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Vertical Express 454ER Installation Instructions Manual

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Summary of Contents for Vertical Express 454ER

  • Page 1 Roller Guides...
  • Page 2 The material contained herein is subject to revision. Please report any problems with this manual to Vertical Express, P.O. Box 2019, Memphis, Tennessee 38101. Vertical Express • P.O. Box 2019 • Memphis, Tennessee 38101 ©...

  • Page 3: Table Of Contents

    8" Roller Guide, 454ER and 454ET ........
  • Page 4 Contents Roller Guides This page intentionally left blank. ©Vertical Express...

  • Page 5: Safety Precautions

    Roller Guides Contents Safety Precautions Read this page before any work is performed on elevator equipment. The pro- cedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do not attempt any procedure that you are not qualified to perform.

  • Page 6: Mechanical Safety

    Asbestos Compliance Vertical Express elevator personnel will no longer drill or modify any doors with asbestos containing materials (ACM) or possible asbestos containing materials (PACM). All elevator doors manufactured or installed 1980 and earlier will be treated as having ACM/PACM.

  • Page 7: Static Protection Guidelines

    Roller Guides Contents Static Protection Guidelines Read this page before working with electronic circuit boards. Elevator control systems use a number of electronic cards to control various functions of the elevator. These cards have components that are extremely sensitive to static electricity and are susceptible to damage by static discharge.
  • Page 8 Contents Roller Guides This page intentionally left blank. ©Vertical Express...

  • Page 9: 8" Roller Guides For 15 Lb. Rails, 454Er

    Roller Guides 8" Roller Guides for 15 lb. rails, 454ER 8" Roller Guides for 15 lb. rails, 454ER • See page 33 for specifications. • Perform Installation Procedure on page 9. 454ER1 454ER2 Without Guard With Guard DETAIL A All measurements in inches.

  • Page 10: 8" Roller Guides For 18.5 Lb. Rails, 454Et

    8" Roller Guides for 18.5 lb. rails, 454ET Roller Guides 8" Roller Guides for 18.5 lb. rails, 454ET • See page 33 for specifications. • Perform Installation Procedure on page 9. 454ET2 454ET1 With Guard Without Guard DETAIL A All measurements in inches. ©Vertical Express...

  • Page 11: Installation

    Roller Guides 8" Roller Guides for 18.5 lb. rails, 454ET Installation Use temporary guide shoes (Part No. 9825575) instead of roller guides during building construction or temporary service. See Figure 1. Figure 1 - Temporary Guide Shoe Preliminary Check Verify the following: a.
  • Page 12 Spring Stud Roller Guide Arm Figure 1 - 8" Roller Guide Assembly, 454ER and 454ET 7. Shift the base as required to center the slot on the rail. See Figure 2. a. Verify that the distance from the face of the rail to back of the slot is about ".
  • Page 13 Roller Guides 8" Roller Guides for 18.5 lb. rails, 454ET Installation (continued) Spring Tension and Stop Clearance Adjustment 1. Place the springs and adjustment sleeves for the face rollers over the studs. Ensure that the studs are straight and tight. See Figure 3 for all steps in this procedure. 2.
  • Page 14 4. Ensure that every roller can be turned by hand. If not, determine the cause of the excessive tire pressure, and correct the problem. 5. Install the roller guide guard. See Figure 4 on page 13. ©Vertical Express...
  • Page 15 Roller Guides 8" Roller Guides for 18.5 lb. rails, 454ET Installation (continued) " x " Screws (2) " Lockwashers (2) " Washers (2) 8" Roller Guide Guard Figure 4 - Roller Guide Guard Installation November 2019 - 89112 v.2.0...

  • Page 16: 6" Roller Guide, 454Fa

    See page 33 for specifications. • Individual parts are not available; order complete assembly for replacement. • Perform Installation Procedure on page 15. Maximum 4 x Ø Overall Length: Maximum Overall Width: Guard Ø 5 Ø 5 All measurements in inches. ©Vertical Express...

  • Page 17: Installation

    Roller Guides 6" Roller Guide, 454FA Installation Use temporary guide shoes (Part No. 9825575) instead of roller guides during building construction or temporary service. See Figure 5. Figure 5 - Temporary Guide Shoe 1. Perform a preliminary check of the following: a.

  • Page 18: 90 Mm Roller Guide, 454Fm

    90 mm Roller Guide, 454FM • See page 33 for specifications. • Individual parts are not available; order complete assembly for replacement. • Perform Installation Procedure on page 15. 4 x Ø through Ø All measurements in inches. ©Vertical Express...

  • Page 19: 4" Counterweight Roller Guide, 65150

    Roller Guides 4" Counterweight Roller Guide, 65150 4" Counterweight Roller Guide, 65150 • See page 33 for specifications. • Perform Installation Procedure on page 18. Adjustment Roller Assembly Bolt Kit Shaft Base 65150 All measurements in inches. November 2019 - 89112 v.2.0...

  • Page 20: Installation

    10. Adjust the bottom side rollers so that the clearance in the guide throat is evenly divided. Both the front and the rear rollers should have the same resistance when turned by hand. Lock the shafts in place. ©Vertical Express...

  • Page 21: 4" Roller Guide, 67960

    Roller Guides 4" Roller Guide, 67960 4" Roller Guide, 67960 • See page 33 for specifications. • Perform Installation Procedure on page 20. Face of Rail 67960 Overall Height All measurements in inches. November 2019 - 89112 v.2.0...

