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Rotair D185T4I User And Maintenance Manual

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Motor compressor : D185T4I
USER'S AND MAINTENANCE MANUAL
Motor compressor
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its
full or partial reproduction is forbidden under any form, on any support and by any means, without the written
authorization by ROTAIR S.P.A.
USER'S AND
MAINTENANCE
MANUAL
D185T4I
Date:
02/12/2019
Code
MAN D185T4I ENG
Revision
02
Page
1/65

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  • Page 1 Motor compressor D185T4I Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 1/65 authorization by ROTAIR S.P.A.
  • Page 2 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 2/65 authorization by ROTAIR S.P.A.
  • Page 3 Any lack of compliance with the above shall be pursued under the Law, in particular if the illicit action involves advantage for competing companies. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
  • Page 4 Safety provisions concerning maintenance ..................24 Safety provisions concerning toolbox....................25 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 4/65 authorization by ROTAIR S.P.A.

  • Page 5: Table Of Contents

    13.4.3 Fuso replacement .......................... 52 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 5/65 authorization by ROTAIR S.P.A.
  • Page 6 18.5 Registration requirements ........................65 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 6/65 authorization by ROTAIR S.P.A.
  • Page 7 A device introduced in a control circuit and used to control the operation of the system (e.g. position sensors, manual control switches, relays, electro-magnetic control valves). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 8: Machinery Identification

    Figure 1.2-1CE nameplate of motor compressor D185T4I Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 8/65 authorization by ROTAIR S.P.A.

  • Page 9: Harmonized Technical Standards

    4. The Member States shall take the appropriate measures to allow the social partners influencing - at national level - the development and control process of the harmonized standards. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
  • Page 10 This machinery has been designed to work at ambient temperature ranging from -10(14°F) and +40°C(105°F). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 11: Technical Characteristics Of The Machinery

    Separator tank capacity (*) We recommend Q8 SCHUBERT 46. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 11/65 authorization by ROTAIR S.P.A.
  • Page 12 Altitude 3280 feet above sea level Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 12/65 authorization by ROTAIR S.P.A.
  • Page 13 Revision NOTES:________________________________________________________________________________ Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 13/65 authorization by ROTAIR S.P.A.

  • Page 14: Symbols And Warnings

    WARNING OF THE PRESENCE OF PRESSURE VESSELS The pictogram calls the attention to the presence of pressure vessels. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 14/65 authorization by ROTAIR S.P.A.
  • Page 15 The pictogram calls the attention on the forbiddance to transit under overhanging loads. FORBIDDANCE TO START THE MACHINERY WHEN THE HOOD IS OPEN Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
  • Page 16 Do NOT utilize this manual and the annexed documents to run operations on similar machinery, of the same brand or typology. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
  • Page 17 Machine Directive 2006/42/CE and to the other applicable European Directives (2006/95/CE - 2014/30/EU, etc.). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 18: Use Of The Machinery

    It is not allowed to use the machinery for other processes than those which are mentioned in the section above. ROTAIR S.P.A. declines any responsibility as related to injuries or accidents due to lack of compliance with the specific provisions for use.

  • Page 19: Residual Risk

    Before disconnecting any hose, make sure there is no pressure inside. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 20: Levels And Qualifications Of The Personnel

    Figure 6.1-1 Instruction for towing in safe conditions Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 20/65 authorization by ROTAIR S.P.A.
  • Page 21 9) Never leave the maneuver area with an overhanging load 10) Do not stand or transit under the overhanging load. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 21/65 authorization by ROTAIR S.P.A.

  • Page 22: Safety Provisions Relevant To Towing (For Road-Certified Compressors Only)

    On site or in a towing area, do not exceed the towing speed of 6 Mph. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
  • Page 23 The lever of the manual parking brake is illustrated hereinafter for the braked version only. Figure6.4-2 Lever of the manual park brake with release red push-button Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 24: Safety Provisions Concerning Maintenance

    Rotair's customer service and must correspond to the technical standards defined by Rotair;...
  • Page 25 Make sure you have properly aired the toolbox before storing any object. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 25/65 authorization by ROTAIR S.P.A.

