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EC Use and Maintenance Manual
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA) – Italy
Website:
www.bikelifteurope.it
E-mail:
info@bikelifteurope.it
Operating manual No. 057-2-6-0004-R0
Version 2021
Scissor lifting platform
Garden 1000
Model
G-003/10
G-004/10R
Version
ELECTRO-HYDRAULIC PUMP
ELECTRONIC WITH REMOTE CONTROL
EN
Page 1
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Table of Contents
Related Manuals for Bike-Lift Garden 1000
Summary of Contents for Bike-Lift Garden 1000
- Page 1 EC Use and Maintenance Manual Scissor lifting platform Garden 1000 Model Version G-003/10 ELECTRO-HYDRAULIC PUMP G-004/10R ELECTRONIC WITH REMOTE CONTROL Bike-Lift EUROPE s.r.l. via Don Milani, 40/42 43012 Sanguinaro di Fontanellato (PARMA) – Italy Website: www.bikelifteurope.it E-mail: info@bikelifteurope.it Operating manual No.
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Page 2: Table Of Contents
Machine identification ........................10 Machine description ........................11 Intended use ............................ 12 Technical specifications ........................13 2.5.1 GARDEN 1000 .......................... 13 Safety section ............................ 14 Environmental working values ......................14 Sound level ............................14 Residual risks ........................... 14 Operator protections ........................15 Safety systems .......................... - Page 3 8.4.3 Cleaning of the work areas ...................... 28 Problems and remedies ........................28 8.5.1 ELECTRIC PUMP ........................29 Accessories ............................31 SPARE PARTS - TECHNICAL DRAWINGS ......................32 GARDEN 1000 ..........................32 Operating manual No. 057-2-6-0004-R0 Page 3 Version 2021...
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Page 4: Information Section
Information section 1.1 Preface The EC Use and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an integral part of the Machine. The purpose of this publication is to provide the operator with efficient and safe instructions regarding the use and maintenance. -
Page 5: Prohibitions
All worn parts are excluded from the warranty. The warranty is limited to the replacement, ex-works Bike-Lift Europe s.r.l, of those parts that are recognized as defective by Bike-Lift Europe s.r.l due to a material or manufacturing defect and do not include labor or travel expenses required for their replacement. -
Page 6: Manufacturer Identification
1.4 Manufacturer identification Bike-Lift EUROPE s.r.l. via Don Milani, 40/42, 43012 Sanguinaro di Fontanellato (PARMA) – Italy E-mail: Website: www.bikelifteurope.it info@bikelifteurope.it Tel: 0039-0521-827091 Fax: 0039-0521-827064 1.5 Technical assistance and spare parts To order spare parts, it is recommended to specify exactly the following data: ... -
Page 7: Ec Declaration Of Conformity
Company: Bike-Lift EUROPE S.r.l. Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy Declares under its sole responsibility that the machine: Designation: GARDEN 1000 Lifting platform Model: G-003/10 – G-004/10R Serial number: Year: Function: Lifting of motor vehicles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives: 2006/42/EC –... -
Page 8: Normative References
1.7 Normative references The machine is identified by the CE marking drawn up according to the specifications of the Machinery Directive 2006/42/EC and subsequent updates. Reference Title Machinery Safety Directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EC Low Voltage Directive (LVD) 2014/35/EU Safety of machinery - General principles of design - Risk EN ISO 12100 (2010) -
Page 9: Key
1.8 Key LIFTING PLATFORM: electric scissor lifting system for the maintenance and repair of motorcycles, scooters and quads. The specific identification of the lifting platform is indicated on the cover. OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is specified that the term "operator"... -
Page 10: Machine Description
2.1 Machine name Scissor lifting platform for the maintenance and repair of motorcycles, scooters and quads with a maximum capacity of 1000 kg. The handling of the Bike-Lift-Europe s.r.l. lifting platforms can be done through one of the following systems: electro-hydraulic system;... -
Page 11: Machine Description
2.3 Machine description The machine known as Lifting Platform is a suitable equipment to support small motor vehicles with 2, 3 or 4 wheels during the maintenance and repair phase in a comfortable and safe way. The basic parts of the lifting platform (see Figure 2) are: Figure 2 –... -
Page 12: Intended Use
2.4 Intended use Disseminate the instructions described in this chapter to all personnel involved in the preparation and use of the machine. The machine is designed to lift small motor vehicles with 2, 3 or 4 wheels, with a mass not exceeding 1000 kg, for maintenance purpose. -
Page 13: Technical Specifications
2.5 Technical specifications 2.5.1 GARDEN 1000 (see exploded diagram attached to this manual) GARDEN 1000 VERTICAL SCISSOR LIFTING PLATFORM PARAMETER VALUE Maximum bearing 1000 kg Maximum height 100 cm Minimum height 19 cm Safety positions number Lifting surface size 215x120 cm... -
Page 14: Safety Section
Safety section 3.1 Environmental working values The use environment of the machine must be well lit, must not present explosion hazards of any kind and must be protected from atmospheric precipitations. The machine works properly within the following values: Ambient temperature between 5° and 40° C; ... -
Page 15: Operator Protections
Finally, we remind you that the handling, installation, use, maintenance and putting out of service of the machine represent a source of danger if these operations are not performed in compliance with the requirements of this Manual or without the necessary caution and attention required. (More details regarding the Risk Assessment to be requested from the Manufacturer). -
Page 16: Pictograms
ALWAYS keep the mechanical lock hooked during work, in order to weigh down the weight of the structure and of the vehicle standing on it even on the toothed bars at the base. During the use of the lifting platform it is very important to pay the utmost attention to the ascent and descent maneuvers. -