  • Page 22: Installation

    Raise the car to release the safety. e. While the car is centered between the rails and the rails are centered in the slots, turn the flange nuts against the rubber springs to bring each roller firmly in contact with the rail. ©Vertical Express...
  • Page 23 Roller Guides 4" Roller Guide, 67960 Installation (continued) Face of Rail Roller Arm, LH Roller Arm, RH " Rail Clip 277FM001 must be used with 8# rails. " 67960 Roller Arm, LH Roller Assembly " Hex Jam Nut, Roller Shaft, Nut, Washer Grease Fittings (use grease sparingly, and remove excess)
  • Page 24 The amount of final preload on the rubber springs depends on the size of the car. Gen- erally, deep cars require more preload on the side springs and wide cars require more preload on the face springs. ©Vertical Express...

  • Page 25: C12 & C7 Formed Rail Guide Shoe Assembly, 454Br

    Roller Guides C12 & C7 Formed Rail Guide Shoe Assembly, 454BR C12 & C7 Formed Rail Guide Shoe Assembly, 454BR • This assembly is used on counterweight rails for traction elevators. • See the Twin Post Jacks manual for Three-Stage Jack Roller Guide instructions. •...

  • Page 26: Installation

    4. With the guide shoe mounted, rotate the eccentric on the front and rear rollers until the rail is centered in the retainer base of the guide shoe. Do not over-tighten the rollers against the rail. Formed Rail Eccentric Adjustment Figure 11 - C12 & C7 Formed Rail Guide Shoe Assembly, 454BR ©Vertical Express...

  • Page 27: Troubleshooting

    Roller Guides Troubleshooting Troubleshooting Problem Cause Dirty or Damaged Rail Noise Bad Roller Assembly Misalignment to Rail Rapid Wear Excessive Rail Pressure Dirty or Damaged Rail Misalignment to Rail Vibration Bad Roller Assembly Misadjusted November 2019 - 89112 v.2.0...

  • Page 28: Replacement Parts

    Replacement Parts Roller Guides Replacement Parts Individual parts are not available for the 90 mm Roller Guide (454FM) or the 6" Roller Guide (454FA). Order the complete assembly for replacement. 8" Roller Guide, 454ER and 454ET 454ER1 454ER2 454ET1 454ET2...
  • Page 29 Roller Guides Replacement Parts 8" Roller Guide, 454ER and 454ET (continued) ITEM PRINT NO. DESCRIPTION 27758 Roller Guide Base, 8" (454ER) 29942 Roller Guide Base, 8" (454ET) 63182 Roller Guide Assembly, 8" 27730 Roller Guide Arm, LH 27729 Roller Guide Arm, RH...

  • Page 30: 4" Counterweight Roller Guide, 65150

    4" Counterweight Roller Guide, 65150 2, 4, 5 ITEM PRINT NO. DESCRIPTION 29244 Roller Guide Base 28660 Roller Guide Shaft 63277 Roller Guide Assembly 700579 Washer, Hex Jam Nut " 72195 Lockwasher, " 200LG1 Roller Guide Bolt Kit ©Vertical Express...

  • Page 31: 4" Roller Guide, 67960

    Roller Guides Replacement Parts 4" Roller Guide, 67960 ITEM PRINT NO. DESCRIPTION 45200 Roller Guide Base 45201 Roller Guide Arm, LH 45198 Roller Guide Arm, RH 45196 Roller Guide Arm Shaft 744GF1 Roller Guide Shaft 63277 Car Roller Guide Assembly, 4" 77794 Rubber Spring 77572...

  • Page 32: C12 & C7 Formed Rail Guide Shoe Assembly, 454Br

    Roller Guide Spacer, 2 " 454BT1 Roller Guide Assembly, 2 " 744DY1 Counterweight Roller Guide Shaft 70072 Hex Head Cap Screw, " 70108 Hex Nut, " 70083 Helical Lockwasher, " 717BT3 External Retainer Ring 200LG1 Roller Guide Bolt Kit ©Vertical Express...

  • Page 33: Car Balancing Frame

    Roller Guides Car Balancing Frame Car Balancing Frame Preliminary Check 1. Before balancing the car, verify that the following installations have been completed: • • Flooring • Door Operator • Guide Shoes 2. Position the car in the center of the hoistway so that balance weights can be loaded inside the car.
  • Page 34 12. Use the two provided clamps to lock the weights in place. 13. Turn ON the mainline disconnect. 14. After car balancing, complete the final roller guide adjustment. Balance Weight (165CLJ001) 12.57 lbs. each Car Balance Frame (168CH) Figure 12 - Frame and Balance Weights ©Vertical Express...

  • Page 35: Specifications

    Up to fpm Front to Back Side to Side 8" Roller Guide • 400 lbs. running, empty car balanced 454ER 1000 fpm • 400 lbs. running, empty car balanced 15 lb. rails • 600 lbs. loading • Unbalanced load not to exceed 70 lb.
  • Page 36 Specifications Roller Guides This page intentionally left blank. ©Vertical Express...
  • Page 38 Tel: (866) 448-3789 (toll free) Fax: (901) 877-8099 www.verticalxpress.com All illustrations and specifications are based on information in effect at time of publication approval. Vertical Express reserves the right to change specifications or design and to discontinue items without prior notice or obligation. © 2019 Vertical Express...

This manual is also suitable for:

454et6515067960454fm454fa

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