Rotair D300T4F User And Maintenance Manual

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Motor compressor : D300T4F

USER'S AND MAINTENANCE MANUAL

Motor compressor

full or partial reproduction is forbidden under any form, on any support and by any means, without the written

authorization by ROTAIR S.P.A.

USER'S AND

MAINTENANCE

MANUAL

D300T4F

Date:

31/01/2020

Code

MAN D300T4F ENG

Revision

Page

1/63

Table of Contents

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Summary of Contents for Rotair D300T4F

Page 1 Motor compressor D300T4F Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 1/63 authorization by ROTAIR S.P.A.
Page 2 Portableservice@elgi.com Portablesales@elgi.com Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 2/63 authorization by ROTAIR S.P.A.
Page 3: Motor Compressor : D300T4F Revision
Any lack of compliance with the above shall be pursued under the Law, in particular if the illicit action involves advantage for competing companies. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 4: Table Of Contents
Safety provisions concerning maintenance ..................23 Machinery components..........................24 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 4/63 authorization by ROTAIR S.P.A.
Page 5 13.4.4 Replacement lamps light (for version approved) ................51 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 5/63 authorization by ROTAIR S.P.A.
Page 6 18.5 Registration requirements ........................63 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 6/63 authorization by ROTAIR S.P.A.
Page 7: General
EVICE A device introduced in a control circuit and used to control the operation of the system (e.g. position sensors, Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 7/63 authorization by ROTAIR S.P.A.
Page 8: Safety Interlock
Figure 1.2-1 Nameplate of motor compressor D300T4F Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 8/63 authorization by ROTAIR S.P.A.
Page 9: Harmonized Technical Standards
4. The Member States shall take the appropriate measures to allow the social partners influencing - at national level - the development and control process of the harmonized standards. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 10: General Description Of The Machinery
This machinery has been designed to work at ambient temperature ranging from -10 (14°F) and +40°C (105°F). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 11: Technical Features Of The Machinery
11,5 lt – 3 gal Engine oil tank capacity Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 11/63 authorization by ROTAIR S.P.A.
Page 12: Technical Characteristics Of The Electric Battery
Altitude 3280 feet above sea level Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 12/63 authorization by ROTAIR S.P.A.
Page 13: Symbols And Warnings
WARNING OF THE PRESENCE OF PRESSURE VESSELS The pictogram calls the attention to the presence of pressure vessels. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 13/63 authorization by ROTAIR S.P.A.
Page 14: Forbiddances
The pictogram calls the attention on the forbiddance to transit under overhanging loads. FORBIDDANCE TO START THE MACHINERY WHEN THE HOOD IS OPEN Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 15: Obligations And Notices
Do NOT utilize this manual and the annexed documents to run operations on similar machinery, of the same brand or typology. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 16 Machine Directive 2006/42/CE and to the other applicable European Directives (2006/95/CE - 2004/108/CE, etc.). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 17: Use Of The Machinery
It is not allowed to use the machinery for other processes than those which are mentioned in the section above. ROTAIR S.P.A. declines any responsibility as related to injuries or accidents due to lack of compliance with the specific provisions for use.
Page 18: Residual Risk
Before disconnecting any hose, make sure there is no pressure inside. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 19: Levels And Qualifications Of The Personnel
The unit is shipped by Rotair attached to a support appropriate for its handling by means of fork-lift trucks; such wooden platform facilitates the anchorage to the floor of the transport vehicle and prevents the load from sliding.
Page 20 9) Never leave the maneuver area with an overhanging load 10) Do not stand or transit under the overhanging load. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 20/63 authorization by ROTAIR S.P.A.