  • Page 26: Machinery Components

    Compression unit It is completely manufactured in the ROTAIR factory and consists of a central body (cylinder) inside which are fitted two screw rotors with asymmetric section, a male one with 5 lobes and female one with 6 lobes.

  • Page 27: Separator Tank

    All the necessary instruments to control the unit are located on the control panel. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 27/65 authorization by ROTAIR S.P.A.

  • Page 28: Electrical Equipment Of The Machinery

    8.2-1 Pilot lamps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 28/65 authorization by ROTAIR S.P.A.
  • Page 29 LAMP  Pilot lamp operational on the series version  Option pilot lamp Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 29/65 authorization by ROTAIR S.P.A.
  • Page 30 Revision Figure 8.2-2 Diagram machine's electrical system D185T4I Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 30/65 authorization by ROTAIR S.P.A.

  • Page 31: Fuses

    WARNING: When replacing the fuses, we recommend always utilizing the sale type as indicated in this table and to follow the procedure reported in section 13.4.3 of the manual. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 32: Lights (For Road-Certified Version)

    RH ht LH Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 32/65 authorization by ROTAIR S.P.A.
  • Page 33 GREEN LH Figure 8.4-3 Light wiring harness Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 33/65 authorization by ROTAIR S.P.A.

  • Page 34: Hydraulic And Pneumatic Sytems

    The resulting compressed air leaves the separator tank through the separator filter (G), which will provide to a Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 34/65 authorization by ROTAIR S.P.A.

  • Page 35: Pneumatic System

    WARNING: pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 35/65 authorization by ROTAIR S.P.A.

  • Page 36: Automatic Adjustment Of The Engine Rpm

     Avoid sudden openings of the taps: they generate strong stress to the separator filter, with subsequent severe damage to the filter itself. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 37: Provisions For The Appropriate Utilization Of The Motor Compressor

    Figure 10.1-1 Checking the oil level in the compressor * Only use Diesel fuel for topping up. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 37/65 authorization by ROTAIR S.P.A.

  • Page 38: Start-Up

    Alternator warning light This indicates alternator efficiency. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 38/65 authorization by ROTAIR S.P.A.
  • Page 39 Figure 10.2-1 Location of the taps (top view) WARNING: Do not breathe the compressed air produced by this unit in output from the taps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 40: During The Work Cycle

    2) Check that during the working phase there are no losses of fuel or lubricating oil inside the machine 3) Where possible place the machine away from the elements. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 41: Monitoring And Testing Of The Machine

    7. If you want to reduce the idle speed of the engine, you must loosen the lock nut by an 18-mm wrench (Letter Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...
  • Page 42 12. Close the bonnet. Figure 11.1-2 Measurement speed rotating motor hub Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 42/65 authorization by ROTAIR S.P.A.

  • Page 43: Monitoring And Control Of The Air Pressure Of The Compressor

    WARNING: Notice: if the gauge had a discontinuous, jerky, you will have to replace it. So, before making any calibration valve high or low pressure, make sure that the gauge is efficient and reliable. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 44: Monitoring And Control Of Air Pressure Minimum Compressor

    10. Close the bonnet. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 44/65 authorization by ROTAIR S.P.A.

  • Page 45: Safety Device (Only Eu Version)

     Operate the power switch turning off and on the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 45/65 authorization by ROTAIR S.P.A.

  • Page 46: Verification Of The Safety Valve

    In case of replacement, it is recommended to contact the service ROTAIR, quoting the serial number of the machine. The use of a safety valve is not original and does not comply, the ROTAIR exempt from any liability. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...

