Rotair D 800 T4F User And Maintenance Manual

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Motor compressor : D800T4F

USER'S AND MAINTENANCE MANUAL

Motor compressor

D 800 T4F

full or partial reproduction is forbidden under any form, on any support and by any means, without the written

authorization by ROTAIR S.P.A.

USER'S AND

MAINTENANCE

MANUAL

Date:

07/05/2020

Code

MAN D800T4F ENG

Revision

Page

1/56

Table of Contents

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Summary of Contents for Rotair D 800 T4F

Page 1: Motor Compressor D 800 T4F Revision
Motor compressor D 800 T4F Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 1/56 authorization by ROTAIR S.P.A.
Page 2 Portableservice@elgi.com Portablesales@elgi.com Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 2/56 authorization by ROTAIR S.P.A.
Page 3 Any lack of compliance with the above shall be pursued under the Law, in particular if the illicit action involves advantage for competing companies. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full Page...
Page 4: Table Of Contents
Safety provisions concerning maintenance ....................23 Machinery components ............................ 24 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full Page or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization 4/56 by ROTAIR S.P.A.
Page 5 12.4.10 Check break device ..........................49 12.4.11 Control of locking wheel bolts ........................ 50 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full Page or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization 5/56 by ROTAIR S.P.A.
Page 6 17.4 Features of the containers ..........................56 17.5 Registration requirements ..........................56 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full Page or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization 6/56 by ROTAIR S.P.A.
Page 7: General
A device introduced in a control circuit and used to control the operation of the system (e.g. position sensors, manual control switches, relays, electro-magnetic control valves). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full Page...
Page 8: Safety Interlock
Figure 1.2-1 Identification nameplate D800T4F Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full Page or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization 8/56 by ROTAIR S.P.A.
Page 9: Harmonized Technical Standards
4. The Member States shall take the appropriate measures to allow the social partners influencing - at national level - the development and control process of the harmonized standards. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 10: General Description Of The Machinery
This machinery has been designed to work at ambient temperature ranging from -10 C° (14°F) and +50°C (12°F). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 10/56 authorization by ROTAIR S.P.A.
Page 11: Technical Characteristics Of The Machinery
Engine oil tank capacity 4.8 gal Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 11/56 authorization by ROTAIR S.P.A.
Page 12: Technical Characteristics Of The Electric Battery
Altitude 1.500 m above sea level Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 12/56 authorization by ROTAIR S.P.A.
Page 13: Symbols And Warnings
WARNING OF THE PRESENCE OF PRESSURE VESSELS The pictogram calls the attention to the presence of pressure vessels. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 13/56 authorization by ROTAIR S.P.A.
Page 14: Forbiddances
The pictogram calls the attention on the forbiddance to transit under overhanging loads. FORBIDDANCE TO START THE MACHINERY WHEN THE HOOD IS OPEN Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 15: Obligations And Notices
Do NOT utilize this manual and the annexed documents to run operations on similar machinery, of the same brand or typology. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 16 Machine Directive 2006/42/CE and to the other applicable European Directives (2006/95/CE - 2004/108/CE, etc.). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 17: Use Of The Machinery
It is not allowed to use the machinery for other processes than those which are mentioned in the section above. ROTAIR S.P.A. declines any responsibility as related to injuries or accidents due to lack of compliance with the specific provisions for use.
