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Summary of Contents for Weber Rescue Systems DOOR OPENER SET
- Page 1 Operating instructions Specialised rescue appliances TACTICAL BC 250, BC 250 E-FORCE 2, DOOR OPENER SET, DO 140 E-FORCE 2, SPK 250, SPK 250 E-FORCE 2, S 25-20 1060619 checked in accordance with EN 13204 and NFPA 1936 www.weber-rescue.com...
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Page 2: Table Of Contents
Signage 3 Technical specifications S 25-20 cutter BC 250 concrete crusher SPK 250 expansion wedge DO 140 E-FORCE 2 door opener Door opener set Operating conditions Type plate 4 Structure and function S 25-20 cutter BC 250 concrete crusher SPK 250 expansion wedge... - Page 3 Table of contents | 3 Possible uses Safety instructions Cutting hard metal (S 25-20) Breaking open doors (DO 140 E-FORCE 2, door opener set) Lifting loads (SPK 250, SPK 250 E-FORCE 2) Breaking concrete (BC 250, BC 250 E-FORCE 2) 7...
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Page 4: General
4 | General 1 General 1.1 Information on the operating instructions These operating instructions provide important instructions on handling the hydraulic rescue equipment. To assure safety at the workplace, always observe all safety and handling instructions contained in this document. Furthermore, the local accident prevention regulations and general safety determinations applicable to the operation site of the equipment must also be observed. -
Page 5: Explanation Of Symbols
General | 5 1.2 Explanation of symbols Warnings In these operating instructions, warnings are identified by symbols. The individual warnings are introduced by signal words expressing the degree of danger. These warnings must be heeded to prevent accidents, injury and property damage. DANGER! …... -
Page 6: Limitation Of Liability
6 | General Tips and recommendations NOTE! …emphasises useful tips and information for efficient, trouble-free operation. Limitation of liability All information and instructions in these operating instructions were compiled under consideration of the applicable standards and regulations, the current state of technology and our long-standing knowledge and experience. -
Page 7: Warranty Provisions
General | 7 NOTE! Additional information, images and diagrams are available on our home page: www.weber-rescue.com. 1.5 Warranty provisions The warranty provisions are included with the sales documentation as a separate document. 1.6 Customer Service Our Customer Service would be happy to provide you with technical information. Germany Name: Ms Corina Schulz... -
Page 8: Safety
8 | Safety 2 Safety This section of the operating instructions provides a comprehensive overview of all important safety aspects to protect the operating personnel, as well as for safe, trouble-free operation. Failure to observe the handling and safety instructions provided in these operating instructions can result in significant hazards. - Page 9 Safety| 9 WARNING! Danger caused by improper use! Any use other than intended use and/or other type of use of these appliances can cause dangerous situations! Therefore, it is absolutely necessary to: » Only use the appliances for the intended uses described above. » Observe all other information regarding proper use of the appliances in Chapter 6 (Possible uses).
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Page 10: Operator Responsibility
10 | Safety 10 | Safety 2.2 Operator responsibility In addition to the occupational safety information in these operating instructions, the safety, accident prevention and environmental prevention regulations applicable to the operation site of the appliance must also be observed. Thereby, the following applies in particular: •... -
Page 11: Operating Personnel
Safety | 11 2.3 Operating personnel The following qualifications for different areas of activity are specified in the operating instructions: • Instructed persons Have been instructed by the operator regarding the tasks they have been assigned and the possible dangers caused by improper actions. • Expert personnel Because of their professional training, knowledge and experience as well as their knowledge of the applicable manufacturer’s provisions, expert personnel are... -
Page 12: Personal Protective Equipment
12 | Safety 2.4 Personal protective equipment (PPE) To minimise danger for the operating personnel, wearing personal protective equipment (PPE) when handling the hydraulic rescue equipment is absolutely mandatory. As a matter of principle, always wear the following protective clothing for all work: Safety work clothing Only wear closely fitting work clothing with narrow sleeves and without projecting pieces while working. -
Page 13: Particular Hazards
Safety| 13 2.5 Particular hazards The dangers resulting from the risk assessment are presented in the following section. To minimize potential health hazards and prevent dangerous situations, the safety instructions listed below and the warning instructions in the following chapters of these Operating Instructions must be observed. - Page 14 14 | Safety Noise WARNING! Damage to hearing caused by noise The noise arising in the work area can cause serious damage to the hearing. Therefore: » Also wear ear defenders during any special kinds of work that cause noise! » Only wear the ear defenders while you are in the danger area. Hydraulic energy WARNING! Danger due to hydraulic energy!