  • Page 47: Maintenance

    OPERATING AND MAINTENANCE, which is prepared by the manufacturer of the engine and that is as supplied with the machine Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 48: Maintenance Program

    Replacing diesel pre-filter Every 500 hours Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 48/65 authorization by ROTAIR S.P.A.
  • Page 49 The ROTAIR S.P.A. disclaims any responsibility for the failure to comply with maintenance requirements in the table above. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 49/65 authorization by ROTAIR S.P.A.

  • Page 50: Values Of Tightening Screws And Bolts

    Tightening values for classes of coupling according to DIN 267 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 50/65 authorization by ROTAIR S.P.A.

  • Page 51: Maintenance

    It must, however, be replaced every 500 hours of work. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 51/65 authorization by ROTAIR S.P.A.

  • Page 52: Control The Electrical Battery

    If, despite top-up, the battery continues to discharge frequently, it must be replaced. CAUTION: Take special care when handling battery fluid. Potentially corrosive liquid. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 53: Fuso Replacement

    8) Close the bonnet; 9) Now you can restart the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 53/65 authorization by ROTAIR S.P.A.

  • Page 54: Tyre Pressure Monitoring

    The cap serves to keep clean and to protect the valve mechanism from dust and moisture. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 54/65 authorization by ROTAIR S.P.A.

  • Page 55: Clean The Radiator Cooler

    Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 56: Checking And Cleaning Nozzle Oil Recovery

    The draining of the tank must be performed at least 30 minutes after stopping the machine, to allow water to separate from the diesel fuel and to settle to the bottom of the tank. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 57: Replacing Diesel Pre-Filter

    For this and for the replacement of the brake drum see the user's manual of the group-axle brake- repulsion, prepared by the manufacturer, attached to the documentation provided with the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 58: Control Of Locking Wheel Bolts

    Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 58/65 authorization by ROTAIR S.P.A.

  • Page 59: Replacement Of Compressor Oil

    2) Start the machine. 3) Partially open the faucet flow until the pressure gauge on the control panel shows the value of the operating Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 60: Replacement Of The Oil Separator Filter

    Figure 13.4-7 Oil separator filter WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 60/65 authorization by ROTAIR S.P.A.

  • Page 61: Engine Control And Maintenance

    SPARE PARTS In case of need to order a single component contact your authorized service center Rotair. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 61/65 authorization by ROTAIR S.P.A.

  • Page 62: Faults And Troubleshooting

    If it turned out to be the probe placed on the compressor control the level of 'oil in the tank and Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
  • Page 63 Defective exhaust cleaner. See Par. 13.4.15. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 63/65 authorization by ROTAIR S.P.A.

  • Page 64: Disposal, Elimination, Disposal Of The Machine

    Once you reach the end of the mechanical life of the compressor, this has to be taken out of service so that it cannot be used for other purposes. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 65: Waste Management

    (in each case the 'Users should refer to the regulations implementing that Directive in the country of installation and use of the machines). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...

  • Page 66: Parts List

    Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization by ROTAIR S.P.A.
  • Page 69 This page has been intentionally left blank...
  • Page 70 PARTS LIST Motocompressor – D185T4I Chassis version Tab. 01.0 / 01.0.1 PARTS LEGENDA: NAME CODE QUANTITY Standard version Skid version with subframe...

