Rotair D90KA User And Maintenance Manual

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Motor compressor: D90KA

USER'S AND MAINTENANCE MANUAL

Motor compressor

full or partial reproduction is forbidden under any form, on any support and by any means, without the written

authorization by ROTAIR S.P.A.

USER'S AND

MAINTENANCE

MANUAL

D90KA

Date:

02/12/2019

Code

MAN D90KA ENG

Revision

Page

1/66

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Page 1 Motor compressor D90KA Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 1/66 authorization by ROTAIR S.P.A.
Page 2 FOREWORD Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 2/66 authorization by ROTAIR S.P.A.
Page 3 Any lack of compliance with the above shall be pursued under the Law, in particular if the illicit action involves advantage for competing companies. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 4: Table Of Contents
Prescriptions for the installation and parking of the motor compressor ............22 Safety provisions concerning maintenance ....................23 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 4/66 authorization by ROTAIR S.P.A.
Page 5 13.4 Maintenance ..............................51 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 5/66 authorization by ROTAIR S.P.A.
Page 6 18.5 Registration requirements ........................... 66 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 6/66 authorization by ROTAIR S.P.A.
Page 7: General
A constituent part of the electrical/pneumatic equipment, usually specified by its function, but used in various applications. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 7/66 authorization by ROTAIR S.P.A.
Page 8: Control Device
Figure 1.2-1 Nameplate of motor compressor D90KA Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 8/66 authorization by ROTAIR S.P.A.
Page 9: Harmonized Technical Standards
4. The Member States shall take the appropriate measures to allow the social partners influencing - at national level - the development and control process of the harmonized standards. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 10: General Description Of The Machinery
This machinery has been designed to work at ambient temperature ranging from -10°C [14°F] and +40° C [105°F]. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 10/66 authorization by ROTAIR S.P.A.
Page 11: Technical Characteristics Of The Machinery
2.64 gal (*) We recommend Q8 SCHUBERT 46. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 11/66 authorization by ROTAIR S.P.A.
Page 12: Technical Characteristics Of The Engine
Altitude 3.280 feet above sea level Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 12/66 authorization by ROTAIR S.P.A.
Page 13: Symbols And Warnings
WARNING OF THE PRESENCE OF PRESSURE VESSELS The pictogram calls the attention to the presence of pressure vessels. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 13/66 authorization by ROTAIR S.P.A.
Page 14: Forbiddances
The pictogram calls the attention on the forbiddance to transit under overhanging loads. FORBIDDANCE TO START THE MACHINERY WHEN THE HOOD IS OPEN Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 15: Obligations And Notices
Do NOT utilize this manual and the annexed documents to run operations on similar machinery, of the same brand or typology. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 16 Machine Directive 2006/42/CE and to the other applicable European Directives (2006/95/CE - 2004/108/CE, etc.). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 17: Use Of The Machinery
ROTAIR S.P.A. declines any responsibility as related to injuries or accidents due to lack of compliance with the specific provisions for use. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 18: Residual Risk
Before disconnecting any hose, make sure there is no pressure inside. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 19: Levels And Qualifications Of The Personnel
The motor compressor shall have to be attached as appropriate to the floor of the means of transport in order to prevent and unbalancing of the load during transport. The unit is shipped by Rotair attached to a support appropriate for its handling by means of fork-lift trucks; such wooden platform facilitates the anchorage to the floor of the transport vehicle and prevents the load from sliding.
Page 20: Safety Provisions Concerning Lifting
9) Never leave the maneuver area with an overhanging load 10) Do not stand or transit under the overhanging load. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 20/66 authorization by ROTAIR S.P.A.