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Page 15: Conduct In The Event Of Hazards And Accidents
Safety| 15 WARNING! Danger due to concrete splinters Breaking up can cause concrete splinters to fly about, which can cause injuries. Therefore: » Wear appropriate protective clothing (e.g. a visor or safety goggles) while working » Do not remain in the working area if you are not involved in the task 2.6 Conduct in dangerous situations and accidents Preventive measures •... -
Page 16: Signage
16 | Safety Signage The following symbols and instruction panels are located on the appliances. They refer to the immediate environment in which they are displayed. Please note contents of operating manual. Do not use the designated appliance until you have read the operating manual from cover to cover. Warning of injuries to hands When working with these appliances, ensure that no injuries to hands can be caused by snagging (nip points) or by sharp edges. -
Page 17: Technical Specifications
Technical specifications | 17 3 Technical specifications 3.1 S 25-20 cutter S 25-20 Length 448 mm Width 179 mm Height 239.5 mm Weight 7.7 kg Opening width 25 mm Max. cutting force* 191 kN/ 19.5t Nominal pressure 720 bar ID no. 1065612 * in acc. with EN 13204 3.2 BC 250 concrete crusher BC 250 BC 250 E-FORCE 2 Length... -
Page 18: Spk 250 Expansion Wedge
18 | Technical specifications SPK 250 expansion wedge SPK 250 SPK 250 E-FORCE 2 Length 609 mm 758 mm Width 150 mm 150 mm Height 120 mm 240 mm Weight 9.3 kg 12.6 kg Expansion distance 61 mm 61 mm Expansion force in the working 248 kN/ 25t 248 kN/ 25t area* Nominal pressure... -
Page 19: Door Opener Set
Technical specifications | 19 3.5 Door opener set Expansion cylinder Weight 7.1 kg Compressive force 114.5 kN Piston stroke 120 mm Dimensions 278 x 164 x 111 mm Hand pump Oil volume 0.7 l 1st stage up to 20 bar 7.2 cm 2nd stage over 20 bar 7.2 cm Max. operating pressure 700 bar Complete set Weight 7.1 kg... -
Page 20: Operating Conditions
20 | Technical specifications 3.6 Operating conditions The permissible temperature range for the appliances is between -20° and 60°. Reliable functions cannot be guaranteed beyond this range. 3.7 Type plate The type plate for all appliances is located on the bottom of the appliance body. It provides the serial number, production date, nominal pressure and appliance designation. -
Page 21: Structure And Function
Structure and function | 21 4 Structure and function 4.1 S 25-20 cutter Blade Safety cover Handle Appliance body Control handle Hose lines Coupler Short description The S 25-20 hydraulic cutter is a specially designed rescue appliance to cut metal bars, chain links, padlocks and armouring. It is used for natural disasters, building collapses and industrial accidents. -
Page 22: Bc 250 Concrete Crusher
22 | Structure and function 4.2 BC 250 concrete crusher Tips Safety cover Protective shield Handle Appliance body Pushbutton Hose lines Coupler Short description The BC 250 concrete crusher is suitable for the toughest applications following natural disasters, such as earthquakes and building collapse, and for applications following industrial accidents. Even the thickest chunks of concrete can be quickly broken to provide rapid access to survivors. -
Page 23: Spk 250 Expansion Wedge
Structure and function | 23 4.3 SPK 250 expansion wedge Expansion plates Safety cover Handle Appliance body Pushbutton Hose lines Coupler Short description The hydraulic expansion wedge is a specially designed rescue appliance to lift loads. It is used to rescue casualties who are trapped or shut in. It can be used to lift loads until a spreader or a lifting cushion can be inserted. -
Page 24: Door Opener Set
High pressure hose Short description The door opener set is a set of tools that make opening doors very easy. All tools are high quality, easy to use and versatile. This set is a single-acting system. The hand pump is used to establish the hydraulic pressure in the cylinder so that it extends. -
Page 25: Do 140 E-Force 2 Door Opener
Structure and function | 25 4.5 DO 140 E-FORCE 2 door opener Lever claws Adjustable handle Appliance body Short description The battery-operated DO 140 E-FORCE 2 hydraulic door opener is suitable for breaking doors open rapidly and effectively. Metal doors with multiple locks and safety doors pose no problem for this door opener either. -