Page 18: Residual Risk
Before disconnecting any hose, make sure there is no pressure inside. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 19: Levels And Qualifications Of The Personnel
The unit is shipped by Rotair attached to a support appropriate for its handling by means of fork-lift trucks; such wooden platform facilitates the anchorage to the floor of the transport vehicle and prevents the load from sliding.
Page 20: Safety Provisions Concerning Lifting
LOADS 9) Do not stand or walk under the overhanging load. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 20/56 authorization by ROTAIR S.P.A.
Page 21: Safety Provisions Relevant To Towing (For Road-Certified Compressors Only)
On site or in a towing area, do not exceed the towing speed of 10 km/h (6 mph). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 22: Prescriptions For The Installation And Parking Of The Motor Compressor
Only for the braked version is shown below the manual parking brake lever. Figure6.4-2 Lever of the manual park brake with release red push-button Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 23: Safety Provisions Concerning Maintenance
Rotair's customer service and must correspond to the technical standards defined by Rotair;...
Page 24: Machinery Components
Compression unit It is completely manufactured in the ROTAIR factory and consists of a central body (cylinder) inside which are fitted two screw rotors with asymmetric section, a male one with 5 lobes and female one with 6 lobes.
Page 25: Separator Tank
All the necessary instruments to control the unit are located on the control panel. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 25/56 authorization by ROTAIR S.P.A.
Page 26: Electrical Equipment Of The Machinery
3- Control board Figure 8.1-1 Control device Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 26/56 authorization by ROTAIR S.P.A.
Page 27: Fuses
1) Turn light 2) Position and stop light (stop detected by light intensity) Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 27/56 authorization by ROTAIR S.P.A.
Page 28 GREEN LH Figure 8.4-3 Light wiring harness Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 28/56 authorization by ROTAIR S.P.A.
Page 29: Oleopneumatic And Pneumatic System
(M). During the working cycle the oil is heated and when it reaches a temperature of 65C, the thermostatic valve Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 30: Pneumatic System
The solenoid valve (P), on stopping the machine, opens automatically, gently discharging all the Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 31: Automatic Adjustment Of The Engine Rpm
 Avoid any sudden opening of the cocks: they cause excessive stress on the oil separator filter and serious damage to the same. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 32: Provisions For The Appropriate Utilization Of The Motor Compressor
Exclusively utilize the types of oil recommended in this user's and maintenance manual. Figure 10.1-1 Checking the oil level in the compressor Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 33 - must be made by means of a blend of water and anti-freeze liquid, in the percentage indicated on the container of the latter. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 34: Start-Up
Figure 10.2-1 Location of the taps WARNING: Do not breathe the compressed air produced by this unit in output from the taps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 35: During The Work Cycle
2) Check that during the working phase there are no losses of fuel or lubricating oil inside the machine 3) Where possible place the machine away from the elements. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 36: Monitoring And Testing Of The Machine
4. Open the bonnet with the compressor in motion; 5. Unscrew with wrench 22 mm in, the nut (Letter A in Figure 11.2 1); Air filter area: Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 37 WARNING: Notice: if the gauge had a discontinuous, jerky, you will have to replace it. So, before making any calibration valve high or low pressure, make sure that the gauge is efficient and reliable. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 38: Monitoring And Control Of Air Pressure Minimum Compressor
10. Close the bonnet. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 38/56 authorization by ROTAIR S.P.A.
