Weber 651798 Owner's Manual
Weber 651798 Owner's Manual

Weber 651798 Owner's Manual

Natural gas

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Weber 651798
Owner's Manual
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Summary of Contents for Weber 651798

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Weber 651798 Owner's Manual Shop genuine replacement parts for Weber 651798 Find Your Weber Grill Parts - Select From 2037 Models -------- Manual continues below --------...
  • Page 2 Serial Number Please use this number in registering your warranty and any correspondence with the factory. SPIRIT 530 Series ™ Natural Gas Barbecue Owner’s Manual ® WARNING: Follow all leak check procedures DANGER carefully in this manual prior to barbecue If you smell gas: 1.
  • Page 3: Warnings

    Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures.
  • Page 4: Warranty & Patents

    There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the...
  • Page 5: Patents And Trademarks

    , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher, FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Spirit is covered under the following patent nos.: U.S.A. #4,677,964;...
  • Page 6: Table Of Contents

    Contents WARNINGS ..............2 Warranty & Patents ..........3-4 General Instructions............ 6 Assembly ............... 7-18 Operating Instructions Lighting............19-20 Cooking ............21 Storage and/or Nonuse ........21 Cleaning ............21 Troubleshooting & Maintenance Annual Maintenance......... 22 General Maintenance........23-24 Troubleshooting ..........26 Parts Listing ..............
  • Page 7: General Instructions

    The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if Operating area you move.
  • Page 8: Assembly

    1/2 inch long. While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Two cooking grates Customer Service Center toll free 1-800-446-1071 to receive immediate assistance.
  • Page 9 Check contents of hardware packs Left frame Two burner control knobs Two tool holders Right frame Eight tubing plugs (two are spares) Wheel frame Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Leg frame 1/4-20 x 2 inch bolt (actual size) Two 1/4-20 x 1 3/4 inch bolts...
  • Page 10: Assemble Wheel Frame

    Note - Work on carpeted area (on grass or one of the boxes) to protect the finish during frame assembly. hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap.Figure 1. Lay the leg pieces as shown so the leg tabs point up.
  • Page 11: Continue Frame Assembly

    Step 4 Step 6 Continue frame assembly Add front panel You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch You will need: front panel and two plastic buttons. bolts, four nylon washers and a 7/16 inch wrench. Turn frame assembly right side up.
  • Page 12 Step 7 Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety Add cooking box precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, work a) Do the valves fit into the ends of the burners? table spacer, 1/4-20 keps nut, 1/4-20 x 2 inch bolt, pliers Figure 8 (a).
  • Page 13 Step 8 Step 10 Install manifold bracket Install gas supply You will need: manifold bracket General Specifications for Piping Hook the bracket onto the manifold at approximately the Note - Contact your local municipality for building center of the length of the manifold. Place your hand codes regulating outdoor gas barbecue installations.
  • Page 14: Test Connections

    Typical natural gas supply installation. Figure 11. Test connections All connections and joints must be thoroughly tested for Gas supply leaks in accordance with local codes and all listed Inside wall procedures in the latest edition of ANSI Z223.1. DANGER Outside wall Do not use an open flame to check for gas Shut off...
  • Page 15: Install Igniter

    Step 11 Step 12 Install igniter Check that all burner valves are off Note - The igniter wires are already attached to the Gas You will need: one burner control knob. Catcher Ignition Chamber and the igniter. This was done to Valves are shipped in the OFF position, but you should factory test the ignition system.
  • Page 16 As a safety precaution you should recheck all b) Valves to manifold connections. Figure 16 (b). fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a c) The hose to quick disconnect connection.
  • Page 17: Install Flavorizer Bars And Cooking Grates

    Step 15 Step 16 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan and You will need: five Flavorizer Bars and two cooking grates. one drip pan. Set the Flavorizer Bars side to side in the cooking box. Figure 17.
  • Page 18: Install Lid

    Step 17 Step 18 Install Lid Add tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: two tool holders, control panel, two Phillips Set the lid in place. Align the hinges at the rear of the screws/washers, a Phillips screwdriver, and two burner barbecue.
  • Page 19 Step 19 Complete accessory installation You will need: work table, accessory rack, warming rack, four tubing plugs and thermometer. Set the accessory rack across the bottom braces in front of the frame connector. Figure 24 (a). Open the lid and set the warming rack into the slots at the rear of the cooking box.
  • Page 20: Operating Instructions

    If the hose is other burner. found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized Note - Always light the FRONT burner first. The other replacement hose. Order from Weber-Stephen Products burner ignites from the FRONT burner.
  • Page 21: Manual Lighting

    Manual Lighting WARNING: If the burner does not light, turn the Front burner control knob to OFF and wait 5 minutes to let DANGER the gas clear before you try again or try to light with a Failure to open lid while igniting the match.
  • Page 22: Cooking

    OFF position. When You can adjust the FRONT and BACK burners as desired. the Weber Gas Barbecue is stored indoors, the gas The control settings High (H), Medium (M), Low (L), or Off supply MUST BE DISCONNECTED.
  • Page 23: Annual Maintenance

    Note - All factory made connections have been thoroughly checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.
  • Page 24: General Maintenance

    Weber Spider Stopper Guards The Weber Gas Barbecue burners have been factory set Your Weber Gas Barbecue, as well as any outdoor gas for the correct air and gas mixture. The correct flame appliance, is a target for spiders and other insects. They pattern is shown in Figure 6.
  • Page 25 d) Unlatch the Spider Stopper Guards and remove. g) Lift and twist the burner assembly slightly, to separate Figure 9. the crossover tube from the burners. Figure 12. Remove the burners from the cooking box. Crossover tube Figure 9 Figure 12 e) Remove the manifold bracket and unscrew the two h) To reinstall the burners, reverse steps c) through g).
  • Page 26: Crossover Ignition System Operations

    Check to see if the igniter is loose in the frame. solution before using the barbecue. (See Step“Check Tighten if necessary; See step “Install igniter” for for gas leaks”). correct procedure. If the Crossover Ignition System still fails to light, See Section "Manual Lighting", and contact Weber-Stephen Customer Service.
  • Page 27: Troubleshooting

    It cannot "peel". What you are Section "Periodic Cleaning".) (Resembles paint peeling.) seeing is baked on grease that has turned to carbon and is flaking off. THIS IS NOT A DEFECT. If problem cannot be corrected by using these methods, please contact Weber-Stephen Customer Service.
  • Page 29 14-15 41-42...
  • Page 30: Parts Listing

    If a part is Parts can be ordered directly from Weber-Stephen missing, do not go back to the store. Call the Weber Products Company by phone or mail. Customer Service Center toll free 1-800-446-1071 to Note - Do not return parts to Weber-Stephen Products Co.
  • Page 33 INAL HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly.

This manual is also suitable for:

Spirit 530 series

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