Hahn & Sohn HGG6500 Instructions And Warranty

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INSTRUCTIONS WARRANTY
CARD
HGG6500
HGG8000

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Summary of Contents for Hahn & Sohn HGG6500

  • Page 1 INSTRUCTIONS WARRANTY CARD HGG6500 HGG8000...
  • Page 3 INSTRUCTIONS FOR USE OF POWER GENERATORS HGG6500 X/X3/E/E3, HGG8000 X/X3/E/E3 Home Thank you for your trust and congratulations on making the right choice. The power unit has been manufactured in accordance with the safety regulations of the European Union, but its improper use or use not in accordance with these instructions may cause serious danger to the health or life of the operator, other persons or animals.
  • Page 4: Table Of Contents

    Table of Contents Safety instructions..................5 Design elements of the power plant ............8 Before commissioning...................12 Commissioning.....................14 Service ......................15 Switching off the power pack...............18 Maintenance ....................18 Transport and storage .................23 Possible problems and solutions..............24 Technical data ....................25 EC declaration of conformity................34 Warranty Card....................36...
  • Page 5: Safety Instructions

    Safety instructions Before the power unit is put into operation for the first time, it is necessary to Familiarize with the operating instructions! 1.1. General instructions The equipment may only be operated by persons of legal age who have been trained in its operation.
  • Page 6 Do not touch rotating elements while the machine is in operation. 1.4. Danger of flue gas poisoning The exhaust contains highly toxic carbon monoxide (CO), a colourless gas odourless, inhaling it can cause unconsciousness and even death. Do not start the power unit in enclosed rooms or rooms without proper ventilation.
  • Page 7 Do not adjust the engine speed independently. Do not overload the power unit and the power cable. Avoid contact of the power cable with heat, oils, sharp edges and moving elements. 1.6. Danger of fire, explosion, burns Refuelling of fuel into a switched on device is strictly forbidden. Before stop the equipment by refuelling.
  • Page 8: Design Elements Of The Power Plant

    Design elements of the power plant 2.1. External appearance (HGG 6500X example)
  • Page 9 AC 230V sockets Fuel tap Motor switch| Switch box Voltmeter Silencer Air filter AC circuit breaker DC terminals Manual starter DC circuit breaker Earthing Engine Oil filling plug Fuel tank Choke lever 2.2. Operator panel (example HGG 8000) single-phase power pack, manual start single-phase power pack, electric start...
  • Page 10 three-phase power pack, manual start three-phase power pack, electric start Engine switch Socket 32 A| 230 V Switch box Voltmeter DC circuit breaker Socket 16 A| 400 V Circuit breaker 230 V DC 12 V terminals 230 V/400 V switch Socket 16 A| 230 V Earthing 400 V circuit breaker...
  • Page 11 2.3. Fuel tap The fuel tap is located between the fuel tank and the carburettor. When it is in the ON position, the fuel flow to the carburetor is open. Always remember to turn the fuel tap to the OFF position when the engine is stopped. 2.4.
  • Page 12: Before Commissioning

    This reduces the risk of electric shock in the event of a fault. 2.7. Low oil level alarm The power unit engine is equipped with a low oil level sensor. The low oil alarm causes the power unit to shut down if the oil level drops below the minimum level to protect the engine from damage.
  • Page 13 Correct engine oil level Filling plug with dipstick Recommended engine oil: semi-synthetic SAE10W-30 or mineral SAE 15W- Do not use oils for two-stroke engines or oils with the wrong viscosity for the ambient temperatures, as this has an adverse effect on engine life and can lead to engine damage.
  • Page 14: Commissioning

    Switch on the choke (if the engine is cold) 4.4.1. Manual start (power packs: HGG6500 X/X3, HGG8000 X/X3) Leave the ignition switch in the ON position. Pull lightly on the hand starter cable until you feel resistance. Then pull vigorously. If the engine does not start the first time, repeat the operation.
  • Page 15: Service

    4.4.2. Electric start (electric centrifuges: HGG 6500 E/E3 and HGG 8000 E/E3) Insert the key into the switch box and switch to the ON position, turn the key to the START position. After starting the engine, release the key (it will automatically return to the ON position).
  • Page 16 Eliminate the cause of the fault (damaged equipment, overloaded power pack, etc.) before commissioning again. Before putting the equipment into operation, make sure that its output is not higher than the rated output of the power unit. Do not overload the power pack! A large overload will cause the AC overload circuit breaker to activate and disconnect the appliances from the power supply to the generator.
  • Page 17 Three-phase circuit: Connect the device to the 400V socket of the power supply. Switch the 230V/400V switch to the 400V position. Switch the AC 400V load breaker to the ON position. 5.4. DC terminals The DC 12V socket can only be used for charging 12V batteries. The DC terminals are marked with the appropriate colour (red - "+", black "-").
  • Page 18: Switching Off The Power Pack