Page 39: Verification Of The Safety Valve
In case of replacement, it is recommended to contact the service ROTAIR, quoting the serial number of the machine. The use of a safety valve is not original and does not comply, the ROTAIR exempt from any liability. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...
Page 40: Maintenance
OPERATING AND MAINTENANCE, which is prepared by the manufacturer of the engine and that is as supplied with the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 41: Maintenance Program
Check-up by the service "authorized Rotair". Every 3000 hours Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 41/56 authorization by ROTAIR S.P.A.
Page 42 The ROTAIR S.P.A. disclaims any responsibility for the failure to comply with maintenance requirements in the table above. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 42/56 authorization by ROTAIR S.P.A.
Page 43: Values Of Tightening Screws And Bolts
Tightening values for classes of coupling according to DIN 267 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 43/56 authorization by ROTAIR S.P.A.
Page 44: Maintenance
To replace the engine air filter see the user's manual of the engine, prepared by the manufacturer, attached to the documentation provided with the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 45: Control The Electrical Battery
If, despite top-up, the battery continues to discharge frequently, it must be replaced. CAUTION: Take special care when handling battery fluid. Potentially corrosive liquid. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 46: Fuso Replacement
21 W * The lamp position/stop double stranded vary its own light intensity depending on the use of the brake Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 46/56 authorization by ROTAIR S.P.A.
Page 48: Checking And Cleaning Nozzle Oil Recovery
Remember that the residual fuel should not be totally discarded in the environment. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 49: Replacing Diesel Pre-Filter
For this and for the replacement of the brake drum see the user's manual of the group-axle brake- repulsion, prepared by the manufacturer, attached to the documentation provided with the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 50: Control Of Locking Wheel Bolts
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 50/56 authorization by ROTAIR S.P.A.
Page 51: Replacement Of Compressor Oil
The oil separator filter must never be washed with water. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 51/56 authorization by ROTAIR S.P.A.
Page 52: Istructions For Replacement Of The Oil Separator Element
13 SPARE PARTS In case of need to order a single component contact your authorized service center Rotair. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 52/56 authorization by ROTAIR S.P.A.
Page 53: Faults And Troubleshooting
If that proves to be positioned on the oil separator tank, check the oil separator filter following the Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 53/56 authorization by ROTAIR S.P.A.
Page 54 Defective exhaust cleaner. See Par. 13.4.15. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 54/56 authorization by ROTAIR S.P.A.
Page 55: Disposal, Elimination, Disposal Of The Machine
Once you reach the end of the mechanical life of the compressor, this has to be taken out of service so that it cannot be used for other purposes. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 56: Waste Management
(in each case the 'Users should refer to the regulations implementing that Directive in the country of installation and use of the machines). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 57: Parts List
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization by ROTAIR S.P.A.
Page 58 This page has been intentionally left blank...
Page 59 D800T4F - Dimensions Tab. 01.0 1 1 1 0 3 6 0 7 1 7 0 0 1 3 6 1 9 6 0 4 1 0 7 1 3 6 4 1 0 7 1 2 4 3 7 6 0 feet/inches...
Page 60 Tab. 01.1 D 800 T4F - Chassis Detail A Detail F Detail D Detail G Detail E Detail B...
Page 61 PARTS LIST Motocompressor – D800T4F Chassis version Tab. 01.1 PARTS LEGENDA: NAME CODE QUANTITY 142-0050-S USA Light 015-032-S Flat washer 10,2x21x2 015-252-S Schnorr washer d.10 124-249734-S Front closing panel 055-03101-S Right mudguard 055-03121-S Left mudguard 038-12110-S Chassis 038-12201-S Chassis - radiator holding frame 208-3095-S Chassis plate 032-118550-S...