Page 17: Transport And Handling
Transport and handling section 4.1 Transport, handling and storage CAUTION: Disseminate the instructions described in this chapter to all personnel involved in the transport and handling of the machine. For safety reasons, the moving parts must be locked before transport. 4.2 Packaging and transport The machine is packed for transport directly from the Manufacturer. -
Page 18: Receipt And Check
It is recommended that the unloading or handling operations to be carried out with a forklift truck by a single Operator equipped with workshop gloves, safety footwear and protective helmet, as required by current regulations. This Operator must pay maximum attention to all transport phases. Do not allow any other person to stand in the operation area of the forklift truck in order to prevent the accidental fall of the boxes. -
Page 19: Installation Section
Installation section The machine must be installed in compliance with the safety regulations and instructions included in this chapter. CAUTION: COMPLETELY remove the wooden sleepers located under the lifting platform by removing the fixing screws before using the machine. The machine does not need a basis, but requires a flat and horizontal floor. The floor must be able to support a minimum weight of 500 kg/m2•... -
Page 20: Putting Into Service
WARNING: In the electronic or electro-hydraulic version, the lifting platform is equipped with an electronic board that transforms the low-voltage current (to prevent the electrocution risk. A fuse calibrated on the amperage of the stable 230V power supply is located inside this board. It is forbidden to replace/tamper with this fuse with one of a higher resistance/amperage 5.2 Putting into service... -
Page 21: Dismantling/Scrapping Section
Dismantling/scrapping section 6.1 Dismantling Follow the Regulations regarding the materials dismantling in force in the country where the machine will be dismantled. Here are some useful indications in case you must disassemble the machine to reassemble it in other areas, store it or demolish it. 6.2 Mechanical dismantling Before proceeding with mechanical dismantling of the machine, carefully clean the whole structure (see Cleaning and Maintenance). -
Page 22: Operation Section
Operation section – Figure 5 general model of a lifting platform 7.1 Loading operations Before installing the vehicle on the platform it is essential to use the wheel lock (Figure 5, [1]), to check that the work surface (Figure 5, [2]) is completely lowered and the ascent ramp (Figure 5, [3]) is properly positioned. -
Page 23: Unloading Operations
7.2 Unloading operations 1- Reassemble the ascent ramp; 2- Make sure that the scissor sliding guides are free from foreign bodies (bolts or other objects would stop the descent and could cause serious damage or dangerous jolts); (Figure 5, Use the pump to raise the lifting platform with about 3 cm then release the safety bar [3]) through the special lever placed sideways. -
Page 24: Electronic With Remote Control - Element Code 004/R 24
7.3.2 ELECTRONIC WITH REMOTE CONTROL - element code 004/R Lifting is carried out by using a remote control connected to the hydraulic pump via a remote control radio receiver. ASCENT DESCENT – Figure 7 remote control button panel with maintained action control The remote control is equipped with two buttons with maintained action that allow the ascent and descent. -
Page 25: Maintenance Section
Maintenance sectio The maintenance operation is the absolute prerogative of professional operators and specialized technicians, in compliance with the requirements of Machinery Directive 2006/42/ EC and subsequent updates. As routine maintenance, the following checks/operations must be carried out once a month: ... -
Page 26: Piston Replacement
8.3 Piston replacement In case the hydraulic piston must be replaced, proceed as follows: 1- Lower the lifting platform to the minimum height position; 2- Maintain the lowering control of the lift for another 6 seconds, to empty the oil; 3- A second operator must lift the lifting platform by hand up to about 500 mm from the ground;... -
Page 27: Cleaning
8.4 Cleaning 8.4.1 Initial cleaning The machine does not require particular initial cleaning, but it is a good practice to clean the transit areas of the vehicles by removing the oils and dust to prevent the slip during loading. Wear water-repellent gloves. Perform the cleaning operations wearing anti-cut gloves resistant to the substances used (follow the safety data sheet). -
Page 28: Cleaning Of The Work Areas
When implementing the suggested remedy, always follow the instructions described in the Instructions to which the remedy refers. Bike-Lift Europe s.r.l. will solve all the problems that cannot be eliminated by means of the attached instructions. The motor housing (Figure 13) that activates and moves the platform is placed at the base of the piston. -
Page 29: Electric Pump
Hydraulic pump problems Contact the dealer or Bike-Lift - Europe s.r.l. The emergency stop (red button in case of the built-in Release the red button on the button panel lifting platform version) on by turning it clockwise. - Page 30 PROBLEM PROBABLE CAUSE REMEDY The emergency stop (red button in case of the built-in Release the red button on the button panel lifting platform version) on by turning it clockwise the button panel is inserted Operating on Check the mains connection plug No voltage the button panel the lifting...
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Page 31: Accessories
Accessories GARDEN 1000 BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop 2 pcs Ascent ramp 2 pcs Operating manual No. 057-2-6-0004-R0 Page 31 Version 2018... - Page 32 NOTES _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________ Operating manual No. 057-2-6-0004-R0 Page 32 Version 2018...
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Page 35: Spare Parts - Technical Drawings
SPARE PARTS - TECHNICAL DRAWINGS 9.1 GARDEN 1000 Page 35 Operating manual No. 057-2-6-0004-R0 Version 2018... - Page 36 Page 36 Operating manual No. 057-2-6-0004-R0 Version 2018...
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