Page 21: Safety Provisions Relevant To Towing (For Road-Certified Compressors Only)
On site or in a towing area, do not exceed the towing speed of 10 km/h. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 22: Prescriptions For The Installation And Parking Of The Motor Compressor
The lever of the manual parking brake is illustrated hereinafter for the braked version only. Figure6.4-2 Lever of the manual park brake with release red push-button Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 23: Safety Provisions Concerning Maintenance
Rotair's customer service and must correspond to the technical standards defined by Rotair;...
Page 24: Safety Provisions Concerning Toolbox
Make sure you have properly aired the toolbox before storing any object. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 24/66 authorization by ROTAIR S.P.A.
Page 25: Machinery Components
Compression unit This unit is fully manufactured in the ROTAIR plants and it consists of a centre body (cylinder) which host inside two asymmetric profile screw rotors: a 5-lobe male one and a 6-lobe female one.
Page 26: Separator Tank
The control panel contains all the tools required for the control of the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 27: Electrical Equipment Of The Machinery
4) START/WORK start-up key switch. Figure 8.1-1 Instrument panel and control devices Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 27/66 authorization by ROTAIR S.P.A.
Page 28: Operator's Panel Pilot Lamps
8.2-1 Pilot lamps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 28/66 authorization by ROTAIR S.P.A.
Page 29  Pilot lamp operational on the series version  Option pilot lamp Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 29/66 authorization by ROTAIR S.P.A.
Page 30 SOLENOIS TIMER DIODES Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 30/66 authorization by ROTAIR S.P.A.
Page 31: Fuses
WARNING: When replacing the fuses, we recommend always utilizing the sale type as indicated in this table and to follow the procedure reported in section 13.4.3 of the manual. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 32: Lights (For Road-Certified Version)
7) Position light LH WARNING: To replace the lamps, refer to the Maintenance chapter. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 32/66 authorization by ROTAIR S.P.A.
Page 33 Revision Figure 8.4-3 Light wiring harness Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 33/66 authorization by ROTAIR S.P.A.
Page 34: Hydraulic And Pneumatic Sytems
(13), and from there to the cooling radiator (9). The cooled filtered oil then reaches the compressor (3) and - by means of appropriate inner piping - is Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 35: Pneumatic System
WARNING: pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 35/66 authorization by ROTAIR S.P.A.
Page 36: Automatic Adjustment Of The Engine Rpm
 Avoid sudden openings of the taps: they generate strong stress to the separator filter, with subsequent severe damage to the filter itself. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 37: Provisions For The Approptiate Utilization Of The Motor Compressor
Figure 10.1-1 Checking the oil level in the compressor * Only use Diesel fuel for topping up. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 37/66 authorization by ROTAIR S.P.A.
Page 38: Start-Up
WARNING: Release the key at the first signs that the diesel engine is starting. Do not run any lengthened starts, above 10 seconds. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 39 Figure 10.2-2 End of the pneumatic connection of the tap with safety plug WARNING: Do not breathe the compressed air produced by this unit in output from the taps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 40: During The Work Cycle
2) Check that during the working phase there are no losses of fuel or lubricating oil inside the machine 3) Where possible place the machine away from the elements. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 41: Monitoring And Testing Of The Machine
6. If you want to increase the idle speed of the engine, you must tighten the lock nut by an 18-mm wrench Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...
Page 42 12. Close the bonnet. Figure 11.1-2 Measurement speed rotating motor hub Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 42/66 authorization by ROTAIR S.P.A.
Page 43: Monitoring And Control Of The Air Pressure Of The Compressor
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 43/66 authorization by ROTAIR S.P.A.