Page 26: E-Force 2 Appliances
26 | Structure and function 4.6 E-FORCE 2 appliances LED lights On/Off button Rocker switch Handle Battery Plastic housing Short description The new appliances in the E-FORCE 2 range meet the highest requirements thanks to the efficiency-improving drive with a longer runtime and a higher working speed. The 5.0 Ah battery (28 V Li-Ion) combined with the efficient drive guarantees a long period of use. -
Page 27: Supply And Operation
Supply and operation| 27 5. Supply and operation 5.1 E-Force 2 hydraulic supply Drive The battery-operated appliances are powered by a 28 V DC motor. When the appliance is switched on, the motor idles. Only when the rocker switch is operated does the motor start to run at a higher speed. Pump The hydraulic pressure is generated by a high pressure hydraulic pump (in the pump unit). -
Page 28: Hydraulic Supply For Hose-Connected Appliances
28 | Supply and operation 5.2 Hydraulic supply for hose-connected appliances Units and pumps Only WEBER-HYDRAULIK units and hand pumps are permitted to be used to drive the appliances. Other manufacturers can only be used under certain circumstances. Therefore, get in touch with us and ask us before operating an appliance with an external unit! ATTENTION! Before using pumps and units from other manufacturers, it is essential that you contact WEBER-HYDRAULIK or an authorised dealer. - Page 29 Supply and operation| 29 » Every three years, or if a doubt is raised about safety or reliability, a function and load test must also be carried out (GUV-G 9102 or country-specific regulations). » Replace hose lines every 10 years! The date (code letter or quarter and year) is specified on the hose bonding.
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Page 30: Connection For Hose-Connected Appliances
30 | Supply and operation 5.3 Connection for hose-connected appliances SINGLE coupler The dust caps must be removed before coupling the two coupling parts (fig. 1). Then bring the coupling connector and the coupling sleeve together and turn gently into the bayonet catch (fig. 2). Now grip the sleeve by the knurled black rotating assembly and turn clockwise (direction 1) until the coupling locks in (fig. - Page 31 Supply and operation| 31 Plug-in coupler (SKS) The dust caps must be removed before coupling the two coupling parts. Then grasp the coupling sleeve's bushing with one hand and hold the coupling connector (black) by the hexagonal bar with the other hand. Bring the two parts together and press the sleeve gently against the coupling connector until it locks in place.
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Page 32: Electricity Supply For E-Force 2 Appliances
32 | Supply and operation 5.4 Electricity supply for E-FORCE 2 appliances Inserting the battery Connect the battery (1) to the rescue appliance (2). Push the battery in on the rails (3) provided until it locks in place. The appliance acknowledges that the battery has been inserted in the right direction with a short tone. -
Page 33: Operation
Supply and operation| 33 NOTE! Only the SINGLE coupler is described in the following section. Note that the switch lever must always be moved to the 0 position first when coupling SKS couplers! 5.5 Operation Operating the control handle (hose-connected appliances) The appliance can be operated using the pushbutton on the control handle. Pressing it harder or less hard adjusts the shear blade's movement speed exactly. - Page 34 34 | Supply and operation Using E-FORCE 2 appliances To start the battery-operated appliance, press the on/off switch. The switch is illuminated white, the LEDs start to light up, and the motor idles. In this state, if the appliance is not operated using the rocker switch on the control handle, it switches off automatically after 30 seconds and must then be restarted.
- Page 35 Supply and operation| 35 Hand pump operation (door opener set) The door opener set and its hand pump are single-acting appliances. The hand pump is used to establish the hydraulic pressure in the cylinder so that it extends. If it is to be retracted again, open the hand wheel on the hand pump. This pushes the oil back into the hand pump due to the weight that is acting on the cylinder, and the cylinder retracts.