Page 21: Safety Provisions Relevant To Towing (For Road-Certified Compressors Only)
On site or in a towing area, do not exceed the towing speed of 10 km/h (6 mph). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 22: Prescriptions For The Installation And Parking Of The Motor Compressor
The lever of the manual parking brake is illustrated hereinafter for the braked version only. Figure6.4-2 Lever of the manual park brake with release red push-button Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 23: Safety Provisions Concerning Maintenance
Rotair's customer service and must correspond to the technical standards defined by Rotair;...
Page 24: Machinery Components
Compression unit It is completely manufactured in the ROTAIR factory and consists of a central body (cylinder) inside which are fitted two screw rotors with asymmetric section, a male one with 5 lobes and female one with 6 lobes.
Page 25: Separator Tank
All the necessary instruments to control the unit are located on the control panel. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 25/63 authorization by ROTAIR S.P.A.
Page 26: Electrical Equipment Of The Machinery
8.2-1 Pilot lamps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 26/63 authorization by ROTAIR S.P.A.
Page 27  Pilot lamp operational on the series version  Option pilot lamp Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 27/63 authorization by ROTAIR S.P.A.
Page 28 Revision Figure 8.2-2 Diagram machine's electrical system D300T4F Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 28/63 authorization by ROTAIR S.P.A.
Page 29: Fuses
WARNING: When replacing the fuses, we recommend always utilizing the sale type as indicated in this table and to follow the procedure reported in section 13.4.3 of the manual. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 30: Lights (For Road-Certified Version)
6) Stop 7) Position light LH Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 30/63 authorization by ROTAIR S.P.A.
Page 31 ARROW LH Figure 8.4-3 Light wiring harness Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 31/63 authorization by ROTAIR S.P.A.
Page 32: Hydraulic And Pneumatic Sytems
When the oil temperature reaches 75C, the thermostatic valve (U closed completely and from then on all the oil in circulation goes through the radiator and is thereby cooled (M). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 33: Pneumatic System
WARNING: pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 33/63 authorization by ROTAIR S.P.A.
Page 34: Automatic Adjustment Of The Engine Rpm
 Avoid any sudden opening of the cocks: they cause excessive stress on the oil separator filter and serious damage to the same. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 35: Provisions For The Approptiate Utilization Of The Motor Compressor
Figure 10.1-1 Checking the oil level in the compressor * Only use Diesel fuel for topping up. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 35/63 authorization by ROTAIR S.P.A.
Page 36: Start-Up
At this point it is possible to start the engine-compressor by the push button (part 3 Figure 8.1-1). The starter motor is powered by the push-button which will start the diesel engine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 37 Figure 10.2-1 Location of the taps (top view) WARNING: Do not breathe the compressed air produced by this unit in output from the taps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 38: During The Work Cycle
2) Check that during the working phase there are no losses of fuel or lubricating oil inside the machine 3) Where possible place the machine away from the elements. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 39: Monitoring And Testing Of The Machine
7. If you want to reduce the idle speed of the engine, you must loosen the lock nut by an 18-mm wrench (Letter Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...
Page 40 12. Close the bonnet. Figure 11.1-2 Measurement speed rotating motor hub Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 40/63 authorization by ROTAIR S.P.A.
Page 41: Monitoring And Control Of The Air Pressure Of The Compressor
WARNING: Notice: if the gauge had a discontinuous, jerky, you will have to replace it. So, before making any calibration valve high or low pressure, make sure that the gauge is efficient and reliable. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 42: Monitoring And Control Of Air Pressure Minimum Compressor