Page 44: Monitoring And Control Of Air Pressure Minimum Compressor
10. Close the bonnet. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 44/66 authorization by ROTAIR S.P.A.
Page 45: Safety Device
 Operate the power switch turning off and on the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 45/66 authorization by ROTAIR S.P.A.
Page 46: Verification Of The Safety Valve
In case of replacement, it is recommended to contact the service ROTAIR, quoting the serial number of the machine. The use of a safety valve is not original and does not comply, the ROTAIR exempt from any liability. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its...
Page 47: Maintenance
OPERATING AND MAINTENANCE, which is prepared by the manufacturer of the engine and that is as supplied with the machine Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 48: Maintenance Program
Control of the efficiency of the braking system Three months Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 48/66 authorization by ROTAIR S.P.A.
Page 49 The ROTAIR S.P.A. disclaims any responsibility for the failure to comply with maintenance requirements in the table above. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 49/66 authorization by ROTAIR S.P.A.
Page 50: Values Of Tightening Screws And Bolts
Tightening values for classes of coupling according to DIN 267 Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 50/66 authorization by ROTAIR S.P.A.
Page 51: Maintenance
The filter cartridge must never be washed with water or other substances; It must, however, be replaced every 500 hours of work. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 52: Control The Electrical Battery
If, despite top-up, the battery continues to discharge frequently, it must be replaced. CAUTION: Take special care when handling battery fluid. Potentially corrosive liquid. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 53: Fuso Replacement
21 W * The lamp position/stop double stranded vary its own light intensity depending on the use of the brake Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 53/66 authorization by ROTAIR S.P.A.
Page 54: Tyre Pressure Monitoring
The cap serves to keep clean and to protect the valve mechanism from dust and moisture. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 54/66 authorization by ROTAIR S.P.A.
Page 56: Checking And Cleaning Nozzle Oil Recovery
The draining of the tank must be performed at least 30 minutes after stopping the machine, to allow water to separate from the diesel fuel and to settle to the bottom of the tank. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 57: Replacing Diesel Pre-Filter
For this and for the replacement of the brake drum see the user's manual of the group-axle brake- repulsion, prepared by the manufacturer, attached to the documentation provided with the machine. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 58: Control Of Locking Wheel Bolts
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 58/66 authorization by ROTAIR S.P.A.
Page 59: Replacement Of Compressor Oil
The oil separator filter must never be washed with water. WARNING: Pressure vessel Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 59/66 authorization by ROTAIR S.P.A.
Page 60: Replacement Of The Oil Separator Filter
As for the controls of the engine and replacing diesel filter, timing belt, motor oil, and other specific controls refer to the owner's manual of the engine manufacturer attached to this documentation. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 61: Control, Tension And Replacement Of Transmission Belts
The straps too tight deteriorate with the consequent rupture of the same. Figure 13.4-8 Tensioning straps Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 61/66 authorization by ROTAIR S.P.A.
Page 62: Spare Parts
SPARE PARTS In case of need to order a single component contact your authorized service center Rotair. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 62/66 authorization by ROTAIR S.P.A.
Page 63: Faults And Troubleshooting
For water-cooled engines, check the coolant level. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 63/66 authorization by ROTAIR S.P.A.
Page 64 Defective exhaust cleaner. See Par. 13.4.15. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page full or partial reproduction is forbidden under any form, on any support and by any means, without the written 64/66 authorization by ROTAIR S.P.A.
Page 65: Disposal, Elimination, Disposal Of The Machine
