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Hahn & Sohn H IG1000 Operating Instructions Manual

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WARRANTY CARD
OPERATING
INSTRUCTIONS
H IG1000

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Summary of Contents for Hahn & Sohn H IG1000

  • Page 1 WARRANTY CARD OPERATING INSTRUCTIONS H IG1000...

  • Page 2: Home

    INSTRUCTIONS FOR USE OF THE POWER PACK: Home Thank you for purchasing a Hahn & Sohn GmbH brand power generator and congratulations on making the right choice! The power unit has been designed and manufactured in accordance with the safety requirements of the European Union. Use it according to the instructions in the operating manual and the safety regulations in force in the workplace.

  • Page 3: Table Of Contents

    Table of Contents Home......................1 Table of Contents ..................2 1. Safety instructions..................3 2. Construction of the aggregate..............5 3. Before commissioning ................11 4. Functions of the power plant ..............12 5. Service ......................15 6. Storage......................21 7. Troubleshooting ..................22 8. Technical data.....................24 9. Electrical diagram..................25 10.

  • Page 4: Safety Instructions

    1. Safety instructions It is to read the operating instructions before putting the power pack into operation for the first time! 1. Only persons of legal age may operate the equipment. 2. When working with the equipment, it is necessary to follow the instructions in the operating instructions and the applicable OSHA, PO and state regulations.
  • Page 5 Correct Forbidden Correct 14. Keep the power unit out of the reach of children, animals and unauthorised persons. 15. If the power pack is stored outdoors, check the condition of the equipment before each use. Dirt and ice can cause malfunctions in the power unit, short circuits in the electrical components and, as a result, electric shock.

  • Page 6: Construction Of The Aggregate

    2. Construction of the aggregate 1 - Handle 5 - Handle for manual starter 2 - Fuel plug valve 6 - Side cover 3 - Fuel plug 7 - Rear cover 4 - Control panel 9 - Silencer...

  • Page 7: Control Panel Layout

    2.1 Control panel layout 1 - Engine switch 2 - Speed controller 3 - AC reset 4 - Oil level indicator 5 - Overload indicator light 6 - Power indicator light 7- DC switch DC) 8 - Grounding clamp 9 - DC socket 10 - AC power socket...
  • Page 8 2.2 Check 2.2.1 Fuel tap actuator If the fuel tap control is in the ON position, the engine can be started. If the fuel tap control is in the OFF position, the engine cannot be started. 2.2.2 Choke lever The choke is used to ensure an adequate fuel mixture during a cold start. Slowly move the lever to the "OPEN"...
  • Page 9 2.2.4 Power pack overload light The overload indicator light (1) will illuminate if an overload occurs and the inverter unit overheats or the voltage at the AC outputs increases. The circuit fuse will then activate, interrupting current production (motor continues to run, AC indicator light (2) will go out, overload indicator light (1) - red will be on).
  • Page 10 2.2.5 AC indicator light (green) The light will come on when the engine starts if the voltage parameters are correct. 2.2.6 Earthing Connect the ground to terminal (1) on the power pack. Always ground the power pack before working. 2.2.7 DC circuit breaker (DC) The circuit breaker switches to the "OFF"...
  • Page 11 2.2.8 Power switch To switch on the power pack, turn the switch to the "ON" position. To switch the power unit off, turn the switch to the "OFF" position. 2.2.9 Fuel plug Unscrew the fuel plug . 2.2.10 Fuel plug valve The fuel plug (2) is equipped with a valve (1) for venting the tank.

  • Page 12: Before Commissioning

    3. Before commissioning 3.1 Checking the fuel level Gasoline is flammable and toxic. Refuel only in a well-ventilated area with the engine stopped. Do not use fire near petrol. Be careful not to fill too much fuel - the fuel must not be all the way to the tank filler neck.

  • Page 13: Functions Of The Power Plant

    For changes: 1. Unscrew the covers (1) and remove the cover (2). 2. Unscrew the oil filler plug (3). 3. Top up with the correct oil. 4. Screw in the plug and reinstall the cover. If any element of the equipment is not working , it must be repaired before it can be put into operation.
  • Page 14 4.1 Commissioning the power plant 1. Turn the fuel plug valve to the "ON" position. 2. Turn the fuel selector switch to the "ON" position. 3. Move the choke lever to the "CLOSE" position. 4. Pull the hand starter handle vigorously. Grip the power pack bracket to prevent it from tipping over during starting.
  • Page 15 1. Start the engine. 2. Switch ESC to ON. 3. Connect the device to the AC power outlet. 4. Make the AC indicator light is on. 5. Switch on the connected electrical equipment. Most motor-driven equipment has higher than rated electrical parameters during start-up.