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Page 36: Spare Parts
36 | Supply and operation 5.6 Spare parts Replacing the cutting blades (S 25-20) NOTE! The cutting blades must not be re-sharpened. We only recommend cleaning if they are contaminated. Procedure: The relevant Allen screw must be removed completely to replace the triangular cutting blades. The entire cutting blade can then be pulled forwards out of the guide. - Page 37 Supply and operation| 37 Replacing the tips (BC 250) NOTE! The crusher tips must not be re-sharpened. We only recommend cleaning if they are contaminated. Procedure: If the tips on the concrete crusher are worn, they can be replaced with new tips quickly and easily. To replace them, open the appliance's crusher arms completely and use a punch and a hammer to knock them out of the arm from the outside.
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Page 38: Possible Uses
38 | Possible uses 6 Possible uses 6.1 Safety instructions WARNING! Never reach between moving parts! WARNING! Tensioned parts can break off or be ejected at any time when working with the appliances and cause injuries to people. Therefore, people not involved in the work must maintain a sufficient safety distance or may only remain in the hazard zone for as long as necessary. -
Page 39: Breaking Open Doors (Do 140 E-Force 2, Door Opener Set)
If this happens, rotate or replace the blade before the next cutting procedure. 6.3 Breaking open doors (DO 140 E-FORCE 2, door opener set) There are basically three different variants that can be used to break open a door by applying the hydraulic door opener. - Page 40 40 | Possible uses Breaking open a lock: Option 1 is to break open the lock. To do this, the door opening cylinder is pushed in or hammered in with the claw and foot between the doors and the door frame (about one hand width above or below the lock).
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Page 41: Lifting Loads (Spk 250, Spk 250 E-Force 2)
Possible uses | 41 ATTENTION! Always hold the door opening cylinder tightly when breaking open or secure it with a rope. If the cylinder falls down, it can cause damage and injuries. 6.4 Lifting loads (SPK 250, SPK 250 E-FORCE 2) The two plates on the expansion wedge can be used to lift moving loads and to create a gap. -
Page 42: Battery And Charger
42 | Battery and charger 42 | Battery and charger 7 Battery and charger 7.1 Charger technical specifications Technical specifications MCLi charger Voltage range 28 V Fast charge charging current 3.5 A Charging time Around 1 h Weight without mains cable 700 g Input voltage ID no. 220/240V AC 50/60Hz (Europe) 1054097 240V AC (Australia) 1054098 110V AC (USA) 1054099 7.2 Special safety instructions WARNING! Do not throw used batteries into domestic waste or into the fire. - Page 43 Battery and charger | 43 Battery and charger | 43 WARNING! Important safety instructions concerning the battery and the charger. » The charger cannot be used to charge non-rechargeable batteries. » Do not store batteries together with metal items (risk of short circuit). » Metal parts must not get into the battery insertion slot on the chargers (risk of short circuit).
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Page 44: Intended Use
44 | Battery and charger 7.3 Intended use This charger charges the 28 V Li-Ion battery that was supplied with the battery-operated appliance for the M28/V28 system. This appliance may only be used as specified and intended. 7.4 Mains connection Only connect to single-phase alternating current and only to the mains voltage specified on the rating plate. -
Page 45: Charging Process
Battery and charger | 45 7.6 Charging process After the battery is inserted into the charger's insertion slot, it is charged automatically (the red LED illuminates continuously). If the battery is too hot or too cold when it is inserted into the charger (red LED flashes), the charging process begins automatically as soon as the battery has reached the correct charging temperature (0°C - 65°C). -
Page 46: Maintenance
46 | Battery and charger 7.7 Maintenance If the mains connection line is damaged, it must be replaced by a customer service location. Only use approved accessories and approved spare parts. If a replacement description is not provided for a component, have it replaced by an authorised customer service location. 7.8 Charging cycles Information Explanation... -
Page 47: Transport, Packaging And Storage