Once you reach the end of the mechanical life of the compressor, this has to be taken out of service so that it cannot be used for other purposes. Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 66: Waste Management
(in each case the 'Users should refer to the regulations implementing that Directive in the country of installation and use of the machines). Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its Page...
Page 67: Parts List
Copyright © 2014, ROTAIR S.P.A. - All rights reserved This manual is intellectual property of ROTAIR S.P.A. Its full or partial reproduction is forbidden under any form, on any support and by any means, without the written authorization by ROTAIR S.P.A.
Page 70 This page has been intentionally left blank...
Page 71 PARTS LIST Motocompressor – D90KA Dimensions Tab. 01.0 / Tab.1.0.1 PARTS LEGENDA: NAME CODE QUANTITY Standard version Skid version...
Page 73 PARTS LIST Motocompressor – D90 KA Chassis Tab. 01.1 PARTS LEGENDA: DESCRIPTION CODE No. QUANTITY Chassis 038-0910-S Mudguards 055-0154-S Fixed left hinge 007-023-S Fixed right hinge 007-022-S Washer 015-008-S Silent block 061-900-S White reflector d.60 147-071-S Rubber buffer 197-004-S Bumper spacer 009-31300-S Rear light USA 142-0050-S...
Page 75 PARTS LIST Motocompressor – D90 KA Tab. 01.2 Chassis PARTS LEGENDA: DESCRIPTION CODE No. QUANTITY Hex head screw M12 132-206-S Axle 026-05400-S Drawbar USA 046-03105-S Upper axle clamping section 120-384500-S Lower axle clamping section 120-39648121-S Axle stiffening plate 208-301600-S Plane washer diam.13 015-034-S Tyre 054-182-S...
Page 77 PARTS LIST Motocompressor – D90 KA Skid Subframe Tab. 01.3 PARTS LEGENDA: DESCRIPTION CODE No. QUANTITY Skid subframe 038-0910020-S Chassis 038-0910-S Muffler 042-06660-S Pipe clamp d.45x8 149-054-S Muffler extension for skid version 119-04950-S 061-006-S Silent Block 132-194-S Hex head screwM12x40 139-060-S Elastic washer 015-034-S...
Page 79 PARTS LIST Motocompressor – D90 KA PARTS LEGENDA: Fan cover – Radiator Tab. 02.0 NAME CODE QUANTITY Water-oil radiator 011-09141-S Radiator support 049-11021-S Panel on the fan cover 124-29604-S Fan cover 001-16061-S Right side fan protection grid panel 124-297912-S Left side fan protection grid panel 124-297910-S Upper fan protection grid panel 124-297914-S...
Page 80 Detail B Detail A...
Page 81 PARTS LIST Motocompressor – D90 KA Toolbox Tab. 02.1 PARTS LEGENDA: NAME CODE QUANTITY 049-11021-S Radiator support 132-101-S Hex head screw M8x20 UNI 5739 015-251-S Schnorr washer d.8 015-031-S Flat washer 8x24x2 UNI6593 009-087.5-S Spacer 193-016-S Fuel tank plug 201-04010-S Fuel tank 177-185-S Fuel tank rubber plate...
Page 83 PARTS LIST Motocompressor – D90 KA Tab. 03 PARTS LEGENDA: Separator tank NAME CODE QUANTITY Separator tank (2.7 gal – 10 lt) 037-00101-S Oil sleeve 063-1205-S Oil level rod plug 106-01060-S Conical 90’ M+M adapter coupling ( ¾” ) 148-287.35-S Double screw 1”...
Page 85 PARTS LIST Motocompressor – D90 KA Tab. 03.1 PARTS LEGENDA: Devices coupling block NAME CODE QUANTITY Hexagonal head plug ( M12x1.5 ) 106-092-S Square head plug (1/8”) 106-020-S Copper washer ( 1/8” ) 015-005-S Pressure regulation valve assembly 024-0323-F Oil pressure switch 1,4bar 154-0301-S 90’...
Page 86 Tab.04 D90 KA - Muffler - Gasoil tank - Battery...
Page 87 PARTS LIST Motocompressor – D90 KA PARTS LEGENDA: Gasoil tank – Muffler- Battery Tab. 04 NAME CODE QUANTITY Chassis 038-0910-S Muffler seal d.40 sp.5 d.40 sp.5 023-077-S Muffler 042-06660-S Gasoil tank 201-040101-S Gasoil tank (serial no. C37556-C37557) 201-013-S Gasoil tank plug 193-0180-S Battery 174-007-S...
Page 88 Tab. 05.0 D90KA - Engine - Airend Detail A...
Page 89 PARTS LIST Motocompressor – D90 KA Engine - Airend Tab. 05.0 PARTS LEGENDA: NAME CODE QUANTITY Hexagonal head screw M10x30 UNI 5739 132-143-S Flat washer 10x30x2,5 UNI6593 015-0328-S Up to serial no.C37556 Engine air filter support 010-3052-S Engine air filter support From serial no.C38460 010-30522-S Compressor joint washer...
Page 91 PARTS LIST Motocompressor – D90 KA Tab. 05.1 PARTS LEGENDA: Air end assembly NAME CODE QUANTITY Air end assembly 024-03291021-S Air end assembly 024-041-F From C39236 - Up to C39643 Accelerator piston assembly 044-0040522-S Accelerator piston support 010-10661-S Engine support 039-122120-S Air end support 010-2325021-S...
Page 93 PARTS LIST Motocompressor – D90 KA PARTS LEGENDA: Connections – Accelerator piston Tab. 05.2 NAME CODE QUANTITY Valves group support 010-314-S Devices coupling block 053-300-S Quick coupling 90’ ¼” for pipe d. 8 148-573.5-S Quick coupling 90’ ( 1/8” ) for pipe d. 6 148-570-S Oil pressure switch 1.4 bar 154-030-S...