Page 62 Tab. 02 D 800 T4F - Fan cover - Radiator Detail A Detail D Detail B Detail C Detail E Detail F...
Page 63 PARTS LIST Motocompressor – D800T4F Fan cover - Radiator Tab. 02 PARTS LEGENDA: QUANTITY/ NAME CODE LENGTH 124-24965-S Chassis lower closing panel 118-09700-S Radiator bulkhead 201-0177-S Expansion vessel tank Air – water – oil radiator 011-03282-S 214-0196-S Pipe clamping ring 001-02385-S Fan cover 124-28455-S...
Page 64 Detail B Detail D Detail C Detail A...
Page 65 PARTS LIST Motocompressor – D800T4F Fuel tank Tab. 03 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Gasoil tank 201-04286-S Gasoil tank plug 193-016-S Float 192-011-S Chassis 038-12110-S Gasoil tank clamping blade 120-21978-S 015-028-S Flat washer 4,3x12x1,5 133-044-S Hex socket head cap screw M4x16 UNI 5931 015-047-S Flat washer d.
Page 66 D 800 T4F - Separator tank Tab. 04.1 ASME >10bar safety valve version only...
Page 67 PARTS LIST Motocompressor – D800T4F Separator tank 150lt Tab. 04.1 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Separator filter 157-202-S ASME separator tank 037-0585-S Short radius bend (1” ½ ) 111-061-S Double screw (1” ½) 187-0906-S Plug with oil level rod 106-0104-S Copper washer (1”...
Page 68 Detail A...
Page 69 PARTS LIST Motocompressor – D800T4F Separator tank 150lt Tab. 04.2 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY 90° fitting (1/4”) for pipe d. 8 148-110-S Screw with built-in hexagon (1/8”) 218-001-S 90° quick coupling (1/4”) for pipe d. 8 148-573.5-S Solenoid valve (1/4”) 160-0852-S Copper washer (1/4”)
Page 70 Tab. 05 D 800 T4F - Engine Detail A Detail B Detail C Detail E Detail D...
Page 71 PARTS LIST Motocompressor – D800T4F Engine Tab. 05 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY 083-19306-S 028-012152-S Fan support 165-0050-S Engine 039-1322-S Engine right support 061-0530-S Silent-block 015-048-S Plane washer d. 16x35x3 039-1323-S Engine left support 139-080-S Elastic washers d.16 132-295-S Hex head screw M16x45 006-10820-S...
Page 73 PARTS LIST Motocompressor – D800T4F Air end Tab. 06 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Silent-block 061-0532-S 039-1309-S Engine support L-swinging 027-0647-S Compressor support Flex clamping flange 004-10680-S 103-0125-S Compressor thermo contact 125° Air end 024-0329352-S 133-333-S Hex socket head cap screw M 16x 40 139-080-S Elastic washers d.
Page 74 Regulator valve assembly...
Page 75 PARTS LIST Motocompressor – D800T4F Intake valve Tab. 07 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Intake valve assembly 024-1365-S 033-0155-S Regulator plate valve 023-2935-S 043-0125-S Spring 048-0105-S Regulator piston 199-141-S Regulator piston ring 133-205-S Hex socket head cap screw M10x140 UNI 5931 015-005-S Copper washer (1/8”) 004-204-S...
Page 76 Tab. 07.1 D 800 T4F Regulator intake valve Regulator with intake valve...
Page 77 PARTS LIST Motocompressor – D800T4F Regulator flapper valve Tab. 07.1 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Regulator flapper valve 024-136651-S 004-2050-S Throttle regulator closing flange 282-0013-S Flange rotation rear shaft 053-08155-S Throttle regulator Flange rotation front shaft 282-00121-S 024-1365-F Regulator intake valve assembly 010-3087701-S Throttle regulator support...
Page 78 Pressure switch Intake Valve...
Page 79 PARTS LIST Motocompressor – D800T4F Intake valve – Pressure switch Tab. 07.2 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Pressure Switch Copper washer ( ¼” ) 015-007-S 4-ways block body ( ¼” ) 053-2950-S T Fitting M+F+F (1/4”) 148-1942-S 152-016-S Ball valve connection F+F (1/4”) Plug (1/4”) 106-086-S...
Page 80 Tab. 08 D 800 T4F - Engine - Air end position Detail B Detail A...
Page 81 PARTS LIST Motocompressor – D800T4F Engine – Air-end position Tab. 08 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Membrane fairlead 239-036-S Double screw (2”) 187-105-S Copper washer (2”) 015-019.2-S Ball valve (2”) 152-070-S Bayonet fitting 148-651-S Ball valve (3/4”) 152-030-S Exit valves coupling 063-1168-S Oil filter sticker...
Page 82 Tab. 09 D 800 T4F - Air filter cartridges Detail A Detail B...
