Related Manuals for DAV TECH PCP-150
Summary of Contents for DAV TECH PCP-150
- Page 1 PROGRESSIVE CAVITY PUMP PCP-150 COD.: DTVI_PCP150_2413 TRANSLATED FROM ORIGINAL REV.: 02 Read carefully before use! DATE: 19/02/2025...
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Page 2: Table Of Contents
ISASSEMBLY AND REASSEMBLY OF THE PUMP TROUBLESHOOTING ........................... 34 END OF LIFE ............................ 35 COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 3: General Information
If you have any doubts about the interpretation or reading of this document, please contact the manufacturer. DAV Tech declines any responsibility relating to improper use of the component. Observe the specifications in this manual. -
Page 4: Symbology
Qualified technician made available by the manufacturer to carry out operations of a complex nature in particular situations, or in any case as agreed with the customer. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 5: Reference Standards
The reference standards and directives of this manual are the following: Directives • 2006/42/EC – Machinery Directive; COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025... -
Page 6: Declaration Of Incorporation (Annex Ii B Dir. 2006/42/Ec)
Manufacturer's name: DAV Tech Srl Address: Via G. Ravizza, 30, .36075, Montecchio Maggiore (VI) DECLARES THAT THE ALMOST MACHINE Component: PCP-150 Pump (Progressive Cavity Pump) Model: Volumetric dosing pump Year: 2024 Intended use: Volumetric dispensing of fluid to any viscosity... -
Page 7: Glossary
Touch screen that allows the user to interact with a graphic interface using their Touch screen fingers or objects. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 8: Service And Manufacturer Contact Details
(or the service center if present) directly, specifying the identification data of the component. The customer can make use of the technical and commercial support of local agents or importers, who are in direct contact with the company DAV Tech Srl. Company name... -
Page 9: Presentation And Operation
CYAN YELLOW Product BLACK Data Notes Figure 02 – Connection diagram COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025... - Page 10 The amount of material is adjusted by: • Dosing time; • Motor speed adjustment. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...
- Page 11 Choosing the best nozzle for your application should be evaluated based on the amount of fluid to be dispensed and the desired application outcome. If in doubt, ask the manufacturer; COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
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Page 12: Exploded
A list of the main pump components with spare parts is shown below. PCP 150 COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. - Page 13 CARBIDE ROTOR ASSEMBLY 20.c PCP-150-ROTOR-ZC CERAMIC ROTOR ASSEMBLY KIT O-RING GASKETKIT-PCP150 COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...
- Page 14 STATOR DISASSEMBLY TOOL PCP-TOOLMOTOR-B PCP-PRESSUREOUTLET-S ADDITIONAL MODULE FOR PRESSURE SENSOR PCP-PRESSUREOUTLET-B PCP-PRESSUREOUTLET-1000 COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...
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Page 15: Technical Data
Liquid gaskets Grease Resins Miscellaneous products with viscosity between 1 1,000,000 cPs COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025... - Page 16 You can request the 3D of the component in the desired version from the manufacturer without any obligation. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
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Page 17: Safety
The component is manufactured in compliance with the technical safety standards in force at the time of its construction. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 18: Machine Safety Devices
If the packaging is not intact, contact the manufacturer immediately, also sending photos of the condition of the packaging. Do not open it until you have notified the manufacturer. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 19: Installation
5.1 Positioning N.A. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025... -
Page 20: Connections
In any case, follow the instructions in the respective manuals (controller or driver). COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 21: Pneumatic
COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. - Page 22 On the cartridge holder there is a two- way pneumatic valve at the inlet. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
- Page 23 • Bring the pressure reducer between 2 and 3 bar. The pressure indicated here must not be exceeded. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
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Page 24: Commissioning
Commissioning should only be carried out when all points have been successfully completed. 6 SOFTWARE N.A. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 25: Procedure
(5 ÷ 10 rpm). • Dose a little product until you get a constant output. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 26: Stator Installation
(B) and rotated clockwise (using tool C) until the fins circled in the drawing correspond with the indicated seats. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 27: Pump Warm-Up
The nominal flow rate is given in section 2.2 as "Dosing volume per round". COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 28: Syringe Change
6.1) and the syringe is inserted into the syringe slot. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025... -
Page 29: Standard Method With High Viscosities
6.1) and the syringe is inserted into the syringe slot. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025... -
Page 30: Syringe/Cartridge Replacement
Turn the two-way valve (if you used that), or repressure the pressure gauge to a maximum of 3 bar. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 31: Cartridge Replacement
If it has not already been done, bring the pneumatic pressure to the working value (maximum 3 bar) COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 32: Maintenance
The times given below are indicative as they depend on how the component is used. Follow the variations suggested by the technicians. COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. - Page 33 COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
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Page 34: Disassembly And Reassembly Of The Pump
If the operation is complicated, it is possible to hold the stator with a special wrench and rotate the rotor after removing the screws COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 35: Mounting Notes
When screwing the stator into place, care must be taken that the stator must be positioned in its correct seat, as indicated in chapter 7.1 COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 36: Troubleshooting
Possible wear of the gear motor Check the condition of the gear motor COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. -
Page 37: End Of Life
COD.: DTVI_PCP150_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
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