11. Close the bonnet. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 42/63 authorization by ROTAIR S.P.A.
Page 43: Safety Device (Only Eu Version)
 Operate the power switch turning off and on the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 43/63 authorization by ROTAIR S.P.A.
Page 44: Verification Of The Safety Valve
In case of replacement, it is recommended to contact the service ROTAIR, quoting the serial number of the machine. The use of a safety valve is not original and does not comply, the ROTAIR exempt from any liability. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...
Page 45: Maintenance
OPERATING AND MAINTENANCE, which is prepared by the manufacturer of the engine and that is as supplied with the machine Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 46: Maintenance Program
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 46/63 authorization by ROTAIR S.P.A.
Page 47 The ROTAIR S.P.A. disclaims any responsibility for the failure to comply with maintenance requirements in the table above. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 47/63 authorization by ROTAIR S.P.A.
Page 48: Values Of Tightening Screws And Bolts
Tightening values for classes of coupling according to DIN 267 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 48/63 authorization by ROTAIR S.P.A.
Page 49: Maintenance
It must, however, be replaced every 500 hours of work. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 49/63 authorization by ROTAIR S.P.A.
Page 50: Control The Electrical Battery
If, despite top-up, the battery continues to discharge frequently, it must be replaced. CAUTION: Take special care when handling battery fluid. Potentially corrosive liquid. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 51: Fuse Replacement
21 W * The lamp position/stop double stranded vary its own light intensity depending on the use of the brake Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 51/63 authorization by ROTAIR S.P.A.
Page 52: Tyre Pressure Monitoring
The cap serves to keep clean and to protect the valve mechanism from dust and moisture. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 52/63 authorization by ROTAIR S.P.A.
Page 54: Checking And Cleaning Nozzle Oil Recovery
The draining of the tank must be performed at least 30 minutes after stopping the machine, to allow water to separate from the diesel fuel and to settle to the bottom of the tank. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 55: Replacing Diesel Pre-Filter And Filter
For this and for the replacement of the brake drum see the user's manual of the group-axle brake- repulsion, prepared by the manufacturer, attached to the documentation provided with the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 56: Control Of Locking Wheel Bolts
(9-12 months) whichever comes first before. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 56/63 authorization by ROTAIR S.P.A.
Page 57: Replacement Of Compressor Oil
The oil separator filter must never be washed with water. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 57/63 authorization by ROTAIR S.P.A.
Page 58: Replacement Of The Oil Separator Filter
Figure 13.4-7 Oil separator filter WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 58/63 authorization by ROTAIR S.P.A.
Page 59: Engine Control And Maintenance
SPARE PARTS In case of need to order a single component contact your authorized service center Rotair. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 59/63 authorization by ROTAIR S.P.A.
Page 60: Faults And Troubleshooting
If it turned out to be the probe placed on the compressor control the level of 'oil in the tank and Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 61 Defective exhaust cleaner. See Par. 13.4.15. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 61/63 authorization by ROTAIR S.P.A.
Page 62: Disposal, Elimination, Disposal Of The Machine
Once you reach the end of the mechanical life of the compressor, this has to be taken out of service so that it cannot be used for other purposes. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 63: Waste Management
(in each case the 'Users should refer to the regulations implementing that Directive in the country of installation and use of the machines). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 64 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization by ROTAIR S.P.A.
