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DAV TECH PP-5 Adjustments, Use And Maintenance

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COD.: DTVI_PP5_2447
REV.: 00
DATE: 20/11/2024
PP-5 PUMP
TRANSLATED FROM ORIGINAL
Read carefully before use!
EN

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Summary of Contents for DAV TECH PP-5

  • Page 1 PP-5 PUMP COD.: DTVI_PP5_2447 TRANSLATED FROM ORIGINAL REV.: 00 Read carefully before use! DATE: 20/11/2024...

  • Page 2: Table Of Contents

    ILTER CLEANING IF PRESENT TROUBLESHOOTING ........................... 27 END OF LIFE ............................ 28 COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 20/11/2024...

  • Page 3: General Information

    In case of doubts about the interpretation or reading of this document, please contact the manufacturer. DAV Tech disclaims all responsibility relating to improper use of the component. Comply with what is specified in this manual.

  • Page 4: Symbology

    Qualified technician made available by the manufacturer to perform complex operations in particular situations, or in any case according to what has been agreed with the customer. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 5: Reference Standards

    EN ISO 4414:2012 Pneumatic fluid power -- General rules and safety requirements for systems and their components COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 6: Declaration Of Incorporation (Annex Ii B Dir. 2006/42/Ec)

    USE AND MAINTENANCE MANUAL 1.3 Declaration of incorporation (Annex II B DIR. 2006/42/EC) Manufacturer's name: DAV Tech Srl Address: Via G. Ravizza, 30, .36075, Montecchio Maggiore (VI) DECLARES THAT THE PARTLY COMPLETED MACHINERY Component: PP-5 Model: Piston pump Serial number:...

  • Page 7: Glossary

    Touch screen that allows the user to interact with a graphical interface using fingers Touch Screen or special objects. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 8: Service And Manufacturer Contact Details

    (or the service center if present), specifying the component identification data. The customer can avail themselves of commercial technical support from area agents or importers, who are in direct contact with DAV Tech Srl. Company name DAV Tech Srl Postal address Via Ravizza, 30, 37065, Montecchio Maggiore (VI) –...

  • Page 9: Presentation And Operation

    2 PRESENTATION AND OPERATION This manual aims to examine the operation of the PP-5 pressure plate pump. This component is a pneumatic piston pump that extracts fluid from its original drum and pushes it toward the dosing system. The fluid outlet pressure is different from the pneumatic inlet pressure, based on the pump model required for the application.
  • Page 10 The pumps cannot operate autonomously. To have a complete dosing system, they must be connected to valves or other components that regulate the fluid dosing itself. Figure 02 -- PP-5 pump without pressure plate Figure 03 -- PP-5 pump with pressure plate COD.: DTVI_PP5_2447...
  • Page 11 USE AND MAINTENANCE MANUAL COLOR MEANING CYAN Main air GREEN Product BLACK Data Notes COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 20/11/2024...

  • Page 12: Exploded View

    2.1 Exploded view Below is an exploded view of the pumping group components with 10:1 and 30:1 ratio (grease) COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 13 10050 FOOT VALVE 40110 GASKET KIT PP-5 10:1 GASKET KIT GASKETKIT-PP5101 Gasket kit for PP-5 pumps with 10:1 ratio PP-5 30:1 GASKET KIT GASKETKIT-PP5301 Gasket kit for PP-5 pumps with 30:1 ratio Modifiable based on required length COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00...
  • Page 14 USE AND MAINTENANCE MANUAL Below is an exploded view of the pumping group components with 3:1 ratio (oil) COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 15 Foot valve 20105 Mesh filter 20130 Circlip 20135 GASKET KIT GASKETKIT-PP5OIL COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 20/11/2024...

  • Page 16: Technical Data

    Based on the component working pressure, it is recommended to use a specific type of tube, that is, at high pressures it is recommended to use armored tubes. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 17 USE AND MAINTENANCE MANUAL DIMENSIONAL AND WEIGHT CHARACTERISTICS PP-5 10:1 and 3:1 Description Value Component diameter (min ÷ max) (Ø1) Component diameter (min ÷ max) (Ø2) Component height (min ÷ max) Component weight DIMENSIONAL AND WEIGHT CHARACTERISTICS PP-5 30:1 Description Value Component diameter (min ÷...

  • Page 18: Safety

    The component is built in compliance with the technical safety standards in force at the time of its construction. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 19: Component Safety Devices

    If the packaging is not intact, immediately contact the manufacturer, also sending photos of the packaging condition. Do not open it before notifying the manufacturer. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 20: Installation

    It is recommended to perform component grounding connection to avoid accumulation of electrical charges. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 21: Pneumatic

    COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 22: Commissioning

    Commissioning should only proceed when all points are successfully completed. 6 SOFTWARE N.A. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 23: Procedure

    Make the various connections of any other components (level sensor and other) • Open the air knob to the operating pressure COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 24: Initial Priming

    Clean the area and connect the fluidic tubes • Bring the pneumatic pressure reducer to working pressure COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 25: Maintenance

    The times indicated below are indicative as they depend on how the component is used. Follow the variations suggested by technicians. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 26 This is because some types of grease under pressure tend to separate, then causing system malfunction and non-compliant product dosing. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 27: Pressure Plate Gasket Replacement

    As standard, the manufacturer uses code MEMBRANE-PP5 and it is an NBR membrane. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 28: Filter Cleaning (If Present)

    Once the dosing valve has no air bubbles inside and performs continuous and linear dosing, resume normal work activities. COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 29: Troubleshooting

    The product drum contains impurities Install a grease filter at the pump outlet COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 30: End Of Life

    COD.: DTVI_PP5_2447 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

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