Transport, packaging and storage | 47 8 Transport, packaging and storage 8.1 Safety instructions CAUTION! Damage due to improper transport! Improper transport can cause considerable property damage. Therefore: » When unloading the packaged pieces, proceed with caution and pay attention to the symbols on the packaging. » Only completely open and remove packaging at the actual storage site. 8.2 Transport inspection Check the delivery immediately after receiving it for completeness and possible transport damage so if needed, a remedy can be found quickly. -
Page 48: Symbols On The Packaging
48 | Transport, packaging and storage 8.3 Symbols on the packaging Caution - fragile! Handle the package carefully, do not drop it, throw it, hit it or tie it down. Facing upwards! The package must always be transported and stored with the arrows pointing upwards. Do not roll or tilt. 8.4 Disposing of the packaging Properly dispose of all packaging materials and parts that have been removed (transport protection) in accordance with local regulations. -
Page 49: Installation And Commissioning
Installation and commissioning | 49 9 Installation and commissioning 9.1 Safety instructions WARNING! Danger of injury due to improper operation! Improper operation can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Carry out all work steps according to the information in these operating instructions. » Before starting work, ensure that all covers and guards are installed and that they function properly. -
Page 50: Installation
50 | Installation and commissioning S 25-20: • Check the cutting blades (damage, secure) • Check the rocker switch (function) • Check the handle (fastened securely) • Check the protective housing (damage) BC 250 / BC 250 E-FORCE 2: • Check the piston rod (damage) • Check the rocker switch (function) •... -
Page 51: Shutdown (End Of Work)
Installation and commissioning | 51 SPK 250/ BC 250: Move both of the hydraulic unit's switch levers into the 0 position (fig. 1), remove the dust caps from the coupling parts and establish the connection between the hydraulic hoses and the spreader as described in chapter 4.4. Then re-insert the protective caps to prevent contamination. -
Page 52: Maintenance
52 | Maintenance 10 Maintenance 10.1 Safety instructions WARNING! Danger of injury due to defective maintenance work. Improper operation of the appliance can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Have all maintenance work carried out by trained specialists. » Ensure good housekeeping and cleanliness at the workplace! Loose components and tools left lying around constitute a potential hazard. -
Page 53: Maintenance Schedule
53 | Maintenance ATTENTION! Prior to all maintenance work, the appliance must be cleaned of any dirt so that it does not get into the hydraulic system. The cleaning can be carried out using a conventional cleaner. • The appliance must be dried after being operated in damp conditions •... -
Page 54: Decommissioning / Recycling
54 | Decommissioning / recycling 11 Decommissioning / recycling After its operating life has expired, dispose of the appliance properly. However, individual parts can be reused. The hydraulic oil must be drained completely and caught. Note that hydraulic oil must be disposed of separately! The local disposal requirements are applicable to disposal of all equipment parts and packaging materials. -
Page 55: Ec Declarations Of Conformity
EC Declaration of Conformity | 55 12 EC Declaration of Conformity for E-FORCE 2 appliances EC DECLARATION OF CONFORMITY in accordance with EC Directive 2006/42/EC WEBER-HYDRAULIK GMBH Industriegebiet 3 + 4, A-4460 Losenstein, UA, We hereby declare that the "Hydraulic rescue equipment" SPREADER SP35 (AS) E-FORCE(2), SP35-L E-FORCE(2) SP53BS E-FORCE(2) CUTTERS/ VARIO RSX160- 50 E-FORCE(2), RSX165- 65 E-FORCE(2) RSX180- 80 (PLUS) E-FORCE(2), RSU200-107 (PLUS) E-FORCE(2), RSX200-107 (PLUS) E-FORCE(2) - Page 56 56 | EC Declaration of Conformity EC DECLARATION OF CONFORMITY in accordance with EC Directive 2006/42/EC WEBER-HYDRAULIK GMBH Industriegebiet 3 + 4, A-4460 Losenstein, UA, We hereby declare that the "Hydraulic rescue equipment" SPREADER SP35, SP35AS, SP35L, SP40EN, SP43XL, SP49, SP50XL, SP53BS, SP60, SP80 CUTTERS/ VARIO SPECIAL BC250, S25-20, C45-9, SPK250, APPLIANCES S 33-14, S 50-14, S140-26 (LIGHT), S200-49, S210-71,...
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Page 57: Notes
Notes | 57 13 Notes... - Page 58 58 | Notes...
- Page 59 Notes | 59...
- Page 60 WEBER-HYDRAULIK GmbH Heilbronner Straße 30 Industriegebiet 3 + 4 74363 Güglingen / Germany 4460 Losenstein / Austria Telephone +49 (0) 7135/71-10270 Telephone +43 (0) 7255/6237-120 www.weber-rescue.com Fax +49 (0) 7135/71-10396 Fax +43 (0) 7255/6237-12461 info@weber-rescue.com info@weber-rescue.com...
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