Sunman Dragonfly SMH430F-12X12UW Installation Manual

For flat roofs with split base removable installation
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Dragonfly
Installation Manual
for Flat Roofs with Split Base
Removable Installation

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Summary of Contents for Sunman Dragonfly SMH430F-12X12UW

  • Page 1 Dragonfly Installation Manual for Flat Roofs with Split Base Removable Installation...
  • Page 2: Table Of Contents

    Contents 1.0 Summary ........................1 1.1 Disclaimer ......................1 1.2 Responsibility ....................1 1.3 Copyright and Trademark Information ............1 1.4 Warranty Warnings ................... 2 1.5 For Further Information ................... 2 2.0 Safety precautions ....................3 3.0 Mechanical / electrical properties ................5 4.0 Storage and unpacking .....................
  • Page 3 6.5.7 Install module..................22 6.6 Wiring and testing ..................23 7.0 Disassembly guide ....................25 7.1 Construction tools ..................25 7.2 Construction plan ................... 25 7.2.1 Place construction bridge ..............25 7.2.2 Disconnect the prefabricated units ............25 7.2.3 Remove module .................. 26 8.0 Maintenance ......................
  • Page 4: Summary

    Copyright © 2024 by Sunman (Zhenjiang) Company Limited. All rights reserved. The SUNMAN logo are trademarks of Sunman (Zhenjiang) Company Limited. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 5: Warranty Warnings

    1.5 For Further Information For additional technical support documentation, please visit the Support page of the SUNMAN website at ‘www.sunman-energy.com’. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 6: Safety Precautions

    ◼ Do not split the modules or alter any part of the module. ◼ Do not artificially condense light on modules. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 7 ◼ Ensure substrate(s) have been tested and parried to compatible adhesives or bonding procedure. If unsure, please seek clarification from Sunman. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 8: Mechanical / Electrical Properties

    STC should be multiplied by 1.25. Please check with your local rules and regulations. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 9: Storage And Unpacking

    This bar code is inserted prior to lamination. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 10 ◼ There is a nameplate, which shows the model number, main electrical properties, safety specifications and certification indicator, on the back of each module. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 11: Installation

    (ie, sulfur sources, volcanoes, etc.), there is a risk of corrosion. ◼ Failure to follow the above precautions, Sunman Warranty will be voided. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 12 ◼ EVA aging caused by frequent occlusion of modules and long-term heating of © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 13: Module Wiring

    DF module and DF module support, so there is no need to set up a grounding system. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 14: Installation Instructions

    ◼ Silicone sealant (glue), gluing gun, cleaning tool, tape measure, thread release tool, etc. Silicone sealant Gluing gun © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 15 Cleaning tool Power washer Base (Bottom) and Prefabricated Unit (Upper) (Include pressing block and sliding block) © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A page12 / 44...
  • Page 16: Unpacking, Handling And Checking Precautions

    ◼ Do not paint or apply glue or label on the surface of the modules. 6.3 Construction Precautions ◼ Normal construction can be carried out in the temperature range of -10 to 45 © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 17: Precautions And Tips For Gluing Modules

    ◼ Silicone sealant will cure to a depth of 2-3mm in 48 hours. Do NOT apply any force on the module before curing is complete, the full curing time is shown in Table 1. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 18: Construction Plan

    1/4 cup of trisodium phosphate, 1/2 cup of liquid cleaner and 5 gallons of water for cleaning. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 19: Brush Primer (Ignore This Step If No Primer Required For The Roof Material)

    ◼ For the gluing area, brush primer before gluing to increase adhesion (see Annex B for different types of roof primer). © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 20: Stick The Base

    The display diagram of the base adhesive surface is as follows. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 21 Refer to Annex E for the gluing operation specification. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 22 ◼ Stick the base to the marked position and press down firmly. ◼ Wait for 1 to 3 days until the adhesive on the base has dried to a certain depth © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 23: Place Module

    ◼ Lift one corner of the module and slide the prefabricated unit into the DF module support from both long sides. Avoid excessive twisting of the module when lifting. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 24 ◼ For the DF 520W module, the overhang lengths of the L1 & L2 on both sides need to be within the range of 473±100mm. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 25: Install Module

    ◼ Place the T-bolt into the groove of the base and tighten the nut with an electric wrench. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 26: Wiring And Testing

    ◼ The maximum number of PV modules in series depends on the system design, the type of inverter used and the environmental conditions; © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 27 PV system design engineer or integrator for help in obtaining building permits, inspections and approvals from your local power company's department. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 28: Disassembly Guide

    DF module support. Rotate and pull out the T- bolts embedded in the base and disconnect the prefabricated units from the base. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 29: Remove Module

    DF module support. ◼ Follow the steps above to disassemble the other modules. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 30: Maintenance

    Check for signs of aging of PV modules, including possible rodent damage, weathering, and whether all connectors are tightly connected or corroded. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 31: Annex A

    Module size Series SMH430F-12X12UW 42.0 10.24 49.8 10.74 2054*1114.8*40.5 SMH520J-12X12UW 42.3 12.31 49.5 13.56 2246*1227.8*40.5 © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A page28 / 44...
  • Page 32: Annex B

    HT906Z Glass Tonsan 1527 DIMA MS8201 Innotec versabond Contact Sunman HT906Z Bitumen Innotec versabond © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A page29 / 44...
  • Page 33: Annex C

    473±100mm, the distance between the middle base and the module edge (L3) needs to be 1123±100mm. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 34 ◼ For the DF 520W module, the overhang lengths of the L1 & L2 on both sides need to be within the range of 473±100mm. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 35: Annex D

    Steel roof, glass roof, metal roof 90% isopropanol + 10% water Use the cleaners listed above or those recommended by the roofing material supplier. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 36: Annex E

    Nozzle cutting should be carried out in strict accordance with the following procedures. Standard tool shears (complimentary with adhesive) © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 37: Operation Steps

    3. Squeezing of the nozzle to the desired size using a flattening die of the tool shears. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 38: Electric Glue Gun Adjustment

    Gluing angle: the glue gun is at an angle of about 40° with the ground, as shown in the following figure: Adhesive size and standard dosage: at least 10*5mm; 5 strips/1 module (adhesive © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 39: Structural Adhesive Form

    The correct form of structural adhesive after pasting modules (The specification is subject to the information of the glue manufacturer) © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.
  • Page 40: Annex F

    © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com...
  • Page 41 3. Remove the cardboard box lid and the cardboard surround. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 42 Take out the base and the anti-tip bracket.  Using the connecting axle and secure the position with a limit pin. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 43 5. Insert the anti-tip bracket:  The anti-tip bracket should be installed on the side with the solar cells. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 44 Be pre-tilted on the anti-tip bracket Side of cell © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 45 7. Sequentially remove the module. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A page42 / 44...
  • Page 46 The stacked modules must be aligned to prevent tilting and falling during transportation.  When carrying individual modules, two people should operate together, handling them gently. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice. www.sunman-energy.com version SMH-20-2024A...
  • Page 47: Unpacking Precautions

    ◼ When handle the modules, avoid touching the cell area with hands. ◼ Ensure pallet does not topple while unpacking panels. © 2024 Sunman (Zhenjiang) Company Limited. All rights reserved. Specifications included in this manual are subject to change without notice.

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