  • Page 72: Chassis Tab

    PARTS LIST Motocompressor – D185T4I Chassis Tab. 01.1 PARTS LEGENDA: NAME CODE QUANTITY Chassis 038-052601-S Left side panel 124-3079021-S Right side panel 124-3079041-S Rear panel 124-3079001-S Clamping blade Sx 120-3964833-S Clamping blade Dx 120-3964834-S Air intake closing panel 124-291-S Silent block 061-900-S Hex.Head screw M6X20 UNI...
  • Page 73 D185T4I - Welded chassis Tab. 01.1.2 New welded chassis start from Serial No. C40132...
  • Page 74 PARTS LIST Motocompressor – D185T4I Welded chassis Tab. 01.1.2 PARTS LEGENDA: NAME CODE QUANTITY Chassis (From Serial No. C40132) 038-05260001-S Air intake closing panel 124-291-S Silent block 061-900-S...
  • Page 76 PARTS LIST Motocompressor – D185T4I Chassis Tab. 01.2 PARTS LEGENDA: NAME CODE QUANTITY Chassis 038-052601-S Diaphgragm fairlead 239-048-S Silent block 061-900-S Exit valves clamping sleeve 063-106700-S Square head plug (1/8”) 106-020-S Copper washer 33,1x40x2 015-018-S Double screw G 1" 187-070-S...
  • Page 78 PARTS LIST Motocompressor – D185T4I Tab. 01.3 PARTS LEGENDA: Skid subframe POSITION DESCRIPTION PART No. QUANTITY Skid subframe 038-052601020-S Chassis 038-052601-S Muffler 042-08782-S Pipes clamp d.54x8 149-070-S Muffler extension (Skid version) 119-04957-S Seal for muffler d.40 th..5 023-077-S Silent Block...
  • Page 80 PARTS LIST Motocompressor – D185T4I Chassis Tab. 01.4 PARTS LEGENDA: NAME CODE QUANTITY Chassis 038-052601-S 010-315902-S Control panel support 068-00852-S Jackstand 015-031-S Flat washer 8x24x2 UNI6593 015-032-S Flat washer 10,2x21x2 046-03500-S Drawbar 201-02880-S Gasoil tank 015-251-S Schnorr washer d.8 015-0312-S...
  • Page 82 PARTS LIST Motocompressor – D185T4I Clampings to chassis Tab. 01.5 PARTS LEGENDA: NAME CODE QUANTITY Chassis 038-052601-S 009-312-S Mudguards spacers 015-047-S Flat washer 13x27x2,5 015-250-S Schnorr washer d.6 Copper washer (1/2”) 015-0121-S Iron plug ( ½”) 106-125-S 023-077-S Seal for muffler d.40 th..5...
  • Page 84 PARTS LIST Motocompressor – D185T4I PARTS LEGENDA: Fan cover – Radiator Tab. 02 NAME CODE QUANTITY Fan cover 001-175842-S Fan cover panel 124-285-S Radiator support 049-11554-S Water-oil radiator 011-06962-S 137-040-S Hex nut M8 UNI 7473 Upper grid 124-274051-S Left side grid...
  • Page 85 D185T4I - Accelerator piston Tab. 2.1...
  • Page 86 PARTS LIST Motocompressor – D185T4I Tab. 02.1 PARTS LEGENDA: Accelerator piston NAME CODE QUANTITY 044-0040516-S Accelerator piston assembly 236-021-S Accelerator piston joint 010-10866-S Accelerator piston support 137-030-S Hex nut M6 UNI 7473 132-065-S Hex head screw screw M6x25 UNI 5739...
  • Page 88 PARTS LIST Motocompressor – D185T4I Tab. 02.2 PARTS LEGENDA: Toolbox QUANTITA’ POSIZIONE DESCRIZIONE CODICE Toolbox From serial no. C39008 029-04951-S Toolbox Up to serial no. C39007 029-04952-S Hexagonal head screw M6x35 132-067-S Washer 6x24 015-038-S Nut M6 135-030-S 061-900-S Silent block 015-251-S Schnorr washer d.8...
