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DAV TECH PCP-005 Installation, Use And Manteinance Manual

Progressive cavity pump
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PROGRESSIVE CAVITY PUMP PCP-005
COD.: DTVI_PCP005_2413
REV.: 02
DATE: 19/02/2025
TRANSLATED FROM ORIGINAL
Read carefully before use!
EN

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Summary of Contents for DAV TECH PCP-005

  • Page 1 PROGRESSIVE CAVITY PUMP PCP-005 COD.: DTVI_PCP005_2413 TRANSLATED FROM ORIGINAL REV.: 02 Read carefully before use! DATE: 19/02/2025...

  • Page 2: Table Of Contents

    UMP DISASSEMBLY AND REASSEMBLY TROUBLESHOOTING ........................... 34 END OF LIFE ............................ 35 COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...

  • Page 3: General Information

    In case of doubts about the interpretation or reading of this document, please contact the manufacturer. DAV Tech disclaims all responsibility relating to improper use of the component. Comply with what is specified in this manual.

  • Page 4: Symbology

    Qualified technician made available by the manufacturer to perform complex operations in particular situations, or in any case according to what has been agreed with the customer. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 5: Reference Standards

    The normative and directive references for this manual are as follows: Directives • 2006/42/EC – Machinery Directive; COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...

  • Page 6: Declaration Of Incorporation (Annex Ii B Dir. 2006/42/Ec)

    USE AND MAINTENANCE MANUAL 1.3 Declaration of incorporation (Annex II B DIR. 2006/42/EC) Manufacturer's name: DAV Tech Srl Address: Via G. Ravizza, 30, .36075, Montecchio Maggiore (VI) DECLARES THAT THE PARTLY COMPLETED MACHINERY Component: PCP 005 Pump (Progressive Cavity Pump)

  • Page 7: Glossary

    Touch screen that allows the user to interact with a graphical interface using fingers Touch Screen or special objects. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 8: Service And Manufacturer Contact Details

    (or the service center if present), specifying the component identification data. The customer can avail themselves of commercial technical support from area agents or importers, who are in direct contact with DAV Tech Srl. Company name DAV Tech Srl Postal address Via Ravizza, 30, 37065, Montecchio Maggiore (VI) –...

  • Page 9: Presentation And Operation

    CYAN YELLOW Product BLACK Data Notes Figure 02 – Connection diagram COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...
  • Page 10 The adjustment of the amount of material occurs through: • Dosing time • Motor speed regulation COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...
  • Page 11 The choice of the best nozzle for your application must be evaluated based on the quantity of fluid to be dispensed and the desired application result. In case of doubts, ask the manufacturer. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 12: Exploded View

    Below is a list of the main pump components with spare part codes. PCP 005 COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 13 STAINLESS STEEL ROTOR ASSEMBLY 21.b PCP-005-ROTOR-PP POLYPROPYLENE ROTOR ASSEMBLY O-RING KIT GASKETKIT-PCP005 PCP-005 O-RING KIT COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 14 STATOR DISASSEMBLY TOOL PCP-TOOLMOTOR-B PCP-PRESSUREOUTLET-S ADDITIONAL MODULE FOR PRESSURE SENSOR PCP-PRESSUREOUTLET-B PCP-PRESSUREOUTLET-1000 COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...

  • Page 15: Technical Data

    Greases Resins Various products with viscosity between 1 and 1,000,000 cPs COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...
  • Page 16 It is possible to request the component 3D from the manufacturer in the desired version without any commitment. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 17: Safety

    The component is built in compliance with the technical safety standards in force at the time of its construction. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 18: Component Safety Devices

    If the packaging is not intact, immediately contact the manufacturer, also sending photos of the packaging condition. Do not open it before notifying the manufacturer. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 19: Installation

    Country. 5.1 Positioning N.A. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...

  • Page 20: Connections

    In any case, follow the instructions given in the respective manuals (controller or driver). COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 21: Pneumatic

    2 -- 3 bar, otherwise either air infiltrates between the plug and the cartridge itself, affecting dosing; or, the syringe or cartridge walls risk being damaged by excessive pressure. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 22 On the cartridge holder there is a two-way pneumatic valve at the inlet. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 23 • Bring the pressure reducer between 2 and 3 bar. The pressure indicated here must not be exceeded COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 24: Commissioning

    Commissioning should only proceed when all points are successfully completed. 6 SOFTWARE N.A. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 25: Procedure

    (5 ÷ 10 rpm). • Dose some product until obtaining a constant output COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 26: Stator Installation

    (B) and the whole thing rotated clockwise (using tool C) until the fins circled in the drawing correspond with the indicated seats. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 27: Pump Warm-Up

    The nominal flow rate is reported in chapter 2.2 as "Dosing volume per revolution". COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 28: Syringe Refilling

    • Bring the syringe piston to rest mode and insert the syringe in the appropriate housing COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 29: Standard Method With High Viscosities

    • Bring the syringe piston to rest mode and insert the syringe in the appropriate housing COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 30: Syringe/Cartridge Replacement

    Turn the two-way valve (if used), or restore pressure to the gauge up to a maximum of 3 bar COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 31: Cartridge Replacement

    • If not already done, bring the pneumatic pressure to the working value (maximum 3 bar) COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 32: Maintenance

    The times indicated below are indicative as they depend on how the component is used. Follow the variations suggested by technicians. COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 33 COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 34: Pump Disassembly And Reassembly

    COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 35: Assembly Notes

    While screwing the stator in position, attention must be paid that the stator must be positioned in its correct seat, as indicated in chapter 7.1 COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

  • Page 36: Troubleshooting

    Perform warm-up and possibly overhaul pump Possible gearmotor wear Check gearmotor conditions COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 19/02/2025...

  • Page 37: End Of Life

    COD.: DTVI_PCP005_2413 DAV TECH SRL REV.: 02 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

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