Page 66 PARTS LIST Motocompressor – D300T4F Chassis Tab. 01.0 PARTS LEGENDA: NAME CODE QUANTITY Skid version with subframe...
Page 68 PARTS LIST Motocompressor – D300T4F Skid Chassis Tab. 01.1 PARTS LEGENDA: NAME CODE QUANTITY Skid version chassis 038-10340020-S Silent Block 061-0065-S Chassis 038-10340-S Hex head screw M12x95 screw 132-205-S Flat washer d.13 015-034-S Elastic washers 139-060-S Hex head screw M12x40 screw...
Page 69 Detail B Detail C Skid version Detail A...
Page 70 PARTS LIST Motocompressor – D300T4F Clampings to the frame Tab. 01.2 PARTS LEGENDA: NAME CODE QUANTITY 038-10340-S Chassis 042-0851830-S Muffler 119-07450-S Muffler collector 055-0154-S Mudguards 015-029-S Washer d. 6.6x18x2 015-250-S Washer d.6 132-068-S Hex head screw M6x40 UNI 5739 128-006-S...
Page 71 D300T4F - Bumper and lights Kit Tab. 01.3 Lights electrical harness Detail A...
Page 72 PARTS LIST Motocompressor – D300T4F Bumper and lights Kit Tab. 01.3 PARTS LEGENDA: NAME CODE QUANTITY 240-07800048-S BUMPER AND LIGHTS KIT: It includes: Lights support 010-113400-S Bumper 032-11450-S USA Light 142-0850-S White reflector d.60 147-071-S Electrical harness 224-53900-S 132-066-S Hexagonal head Screw M6x30 UNI 5739 015-029-S Washer d.
Page 74 PARTS LIST Motocompressor – D300T4F Radiator - Fancover Tab. 02.1 PARTS LEGENDA: NAME CODE QUANTITY 011-09650-S Radiator 049-02080-S Radiator support 124-300-S Fan cover closing panel 132-063-S Hex head screw . M6x20 001-153600-S Fancover 239-016-S Fairlead 124-267522-S Right fan protection grid...
Page 76 PARTS LIST Motocompressor – D300T4F Radiator - Fancover Tab. 02.2 PARTS LEGENDA: NAME CODE QUANTITY 038-10340-S Chassis 208-3133-S Chassis reinforcement plate 099-009-S Oil filter 024-01152-F By-pass valve assembly Copper washer ( 1” ) 015-018-S 90° fitting M+M ( 1” ) 148-2987-S Double screw ( 1”...
Page 78 PARTS LIST Motocompressor – D300T4F Tab. 03 PARTS LEGENDA: D300T4F By-pass block - Expansion tank NAME CODE QUANTITY 201-018150-S Expansion tank 132-101-S Hex head screw . M8x20 UNI 5739 015-031-S Flat washer 8x24x2 UNI6593 015-251-S Schnorr washer d.8 010-34500-S Expansion tank support 089-009.5-S...
Page 80 PARTS LIST Motocompressor – D300T4F D300T4F – Separator tan Tab. 04 PARTS LEGENDA: NAME CODE QUANTITY 132-2435-S Hexagonal head screw M14x35x1,5 UNI 5739 015-036-S Washer Diam. 15 x 28 x 2,5 024-032.1-F Pressure regulation valve Copper washer ( ½” ) 015-012-S Fitting 90’...
Page 81 D300T4F - Engine Tab. 05 Left view Detail A Detail B...
Page 82 PARTS LIST Motocompressor – D300T4F D300T4F – Engine Tab. 05 PARTS LEGENDA: FROM SERIAL NO. C43112 NAME CODE QUANTITY 165-4280-S Engine 020-1010-S Fly-wheel housing 017-0438220-S Hoisting hook 009-318550-S Hoisting hook spacer 006-10811-S KTR Engine joint 039-112932-S R Engine support 083-14143-S...
Page 83 D300T4F - Engine Tab. 05.1 Left view Detail B Detail A Detail C...
Page 84 PARTS LIST Motocompressor – D300T4F D300T4F – Engine Tab. 05.1 PARTS LEGENDA: UP TO SERIAL NO. C43111 NAME CODE QUANTITY 165-4280-S Engine 020-10031-S Fly-wheel housing (Up to serial No. 017-0438015-S Left hoisting hook (Up to serial No. 017-0438215-S Right hoisting hook (Up to serial No.
Page 85 D300T4F - Tav. 05.2 Air end - Accelerator piston Up to Serial No.C42954...
Page 86 PARTS LIST Motocompressor – D300T4F D300T4F – Air end – Acc.Piston Tab. 05.2 PARTS LEGENDA: FROM SERIAL No. C43112 NAME CODE QUANTITY 024-03291596-F Air end assembly (From Serial No. C43112) 024-130-F Regulator assembly (Up to Serial No. C42954) 024-1302-F Regulator assembly (From Serial No. C42955)
Page 87 D300T4F - Tav. 05.2.1 Air end - Accelerator piston...
Page 88 PARTS LIST Motocompressor – D300T4F D300T4F – Air end – Acc.Piston Tab. 05.2.1 PARTS LEGENDA: UP TO SERIAL No. C43111 NAME CODE QUANTITY 024-0971-F Air end assembly 024-130-F Regulator assembly 006-10812-S KTR Compressor joint “L” air end support 039-1153-S 027-07754-S...
Page 89 Detail A Detail C Detail B Front Silent block (7 & 8)
Page 90 PARTS LIST Motocompressor – D300T4F – Clampings to the chassis Tab. 06 PARTS LEGENDA: D300T4F NAME CODE QUANTITY 174-040-S Battery 252-054-S Positive battery cable L=1270 252-041-S Negative battery cable L=600 038-10340-S Chassis 010-34504-S Intercooler pipe support 115-010-S Battery clamp 061-0243-S Silent block (Up to Serial No.C43143)
Page 91 D300T4F - Separator tank support Tab. 6.1 Old version New version...