  • Page 90 PARTS LIST Motocompressor – D185T4I Tab. 03 PARTS LEGENDA: Separator tank NAME CODE QUANTITY Oil level rod plug 106-01060-S Oil sleeve 063-1205-S Conical 90’ M+M adapter coupling ( ¾” ) 148-287.35-S Short radius curve M+F ( 1 ¼” ) 111-060-S Double screw ( 1 ¼”...
  • Page 92 PARTS LIST Motocompressor – D185T4I PARTS LEGENDA: Engine – Air end Tab. 04.1 NAME CODE QUANTITY Elastic washer 015-252-S Screw T.E. M 10 x 25x1.25 132-1425-S Engine 165-4050-S Rubber block 164-020-S Hexagonal head plug 106-092-S Copper washer 015-006-S Fly-wheel housing...
  • Page 94 PARTS LIST Motocompressor – D185T4I PARTS LEGENDA: Fan – Accelerator piston Tab. 04.1.1 NAME CODE QUANTITY 083-4098-S Fan support 028-083-S Engine 165-4050-S 133-137-S Hex socket head cap screw M8 x 45 132-062-S Hexagonal head Screw M6x16 UNI 5739 015-250-S Washer d.6...
  • Page 95 Tab. 04.2 D185T4I - Pneumatic regulation system From Serial No.C41475 From Serial From Serial Up to Serial No.C41089 No.C41090 up to C41474 No.C41090 up to C41474...
  • Page 96 PARTS LIST Motocompressor – D185T4I Tab. 04.2 PARTS LEGENDA: Pneumatic Regulation system NAME CODE QUANTITY Double screw G 3/4" 187-060-S Devices coupling block 053-300-S Quick coupling 90° ( ¼” ) for pipe d.8 148-573.5-S 90’ quick coupling ( 1/8” ) for pipe d.6 148-570-S 1.4 bar oil pressure switch...
  • Page 98 PARTS LIST Motocompressor – D185T4I Tab. 05 PARTS LEGENDA: Clampings to frame NAME CODE QUANTITY Chassis 038-052601-S Silent Block 061-02370-S Compressor support 027-0890-S Engine support L-swinging 039-1153-S Right engine support 039-115405-S Left engine support 039-115425-S Engine 165-4050-S Air end 024-0329146-F...
  • Page 100 PARTS LIST Motocompressor – D185T4I Tab. 05.1 PARTS LEGENDA: Clampings to frame NAME CODE QUANTITY Chassis 038-052601-S Fuel tank 201-02880-S Silent Block 061-0570-S Separator tank assembly 024-6149025-F 009-12270-S Spacer 174-030-S Battery 010-315902-S Control panel support 115-009-S Battery fastener 132-063-S Hex head screw . M6x20 015-250-S Washer d.6...
  • Page 102 PARTS LIST Motocompressor – D185T4I Tab. 06 PARTS LEGENDA: Air intake NAME CODE QUANTITY 1° Air filter – Comp. 162-576-S 2° Air filter – Comp. 162-577-S Air cleaner - Compressor 014-28962-S Air filter sticker 238-001-S Regulator assembly 024-138181-F 2° Air filter – Engine 162-0087-S 1°...
  • Page 104 PARTS LIST Motocompressor – D185T4I Tab. 07 PARTS LEGENDA: Canopy NAME CODE QUANTITY Canopy 036-178200-S Control panel plexiglas door 057-0204-S Handle 209-003-S Control panel door 110-1005-S Hinge 007-032-S Lifting piston Up to Serial No.C36559 091-097-S Lifting piston From to Serial No.C37000...
  • Page 105 Tab. 08.1 D185T4I - Pneumatic system...
  • Page 106 PARTS LIST Motocompressor – D185T4I Tab. 08.1 PARTS LEGENDA: Pneumatic system NAME CODE QUANTITY Polyamides pipe d.6 089-060-S Rilsan pipe d.6 089-0605-S Rilsan pipe d.8 089-0705-S Straight quick coupling F ( 1/8” ) for pipe d.6 148-5765-S 15 Bar pressure gauge...