    5.5. Connecting the battery (electric power packs with electric start) The battery must have a nominal voltage of 12V and a capacity of at least 10 The battery electrolyte is a highly corrosive acid solution. Exercise extreme caution and avoid contact of the electrolyte with skin and mucous membranes.
  • Page 19 Basic maintenance activities: Oil change Checking/replacing the air filter Cleaning the fuel sump Checking/replacing spark plugs Other maintenance activities should be carried out at the Provider's Authorised Service Centre guarantees. 7.1. Changing the engine oil If the engine has not been running, start it for 3-5 minutes to warm up the oil (warm oil flows more easily from the oil tank).
  • Page 20 Worn oil is harmful to the environment and requires special handling. Take the used oil to a service station or professional company for disposal. Prolonged contact of the oil with skin or mucous membranes may cause irritation. After working, wash exposed areas thoroughly with soap and water.
  • Page 21 Switch the fuel tap to the closed position. Unscrew the drip tray. Clean the container, gasket and fuel filter (strainer). everything. Open the fuel tap and check for fuel leaks. Sieve Fuel tap O-ring Drainage Drainage Vessel Vessel 7.4. Spark plug Check the condition of the spark plugs every 100 h of operation or after a longer break in operation.
  • Page 22 Ignition cable connector 0.7-0.8mm Recommended spark plug: Spark plug TORCH F7RTC gasket Equivalents: ISKRA FE85PRS DENSO W22EPR-U11 BPR7ES BOSCH W255TR30 Recommended spark plug: F7RTC (use only recommended spark plugs or equivalent spark plugs of the same temperature). If the engine was running, the muffler would be hot. There's a risk of burns. 7.5.
  • Page 23: Transport And Storage

    Check the spark arrestor every 100 h of operation, clean/replace if necessary to ensure full functionality and efficiency. Transport and storage 8.1. Transport Switch off the engine and allow it to cool down before transporting the power pack. The fuel tap must be in the OFF position. Transport the power unit horizontally (as during work) and secure it against movement (e.g.
  • Page 24: Possible Problems And Solutions

    Improper storage and transport of the equipment can cause accidents (burns from hot elements of the power unit, fire, etc.) or damage to the power unit. Possible problems and solutions PROBLEM CAUSE SOLUTION No fuel in the tank Refuel to the correct level Low oil level Top up the oil to the correct level Closed fuel tap...
  • Page 25: Technical Data

    Technical data 10.1. Inspection and maintenance table Before each Every 3 Every 6 Every 12 Every commissioning months months or months or month or (max. every 8h) Activities or 50 Check Engine oil Replacement X(2)* X(2) Check Air filter Replacement X(1) Control/ Ignition...
  • Page 26 10.2. Electrical diagrams HGG 8000X...
  • Page 27 Jistić AC SvOFk8 Grounding circuit breaker Terminäiy Turn off lflOtOftl Bilÿ Aggregat...
  • Page 28 HGG 8000E...
  • Page 29 Ksa kyAC2XV 2CI11' 2 ? I J S' " Sv'Lr I f ' F. B .\T Bl ly Hnč dy Civla Pumper Chi8oNadiny Zapdaa ZapH ovač M m m o l c "j) ol rzj svifsk dvkz...
  • Page 30 HGG 8000X3...
  • Page 31 HGG 6500X3...
  • Page 32 HGG 8000E3 /HGG 6500E3...
  • Page 33 10.3 Technical data PGG 6500 HGG 6500 Model Frequency [Hz] 50 Hz Number of phases Rated power 1~ [kVA/kW] 5.0 kVA / 5.0 kW 1.6 kVA / 1.6 kW 5.5 kVA / 5.5 kW 1.7 kVA / 1.7 kW Maximum power 1~[kVA/kW] Rated power 3~ [kVA/kW] 5.9 kVA / 4.7 kW 6.5 kVA / 5.2 kW...
  • Page 34: Ec Declaration Of Conformity

    Electric generator HGG6500E, HGG6500E3 HGG6500X, HGG6500X3 Ing. Richard Janovský In Cham on 29.05.2018...
  • Page 35 Electric generator HGG8000E, HGG8000E3 HGG8000X, HGG8000X3 Ing. Richard Janovský In Cham on 29.05.2018...
  • Page 36: Warranty Card

    WARRANTY LETTER The equipment is subject to warranty if purchased from Hahn & Sohn GmbH or an Authorised Regional Representative of Hahn & Sohn GmbH. The warranty is for 1 year or 500 motor hours from the time of purchase. The warranty applies exclusively to manufacturing and material defects.
  • Page 37 oil service during the warranty period is paid by the user. Failure to document the above activities will void the warranty. Documentation of the above activities, including a record of oil type, filters, service stamp and date of service, must be made in Warranty Repair and After Warranty Service section of the Warrantor's Operator's Manual or the machine manufacturer's Operator's Manual each time.
  • Page 38 Number of Date and signature of Description of the fault working the Authorized Service Scope of repair activities, adjustment hours...
  • Page 39 Number of Date and signature of Description of the fault working the Authorized Service Scope of repair activities, adjustment hours...
  • Page 40 Central distributor and warranty provider Hahn & Sohn GmbH Auf der Schanze 20 93413 Cham Tel: +490 9944 890 9 896 www.hahn-power.de Hahn a syn s.r.o. Lelkova 186/4, 747 21 Kravaře www.hahn-power.cz...

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Hgg8000Hgg6500xHgg6500x3Hgg6500eHgg6500e3Hgg8000x ... Show all

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