Page 92 PARTS LIST Motocompressor – D300T4F Separator tank support Tab. 06.1 PARTS LEGENDA: POSITION DESCRIPTION PART No. QUANTITY Old version Separator tank clamping ring 214-045-S Silent block 061-013-S 135-040-S Hex nut M8 UNI 5587 015-251-S Schnorr washer d.8 015-030-S Flat washer 8,4x17x1,5 UNI 6592...
Page 93 Tab. 07 D300T4F - Air filters...
Page 94 PARTS LIST Motocompressor – D300T4F Tab. 07 Air filters LEGENDA: NAME CODE QUANTITY 024-130-F Regulator assembly 162-583-S Air filter cartridge 162-582-S Air filter cartridge 014-293-S Air filter container 111-10505-S Elbow 135-040-S Hex nut M8 UNI 5587 132-102-S Hex head screw M8x25 UNI 5739 Copper washer ( 1/8”...
Page 96 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Canopy Tab. 08 NAME CODE QUANTITY 209-003-S Handle 124-308805-S Rear removable panel with grid 036-158151-S Fixed canopy 036-159151-S Mobile canopy (Up to Serial No. C40499) 036-1591512-S Mobile canopy (From serial No. C40500)
Page 98 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Connections Tab. 09.1 NAME CODE QUANTITY Muffler 042-0851830-S 090-101805-S Flex pipe 149-140-S Pipe clamp d.50x70 149-135-S Pipe clamp d.40x60 097-0325-G Fiber glass braiding d.70 Muffler collector 119-07450-S 165-4280-S Engine Catalyst (supplied with engine) 023-077-S Seal for muffler d.40 th..5...
Page 100 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Connections Tab. 09.2 NAME CODE QUANTITY 011-09650-S Air-Oil radiator 089-1203-S Anti-oil pipe for fuel 15x8 149-007-S Pipe clamp 10x16 201-018150-S Expansion tank 149-1321-S Clamp cost.torque d.32-54 089-006-S Calorflex pipe d.38x48 165-4280-S Engine 089-009.5-S...
Page 101 Lower frame view Lower frame view...
Page 102 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Connections Tab. 09.3 NAME CODE QUANTITY 038-10340-S Chassis Copper washer ( ½” ) 015-012-S Double screw ( ½” foro 12.6 ) 187-045-S Pipe ½” 065-176.402-S 089-120-S Anti-oil pipe for fuel 15x8...
Page 104 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Connections Tab. 09.4 NAME CODE QUANTITY 063-109-S Exit valves clamping sleeve 024-61656-F Separator tank 024-01152-F By-pass valve assembly 024-0971-F Air end assembly Pipe (1 ¼”) 065-3019.59-S Pipe (1 ½”) 065-314.016-S 065-882.39-S Pipe (1”)
Page 106 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Pneumatic connections Tab. 09.5 NAME CODE QUANTITY 044-0040523-S Accelerator piston assembly Quick coupling 90° ( 1/8” ) for pipe d.8 148-572-S 206-020-S 15 Bar pressure gauge Straight quick coupling F ( 1/8” ) for pipe d.6 148-5765-S Straight coupling ( 1/8”...
Page 108 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Intercooler connections Tab. 09.6 NAME CODE QUANTITY 165-4280-S Engine 011-09650-S Air-Oil radiator 005-0955-S Protection belts grid Intercooler outlet pipe 064-170600-S Intercooler inlet pipe 064-170602-S 111-106720-S Silicone elbow 149-1321-S Pipe clamp 32x54 149-1360-S Pipe clamp d.45x67...
Page 110 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Strickers Tab. 10 NAME CODE QUANTITY 238-001-S Satiny air filter sticker 238-002-S Satiny oil filter sticker 238-003-S Oil level control sticker Warnings sticker 238-1240.2-S 238-0381-S Ultra-silent grey sticker 238-0213-S Rotair sticker “Caution Diesel Only”...
Page 112 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Soundproofing Tab. 11 NAME CODE QUANTITY 204-309221-S Mobile canopy sound-proof kit 204-309121-S Fixed canopy sound-proof kit 204-345508-S Chassis sound-proof kit 204-335432-S Air intake sound-proof kit...
Page 114 PARTS LIST Motocompressor – D300T4F PARTS LEGENDA: D300T4F – Control panel – Electrical harness Tab. 12 NAME CODE QUANTITY Electrical harness 224-4657-S Control panel 040-051600-S 269-408-S Electronic card 206-020-S 15 Bar pressure gauge 154-055-S Green button switch 154-076-S Vemer switch...
Page 116 PARTS LIST Motocompressor – D300T4F Tab.13 PARTS LEGENDA: Maintenance Kit NAME CODE QUANTITY Filter kit 500 Hrs Engine gasoil filter 191-0950-S Compressor oil filter 099-009-S Engine oil filter 099-1010-S 1’ engine air filter 162-0085-S 162-0084-S 2° engine air filter 162-582-S Compressor air filter 1°...
Page 117 SPEDIZIONE SONO MOTIVO DI DECADENZA DELLA GARANZIA. FOTOCOPIARE/TRATTENERE UNA COPIA A CURA DEL CLIENTE THE CARD SHALL BE DULY FILLED AND SENT TO ROTAIR SPA ; MISSING DATA OR THE NON COMPLIANCE WITH MAILING DUTY ENTAIL THE LOSS OF WARRANTY. COPY SHALL BE MADE AND KEPT AT THE CARE OF THE CUSTOMER LA FICHE DOIT ETRE COMPLETEMENT REMPLIE ET ENVOYEE A ROTAIR SPA ;...

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