality construction.
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