Page 95 PARTS LIST Motocompressor – D90 KA Tab. 06 PARTS LEGENDA: Clampings to the frame NAME CODE QUANTITY Chassis 038-0910-S Exit valves clamping sleeve 063-10310-S Radiator support 049-11021-S Silent block Separator tank 061-0112-S Silent block engine support 061-05050-S Silent block engine support 061-05051-S Separator tank assembly (2.7 gal -10lt) 024-60612-F...
Page 97 PARTS LIST Motocompressor – D90 KA Air filters Tab. 07 PARTS LEGENDA: NAME CODE QUANTITY Pressure regulation valve assembly 024-138151-F Air filter 162-0075-S Engine filter group 014-423-S 149-135-S Pipe clamp d.40x60 149-384-S Engine air filter support clamp Engine filter group support From serial No.
Page 99 PARTS LIST Motocompressor – D90 KA Tab. 08 Hood assembly PARTS LEGENDA: NAME CODE QUANTITY Canopy (Up to Serial No. C39643) 036-1610-S Canopy (From Serial No. C39644) 036-16102-S Lock 128-010-S Hex head screw M5x20 UNI 5739 132-040-S Handle 209-009-S Lifting piston (Up to serial No.C37557) 091-094-S Lifting piston (From serial No.
Page 101 PARTS LIST Motocompressor – D90 KA Tab. 09.1 PARTS LEGENDA: Exhaust system QUANTITA’ POSIZIONE DESCRIZIONE CODICE Muffler 042-06660-S Engine 165-4004-S Collector – muffler extension 119-04910-S Inox pipe d.40 Lengh=600mm 090-0085-S Pipes clamp diam.45x8 149-054-S Pipes clamp d.40/60 149-135-S Fiber glass braiding (d.40) 097-030-G 132-101-S Hex head screw M8x20 UNI 5739...
Page 103 PARTS LIST Motocompressor – D90 KA Tab. 09.2 Cooling system PARTS LEGENDA: NAME CODE QUANTITY Water – Air Radiator 011-09141-S Engine 165-4004-S Pipe diam.28x36 (Upper pipe) Lengh=620mm 089-009-S Pipe diam.28x36 (Lower pipe) Lengh=640mm Pipe sa 34-37 149-308-S Expansion tank kit 044-098065-S Clamp diam 10x16 149-007-S...
Page 104 Tab. 09.3 D90 KA - Fuel system...
Page 105 PARTS LIST Motocompressor – D90 KA Tab. 09.3 PARTS LEGENDA: Fuel system NAME CODE QUANTITY Gasoil tank 201-040101-S Engine 165-4004-S Anti-oil pipe for fuel 15x8 Lengh=300 -200-350-1070 mm 089-120-S Anti-oil pipe for fuel 13x6 Lengh=1800mm 089-110-S Pipe clamp d. 10x16 149-007-S Gasoil filter 191-070-S...
Page 107 PARTS LIST Motocompressor – D90 KA Tab. 09.4 PARTS LEGENDA: Connections NAME CODE QUANTITY Taps connections 063-10310-S Separator tank (2.7 - 10 lt) 037-00101-F Air End assemby 024-03291021-F Pipe ( 1” ) 065-874.500-S Pipe ( ½” ) 065-576.1-S Pipe ( ½” ) 065-584.3-S Pipe ( 1”...
Page 109 PARTS LIST Motocompressor – D90 KA Tab. 09.5 PARTS LEGENDA: Pneumatic system NAME CODE QUANTITY Rilsan pipe blue 6x4 089-0605-S Polyamides white pipe 6x4 089-060-S Rilsan pipe blue 8x6 089-0705-S...
Page 111 Satiny air filter sticker 238-001-S Satiny oil filter sticker 238-002-S Ultra-silent grey sticker 238-0381-S D90 KA Sticker 238-325801-S Rotair Sticker 238-0215-S Moto-compressor serial no. plate FTG 238-14762-S “Designed in the U.S.A.” sticker 238-35830-S “Warnings” sticker 238-1240.2-S “Start & Work” sticker...
Page 113 PARTS LIST Motocompressor – D90 KA Sound proofing Kit Tab. 11 PARTS LEGENDA: NAME CODE QUANTITY Canopy soundproofing kit 204-3240702-S Air intake soundproofing kit 204-324073-S Chassis soundproofing kit 204-324074-S...
Page 114 Tab. 12.0 D90 KA - Control panel Detail A Detail B...
Page 115 PARTS LIST Motocompressor – D90 KA Tab. 12.0 PARTS LEGENDA: Control panel NAME CODE QUANTITY Control panel cover 005-104900-S Control panel assembled 024-503105-S Recessed raise fillister screw M6x16 243-009-S...
Page 116 Tab. 12.1 D90 KA - Control panel Electric harness...
Page 117 PARTS LIST Motocompressor – D90 KA Tab. 12.1 PARTS LEGENDA: Control panel NAME CODE QUANTITY Electrical harness 224-0376-S Control panel 040-051500-S Air pressure gauge 10 Bar 206-010-S Valve for low pressure start-up 033-0292-S Ignition switch (with key - up to Serial No.C39489) 274-011-S Ignition switch (without key) 274-015-S...
Page 119 PARTS LIST Motocompressor – D90 KA Tab. 13 LEGENDA: Filters Kit 500 working hours filters kit 204-05063-S (From Serial No. C38935 + C38741 and C38742) Engine gasoil filter 191-0690-S Compressor oil filter 099-007-S Engine oil filter 099-060-S 1° engine air filter 162-112-S 2°...
Page 120: Scheda Di Garanzia
SPEDIZIONE SONO MOTIVO DI DECADENZA DELLA GARANZIA. FOTOCOPIARE/TRATTENERE UNA COPIA A CURA DEL CLIENTE THE CARD SHALL BE DULY FILLED AND SENT TO ROTAIR SPA ; MISSING DATA OR THE NON COMPLIANCE WITH MAILING DUTY ENTAIL THE LOSS OF WARRANTY. COPY SHALL BE MADE AND KEPT AT THE CARE OF THE CUSTOMER LA FICHE DOIT ETRE COMPLETEMENT REMPLIE ET ENVOYEE A ROTAIR SPA ;...

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