  • Page 108 PARTS LIST Motocompressor – D185T4I Tab. 08.2 PARTS LEGENDA: Cooling and exhaust system NAME CODE QUANTITY Inox pipe d. 50 090-0105-S Pipe clamp d. 54 149-070-S Pipe clamp d. 40/60 149-135-S Fiber glass braiding d. 60 097-0315-G Collector 119-0756-S Clamp cost.torque d.32-54 149-1321-S Calorflex pipe d.
  • Page 110 PARTS LIST Motocompressor – D185T4I Tab. 08.3 PARTS LEGENDA: Oleopneumatic system NAME CODE QUANTITY Copper washer ( ¾” ) 015-015-S Double screw ( ¾” ) 187-060-S Hose ( ¾” ) 065-725.2-S Hose ( 1 ¼” ) 065-3019.500-S Hose ( 1” ) 065-853.5959-S...
  • Page 112 PARTS LIST Motocompressor – D185T4I 24-06-2016 Revision: 04 Tab. 08.4 PARTS LEGENDA: Fuel system NAME CODE QUANTITY Anti-oil pipe for fuel d. 15x8 089-120-S Clamp d. 10x16 149-007-S Clamp 149-005-S Safety gasoil filter 191-001-S Engine oil filter 099-062-S Engine fuel filter 191-0690-S Anti-oil pipe for fuel d.13x6...
  • Page 114 PARTS LIST Motocompressor – D185T4I Tab. 09 Sticker PARTS LEGENDA: NAME CODE QUANTITY Rotair sticker 860x130 238-0213-S Ultra-silent sticker 238-0381-S “D 185 T4I” sticker 238-325824-S Warnings sticker 238-1240.2-S Adesivo “Designed in the USA” sticker 238-35830-S Compressor serial no. plate FTG...
  • Page 116 PARTS LIST Motocompressor – D185T4I Tab. 10 PARTS LEGENDA: Sound-proofing QUANTITA’ POSIZIONE DESCRIZIONE CODICE Canopy fix part sound-proofing kit 204-34400-S Chassis sound-proofing kit 204-34402-S Air intake sound-proofing kit 204-34404-S...
  • Page 118 PARTS LIST Motocompressor – D185T4I Control panel – Electrical harness Tab. 11 PARTS LEGENDA: QUANTITA’ POSIZIONE DESCRIZIONE CODICE Electrical harness 224-470625-S Electronic card 269-408-S Control panel 040-04270-S Control panel cover 238-163205-S Two-positions selector 249-020-S Hour-counter seal 023-219-S Electronic hour-counter 180-010-S...
  • Page 120 PARTS LIST Motocompressor – D185T4I Tab. 12 PARTS LEGENDA: Filters Kit NAME CODE QUANTITY 500 HRS FILTERS KIT 204-13600062-S Engine fuel filter 191-0690-S Compressor oil filter 099-008-S Engine oil filter 099-062-S 1° engine air filter 162-0086-S 2° engine air filter 162-0087-S 1’...
  • Page 121 This page has been intentionally left blank...
  • Page 122 PARTS LIST Motocompressor – D185T4I Tav. 12.1 LEGENDA: Recommended spare parts for extraordinary maintenance POSITION DESCRIPTION PART No. Board 2.1 ASSEMBLED ACCELERATOR PISTON 044-0040516-S Board 4.1 ASSEMBLED INTAKE VALVE 024-138181-F Board 4.2 ASSEMBLED PRESSURE REGULATOR VALVE 024-032.1-F COMPLETE CONTROL BOARD...

  • Page 123: Scheda Di Garanzia

    SPEDIZIONE SONO MOTIVO DI DECADENZA DELLA GARANZIA. FOTOCOPIARE/TRATTENERE UNA COPIA A CURA DEL CLIENTE THE CARD SHALL BE DULY FILLED AND SENT TO ROTAIR SPA ; MISSING DATA OR THE NON COMPLIANCE WITH MAILING DUTY ENTAIL THE LOSS OF WARRANTY. COPY SHALL BE MADE AND KEPT AT THE CARE OF THE CUSTOMER LA FICHE DOIT ETRE COMPLETEMENT REMPLIE ET ENVOYEE A ROTAIR SPA ;...

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