Page 83 PARTS LIST Motocompressor – D800T4F Tab. 09 Air filter cartridges PARTS LEGENDA: QUANTITY / POSITION DESCRIPTION PART NO. LENGTH 024-1365-F Regulator assembly 149-1693-S Clamp 111-1045-S Rubber bend for air filter 010-309500-S Compressor air filter support 089-05202-S 5 in Pipe d. 130 162-5623-S 2°...
Page 84 Tab. 10.1 D 800 T4F- Canopy Detail F Detail E Detail B...
Page 85 PARTS LIST Motocompressor – D800T4F Tab. 10.1 Canopy PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Central canopy 036-19853-S 132-103-S Hex head screw M8x30 Rubber plate 177-201-S Rubber holding plate 208-004-S 243-009-S Large head screw M6x16 146-094-S Hexagon socket countersunk head 6x25 UNI 5933 Door clamp 197-015-S Hinge 50x50...
Page 86 Tab. 10.2 D 800 T4F - Canopy Detail A Detail B Detail C...
Page 87 PARTS LIST Motocompressor – D800T4F Tab. 10.2 Canopy PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Door 1 110-0168024-S Doors clamping blade 120-323825-S Door clamping 197-015-S Handle 209-0225-S Door 2 110-0168044-S 146-094-S Hexagon socket countersunk head 6x25 UNI 5933 Hinge 50x76 007-0343-S 132-063-S Hex head screw .
Page 88 Tab. 11 D 800 T4F - Air intake Detail A Detail B...
Page 89 PARTS LIST Motocompressor – D800T4F Tab. 11 Air intake PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY 022-049830-S Front air intake 124-24971100-S Soundproofing air intake panel 1 015-031-S Washer diam.8x24x2 UNI6599 243-009-S Large head screw M6x16 132-101-S Hex head screw M8x20 UNI 5739 Schnorr washer d.8 015-251-S...
Page 90 Detail C Detail B Detail A...
Page 91 PARTS LIST Motocompressor – D800T4F Tab. 12 Separator tank position PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Separator tank clamping ring 214-04581-S Separator tank support blade 120-219351-S Separator tank clamping blade 120-21936-S 135-050-S Nut M10 015-252-S Schnorr washer d.10 015-032-S Flat washer 10,2x21x2 132-143-S Hexagonal head screw M10x30 UNI 5739...
Page 92 Detail A...
Page 93 PARTS LIST Motocompressor – D800T4F Tab. 12.1 Separator tank position PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Self -locking nut (M12) 137-060-S Hook 017-05603-S Screw T.C.E.I M12x30 133-233-S Self -locking nut (M27) 137-130-S Plane washer d. 28x56x3.5 015-045-S Distributor hook 017-05605-S Upper hosting hook 017-05604-S...
Page 94 D 800 T4F - Connections Tab. 13.1...
Page 95 PARTS LIST Motocompressor – D800T4F Tab. 13.1 Connections PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Engine 165-0050-S Exhaust pipe 090-101208-S Hose 064-200620-S Clamping ring 1 214-04680-S Clamping ring 2 214-04682-S Sensor control units support 010-309512-S SCR cables support 010-309511-S ATS vertical support 010-309508-S SCR support 1 010-309510-S...
Page 96 Tab. 13.1.1 D 800 T4F - Clampings (Exhaust system) Detail D Detail C Detail F Detail G Detail E Detail B Detail A...
Page 97 PARTS LIST Motocompressor – D800T4F Tab. 13.1.1 Clampings (Exhaust system) PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY 149-236-S Clamp 015-030-S Flat washer 8,4x17x1,5 UNI 6592 015-251-S Schnorr washer d.8 132-101-S Hex head screw . M8x20 UNI 5739 132-145-S Hex head screw M.10x40 015-252-S Schnorr washer d.10 015-032-S...
Page 98 D 800 T4F - Radiator connections Tab. 13.2 Detail A Detail B Detail C 10.1...
Page 99 PARTS LIST Motocompressor – D800T4F Tab. 13.2 Radiator connections PARTS LEGENDA: QUANTITY / POSITION DESCRIPTION PART NO. LENGTH 87 in Pipe d. 15x8 089-1203-S 47.50 in 63 in Pipe clamp d. 10x16 149-0052-S Clamp 31-34 149-305-S 17.50 in Pipe d. 35x34 089-009.5-S 75 in Joint M (3/4”) for pipe d.
Page 100 Tab. 13.3 D 800 T4F - Oil connections...
Page 101 PARTS LIST Motocompressor – D800T4F Oil connections Tab. 13.3 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Copper washer ( 1 ½” ) 015-205-S Double screw (1” ½) 187-090-S 099-009-S Oil filter 024-02151-F By-pass valve assembly 90° fitting (1” ½) 148-2988-S 015-016-S Copper washer Double screw (1”...
Page 102 Tab. 13.3.1 D 800 T4F - Oil/Air connections...
Page 103 PARTS LIST Motocompressor – D800T4F Oil connections Tab. 13.3.1 PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY 004-10670-S Flange 023-09750-S Paper seal for flanged pipe Equat. Pipe 1 “2 ½ 065-499.7107-S 132-296-S Hexagonal head screw M16x50 015-048-S Plane washer d. 16x35x3 135-080-S 023-304-S OR seal...
Page 104 Tab. 13.4 D 800 T4F - Connections Detail A...
