Weber SPIRIT 530 Owner's Manual
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Weber SPIRIT 530 Owner's Manual

Weber SPIRIT 530 Owner's Manual

Natural gas barbecue
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SPIRIT
Natural Gas Barbecue
Owner's Manual
®
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, Keep away from the
appliance and immediately call your
gas supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death or damage to property.
1. Do not store spare LP Cylinder within
10 feet (3m) of this appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.
530 Series
™
DANGER
WARNING
Serial Number
Please use this number in registering your warranty and
any correspondence with the factory.
WARNING: Follow all leak check procedures
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
dealer assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance
without reading "Lighting" instructions
section of this manual.
92700
11/98

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Summary of Contents for Weber SPIRIT 530

  • Page 1 SPIRIT 530 Series ™ Natural Gas Barbecue Owner’s Manual ® DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, Keep away from the appliance and immediately call your gas supplier or your fire department.

  • Page 2: Warnings

    Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures.

  • Page 3: Warranty & Patents

    Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows: Aluminum Castings, 10 years, Cooking Grates and Flavorizer Bars, 3 years,...

  • Page 4: Patents And Trademarks

    © 1998 Weber. Weber, , Fla vorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher, FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, P alatine, IL 60067-6266. U .S.A. Printed in the U.S.A.

  • Page 5: Table Of Contents

    Contents WARNINGS ... 2 Warranty & Patents ... 3-4 General Instructions... 6 Assembly ... 7-18 Operating Instructions Lighting... 19-20 Cooking ... 21 Storage and/or Nonuse ... 21 Cleaning ... 21 Troubleshooting & Maintenance Annual Maintenance... 22 General Maintenance... 23-24 Troubleshooting ... 26 Parts Listing ...

  • Page 6: General Instructions

    The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if you move. The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.

  • Page 7: Assembly

    Assembly Tools needed Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Phillips screwdriver Supplies needed You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given.
  • Page 8 Left frame Right frame Wheel frame Leg frame Frame connector Accessory rack Warming rack Front panel Catch pan holder Catch pan Two drip pans Thermometer Two wheels Spacer bracket Check contents of hardware packs Two burner control knobs Two tool holders Eight tubing plugs (two are spares) Two hinge pins...

  • Page 9: Step 2 Assemble Wheel Frame

    Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap.Figure 1. Repeat with other wheel and hubcap.

  • Page 10: Step 4 Continue Frame Assembly

    Step 4 Continue frame assembly You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside.
  • Page 11 Bolt Nylon washer Figure 7 Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 8 (a).

  • Page 12: General Specifications For Piping

    Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at approximately the center of the length of the manifold. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the tab of the bracket onto the frame brace.

  • Page 13: Test Connections

    Typical natural gas supply installation. Figure 11. Inside wall Outside wall To barbecue Quick disconnect Male fitting Figure 11 Install gas supply (continued) Pipe compound should be used which is resistant to the action of natural gas when NPT connections are made.

  • Page 14: Step 11 Install Igniter

    Step 11 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done to factory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame brace.

  • Page 15: Step 14 Check For Gas Leaks

    Note - All factory made connections have been thoroughly checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.

  • Page 16: Step 15 Install Flavorizer Bars And Cooking Grates

    Step 15 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box. Figure 17. Figure 17 Set the cooking grates onto the ledges in the cooking box with the rounded side up.

  • Page 17: Control Knobs

    Step 17 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 22. Hinge pin Figure 22 Step 18...
  • Page 18 Step 19 Complete accessory installation You will need: work table, accessory rack, warming rack, four tubing plugs and thermometer. Set the accessory rack across the bottom braces in front of the frame connector. Figure 24 (a). Open the lid and set the warming rack into the slots at the rear of the cooking box.

  • Page 19: Operating Instructions

    If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized replacement hose. Order from Weber-Stephen Products Co., Customer Service Center or authorized dealer.

  • Page 20: Manual Lighting

    Manual Lighting DANGER Failure to open lid while igniting the barbecue, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame- up which can cause serious bodily injury or death.

  • Page 21: Cooking

    You can adjust the FRONT and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burners.

  • Page 22: Annual Maintenance

    Note - All factory made connections have been thoroughly checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.

  • Page 23: General Maintenance

    General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter.
  • Page 24 d) Unlatch the Spider Stopper Guards and remove. Figure 9. Figure 9 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down.

  • Page 25: Crossover Ignition System Operations

    Check to see if the igniter is loose in the frame. Tighten if necessary; See step “Install igniter” for correct procedure. If the Crossover Ignition System still fails to light, See Section "Manual Lighting", and contact Weber-Stephen Customer Service. Figure 15...

  • Page 26: Troubleshooting

    HIGH. Flames do not run the whole length of the burner tube. Inside of lid appears to be “peeling.” (Resembles paint peeling.) If problem cannot be corrected by using these methods, please contact Weber-Stephen Customer Service. Check Inspect Weber Spider Stopper Guards for possible obstructions.
  • Page 28 14-15 41-42...

  • Page 29: Parts Listing

    While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.
  • Page 32 INAL HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly.

This manual is also suitable for:

Spirit 530 series

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