  • Page 16: Service

    5. Service The following table (on the next ) lists the mandatory checks and inspections for the power unit. Compliance with these recommendations will extend the life of the equipment and protect against loss of warranty. Failure to follow the recommendations in the table may result in loss of warranty. If the power unit is frequently operated under high loads or at high temperatures, an oil change is recommended every 25 hours of operation.
  • Page 17 Every 12 Every 6 months First month or or 100 mth months or 300 Interval 20 mth Control - completion Engine oil Replacement Checking the Gear oil (if oil level any) Replacement Check Fuel filter elements Cleaning Replacement Drainage Cleaning container Inspection - adjustment...
  • Page 18 5.1 Checking the spark plugs Spark plugs are an important part of the engine and should be checked regularly. 1. Remove the cover (1) 2. Remove the ignition cable end with a tool 3. Remove the spark plug using the spark plug wrench (4).
  • Page 19 5.3 Changing the engine oil (see also 3.2) Do not change the oil immediately after stopping the engine. The oil is hot and can cause burns. 1. Place the power pack on a level surface and turn the fuel tap control to the "OFF"...
  • Page 20 Use a soft wire brush to prevent damage to the spark arrestor and muffler panel 4. Place the spark arrestor (7) in the muffler hole (8). 5. Reinstall the spark arrestor, muffler panel, muffler sleeve and muffler cover. 5.5 Air filter 1.
  • Page 21 5.6 Fuel filler neck filter Never use fuel near sources of fire. 1. Unscrew the fuel filler plug and remove the filter. 2. Clean the filter in petrol. 3. Wipe the filter and put it back on. 4. Screw in the filler neck plug. 5.

  • Page 22: Storage

    6. Storage Long-term storage of equipment requires measures to prevent damage to the power pack. 6.1 Fuel discharge 1. Stop the engine and switch the fuel tap to the "OFF" position. 2. Unscrew the fuel filler plug and remove the filter. Drain the fuel into a suitable container.

  • Page 23: Troubleshooting

    6.2 Engine Do the following to protect the engine against corrosion. 1. Remove the spark plug. Pour about a tablespoon of SAE 5W40 oil into the spark plug hole. Refit the spark plug. Pull on the hand starter so that the oil covers the cylinder walls.
  • Page 24 7.2 The power plant cannot be started. Fill up with Pb95/E5 petrol Is there fuel in the tank? YES Is the engine ignition switch in Switch the ignition switch to the ON position? positions ON Is the oil level too low? Top up oil SAE15W-40 Is the fuel clogged? Clean the fuel filter...

  • Page 25: Technical Data

    8. Technical data Type soundproof, inverter Frequency 50/60 Voltage 110/120/220/230/240 Rated power 1000 Aggregat Effect Fuel tank volume DC output 12/5 Overload protection (DC) 1-cylinder, 4-stroke, spark-ignition, Type OHV, air-cooled Stroke volume Operating time (at Engine rated power) fuel tank volume Spark plug model A5RTC Starting...

  • Page 26: Electrical Diagram

    9. Electrical diagram...

  • Page 27: Declaration Of Conformity

    Address of the notified person: StangenstraBe 1,70771 LEINFELDEN-ECHTERDINGEN Germany 0905 Electric power Device type plant H IG1000 Model/Type: Measured sound power level: 85.95 dB/A Guaranteed sound power level: 88 dB/A Hahn & Sohn GmbH, Auf der Schanze 20 93413 Cham declares on its own responsibility that the equipment to which this declaration relates meets the requirements of the German Code of Laws: no.

  • Page 28: Warranty Sheet

    WARRANTY SHEET The equipment is subject to warranty if purchased from Hahn & Sohn GmbH or an authorized regional representative of Hahn & Sohn GmbH. The warranty is for 12 months or 500 motor hours from the time of purchase. The warranty applies exclusively to manufacturing and material defects.
  • Page 29 Performing any repairs during the warranty period outside of an authorized service will void the warranty. NO SILICONE OR OTHER ADDITIVES IN FUELS AND OILS! In the case of an accepted claim, the warranty is extended by the repair period. Claims without presentation of this warranty certificate including proof of purchase will not be accepted.
  • Page 30 INSPECTIONS, ADJUSTMENTS AND CHECKS NUMBER OF DATE | SIGNATURE OF DESCRIPTION OF INSPECTION AND WORKS. THE SERVICE TECHNICIAN ADJUSTMENT| REPAIR SCOPE HOURS OF WORK...
  • Page 31 INSPECTIONS, ADJUSTMENTS AND CHECKS DESCRIPTION OF INSPECTION AND NUMBER OF DATE | SIGNATURE OF WORKS. THE SERVICE TECHNICIAN ADJUSTMENT| REPAIR SCOPE HOURS OF WORK...
  • Page 32 Central distributor and warranty provider Hahn & Sohn GmbH Auf der Schanze 20 93413 Cham Tel: +490 9944 890 9 896 www.hahn-power.de Hahn a syn s.r.o. Lelkova 186/4, 747 21 Kravaře www.hahn-power.cz...

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