Page 105 PARTS LIST Motocompressor – D800T4F Tab. 13.4 Connections PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Elbow fitting (¼”) for pipe d. 8x6 148-143-S Copper washer ( 1/2” ) 015-013-S Reduction (1/2” – ¼”) 190-001-S Pipe (1/2”) 065-333.350-S 148-3600-S Straight fitting 1/4M con.-1/4F cil. 149-007-S Pipe clamp 10x16 089-1203-S...
Page 106 Tab. 13.5 D800T4F - Connections...
Page 107: Connections Tab
PARTS LIST Motocompressor – D800T4F Tab. 13.5 Connections PARTS LEGENDA: QUANTITY / POSITION DESCRIPTION PART NO. LENGTH 53.50 in 37 in 45 in Rilsan pipe blue d. 8x6 089-0705-S 51 in 38.50 in 81 in Rilsan pipe blue d. 6x4 089-0605-S 71 in Polyamide pipe d.
Page 109 PARTS LIST Motocompressor – D800T4F Tab. 14 Stickers PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY “D 800 T4F” sticker 238-325892.1-S ROTAIR sticker 238-0213.2-S Warnings sticker 238-1240.2-S “Caution diesel only” sticker 238-097600-S “Designed in the U.S.A.” sticker 238-35830-S...
Page 110 Tab. 15 D 800 T4F - Soundproofing...
Page 111 PARTS LIST Motocompressor – D800T4F Tab. 15 Soundproofing PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY 204-34705-S Doors sound proofing kit Rear canopy sound proofing kit 204-34712-S Upper roof sound proofing kit 204-34722-S Front canopy sound proofing kit 204-34732-S Air intake sound proofing kit 204-347430-S...
Page 112 Tab. 16 D 800 T4F Electrical components Control panel assembly: 024-58175-S Electrical harness...
Page 113 PARTS LIST Motocompressor – D800T4F Tab. 16 Electrical components PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Control panel assembly 024-58175-S Electronic control board 269-423720-S Control panel 040-037751-S Two positions selector 249-022-S Pressure gauge 206-010-S Contact 127-375-S Contact holder 127-376-S Electrical harness 224-09255-S...
Page 114 Tab. 16.1 D 800 T4F - Control panel door Detail A...
Page 115 PARTS LIST Motocompressor – D800T4F Tab. 16.1 Control panel door PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Control panel assembly 024-58175-S Plexiglass 057-02152-S Control panel door 110-016810-S 007-032-S Hinge 243-009-S Large head screw M6x16 120-219855-S Support blade 185-016-S Knob M6x10 243-088-S Large head screw 4x10...
Page 116 D900C - D800 T4F Tab. 17.0 Separator filter Compressor air filter Engine oil filter Compressor oil filter Engine air filter Engine fuel filters...
Page 117 PARTS LIST Motocompressor – D800T4F Tab. 17 Filters Kit PARTS LEGENDA: POSITION DESCRIPTION PART NO. QUANTITY Filters kit 500 Hrs 162-5622-S Compressor air filter 1° 162-5623-S Compressor air filter 2° Compressor oil filter 099-009-S Engine oil filter 099-0520-S 162-5620-S 1°stage engine air filter 162-5621-S 2°stage engine air filter Fuel Pre-filter...
Page 118 D800T4F - Aftercooler Kit - Radiator Tab. 18.0...
Page 119 PARTS LIST Motocompressor – D800T4F LEGENDA: Aftercooled Kit – Radiator Tab. 18.0 POSITION DESCRIPTION PART NO. QUANTITY OR seal 023-304-S Paper seal . 023-097502-S Radiator Air-Air 011-10851-S Flanged pipe 090-1020-S Short radius elbow (2”) 111-065-S Pipe clamping blade 120-21982-S Radiator-separator pipe 064-200360-S Min pressure valve assembly 024-01050-F...
Page 120 D 800 T4F - Aftercooler Kit Condensate separator Tab. 18.1...
Page 121 PARTS LIST Motocompressor – D800T4F LEGENDA: Refrigerated Kit – Condensate separator Tab. 18.1 POSITION DESCRIPTION PART NO. QUANTITY Air hose support 010-24623-S Condensate separator support 010-3087603-S Exit valves coupling 063-11685-S Bonded washer 2” 015-206-S Kristall pipe d. int. 16 089-102-S Straight coupling 2”...
Page 122 D 800 T4F - Refrigerated air intake Tab. 18.2 Detail B Detail A...
Page 123 PARTS LIST Motocompressor – D800T4F Tab. 18.2 PARTS LEGENDA: Refrigerated air intake POSITION DESCRIPTION PART NO. QUANTITY 124-2497121-S Upper air intake panel 124-2497101-S Air intake panel 124-2497105-S Air intake panel 022-04981-S Lower air intake 132-101-S Hex head screw . M8x20 UNI 5739 015-251-S Schnorr washer d.8 015-031-S...
Page 124: Scheda Di Garanzia
SPEDIZIONE SONO MOTIVO DI DECADENZA DELLA GARANZIA. FOTOCOPIARE/TRATTENERE UNA COPIA A CURA DEL CLIENTE THE CARD SHALL BE DULY FILLED AND SENT TO ROTAIR SPA ; MISSING DATA OR THE NON COMPLIANCE WITH MAILING DUTY ENTAIL THE LOSS OF WARRANTY. COPY SHALL BE MADE AND KEPT AT THE CARE OF THE CUSTOMER LA FICHE DOIT ETRE COMPLETEMENT REMPLIE ET ENVOYEE A ROTAIR SPA ;...

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