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Vertical Express LD-03 Manual

Linear door operator with uit
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LD-03 Linear
Door Operator
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Summary of Contents for Vertical Express LD-03

  • Page 1 LD-03 Linear Door Operator with UIT...
  • Page 2 Every attempt has been made to ensure that this documentation is as accurate and up-to-date as possible. However, Vertical Express assumes no liability for consequences, directly or indirectly, resulting from any error or omission. The material contained herein is subject to revision. Please report any problems with this manual to Vertical Express, P.O.

  • Page 3: Table Of Contents

    LD-03 Linear Door Operator with UIT Contents LD-03 Linear Door Operator with UIT Contents Safety Precautions ..............3 General Safety .
  • Page 4 Contents LD-03 Linear Door Operator with UIT Contents (continued) Technical Information ............. 30 Record Flight Time .

  • Page 5: Safety Precautions

    Safety Precautions LD-03 Linear Door Operator with UIT Safety Precautions IMPORTANT! Read this page before any work is performed on elevator equipment. The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do not attempt any procedure that you are not qualified to perform.

  • Page 6: Mechanical Safety

    LD-03 Linear Door Operator with UIT Safety Precautions Electrical Safety Mainline Disconnect (continued) (continued) Unless otherwise directed, always Turn OFF, Lock, and Tag out the mainline disconnect to remove power from elevator equipment. Before proceeding, confirm that the equipment is de-energized Elevator Industry Field Employees’...

  • Page 7: Arrival Of Equipment

    Safety Precautions LD-03 Linear Door Operator with UIT Static Protection Guidelines IMPORTANT! Read this page before working with electronic circuit boards. Elevator control systems use a number of electronic cards to control various functions of the elevator. These cards have components that are extremely sensitive to static electricity and are susceptible to damage by static discharge.
  • Page 8 LD-03 Linear Door Operator with UIT Contents Contents This page intentionally left blank. Vertical Express...

  • Page 9: Specifications

    LD-03 Linear Door Operator with UIT Specifications Specifications • Maximum Door Opening Speed: 2 ft/s • Maximum Combined Door Weight: 450 lbs. (weight is the combined car and hoistway door assemblies and components) • Motor Horsepower: 1/6 HP • Motor Voltage: 120 VDC •...

  • Page 10: Setup And Adjustment

    Setup and Adjustment Setup using the UIT The Linear Door Operator (LD-03) is adjusted and configured by manufacturing. Only minor adjust- ments, if any, should be required at the job site. The supplied configuration of the door operator uses adjustment and parameter values that are different from the default values shown in the Diagnostics Section.

  • Page 11: Direction Check

    LD-03 Linear Door Operator with UIT Setup and Adjustment Direction Check To prevent automatic movement of the door while adjusting limit switches, place elevator on Inspection Operation. Check the DOL and DCL limits. a. Place the car on Inspection Operation.

  • Page 12: Door Scan

    Setup and Adjustment LD-03 Linear Door Operator with UIT Door Scan 1. Place the car on Inspection Operation. 2. Make sure the door(s) is FULLY CLOSED. 3. On the UIT, scroll to MAIN->PROFILE1->CMD->LEARN TRAVEL. 4. Press ENTER, and the UIT displays,...

  • Page 13: Closing Force

    Single Speed Doors: 2" from FULLY OPEN to 2" from the face of the strike column. • For the LD-03 Operator: 2 inches = 4.286 revolutions and 1 inch = 2.143 revolutions. Note: Each door operator is programmed with the correct stopwatch starting and stopping points (used for measuring closing time with the stopwatch feature).

  • Page 14: Door Closing Profile

    Setup and Adjustment LD-03 Linear Door Operator with UIT Door Closing Profile Close Torque Limit 3 Close Torque Limit 2 Close Torque Limit 1 (ctl3) (ctl2) (ctl1) CloseHighSpeed (chs#) Close_Jerk_Rate (cjdr#) Speed CloseDEcelRate CloseLinearTargetGain (cder#) CloseACcelRate (cltg#) (cacr#) CloseManualSpeed CloseNudgingSpeed...

  • Page 15: Door Opening Profile

    LD-03 Linear Door Operator with UIT Setup and Adjustment Door Opening Profile Open Torque Limit 1 Open Torque Limit 2 Open Torque Limit 3 (otl1) (otl2) (otl3) OpenHighSpeed (ohs#) Speed OpenBacklashDistance (obd#) OpenDEcelRate (oder#) OpenManualSpeed OpenACcelRate (oms#) (oacr#) OpenLinearTargetGain (oltg#)

  • Page 16: Diagnostics

    Diagnostics LD-03 Linear Door Operator with UIT Diagnostics The User Interface Tool (UIT) UP or DOWN Arrow - Scrolls through menus, adjustments, and displays. ThyssenKrupp Universal Door ESC - Exits the current level of a menu, adjustment, or display. ENTER - Selects a menu, adjust- ment, or display.

  • Page 17: The Uit Menu Tree

    LD-03 Linear Door Operator with UIT Diagnostics The UIT Menu Tree Main Menu Door Profile_# Control System Diagnostics Adjustment Adjustment Adjustment Adjustment Adjustment Monitor OTL1 OHS# CAN_esr IBM0 TPA1 OTL2 OMS# CAN_gsr DBM0 TPA2 OTL3 OACR# CAN_mder IBM1 TPM1 CTL1...

  • Page 18: Adjustments

    Diagnostics LD-03 Linear Door Operator with UIT Adjustments Control Adjustments Mnemonic Adjustment Definition Cycle Delay Time The time (in seconds) that the door control will delay at each limit when the doors are on continuous cycle mode Min: 0 Default: 32...
  • Page 19 LD-03 Linear Door Operator with UIT Diagnostics Control Adjustments (continued) Mnemonic Adjustment Definition (continued) IBM0 Invert Bit Mask 0 The signals shown in the table can be inverted by setting the corresponding bit. The default indicates that the Encoder Phase B and Encoder Phase A signals are inverted.

  • Page 20: Diagnostic Adjustments

    Diagnostics LD-03 Linear Door Operator with UIT Control Adjustments (continued) Mnemonic Adjustment Definition (continued) Input Invert Mask This is the input invert mask for the I/O Expansion. The signals shown in the table can be inverted by setting the corresponding bit. The default indicates that all of the input signals are inverted.

  • Page 21: Door Adjustments

    LD-03 Linear Door Operator with UIT Diagnostics Diagnostic Adjustments (continued) Adjustment Minimum Default Maximum Definition TPA2 2048 32767 Test Point 2 Address - Address for the variable information to be output at Test Point 2. TPD1 32767 Test Point 1 Divider - Divider for Test Point 1. Used to facili- tate viewing signals on Test Point 1.
  • Page 22 Diagnostics LD-03 Linear Door Operator with UIT Door Adjustments (continued) Adjustment Minimum Default Maximum Definition MDC* 6.79 Maximum Drive Current - The maximum drive current in Amps rms. Do Not Change. MFC* Motor Field Current - Motor field current in Amps rms. Do Not Change.

  • Page 23: Profile Adjustments

    LD-03 Linear Door Operator with UIT Diagnostics Profile Adjustments Notes: • # = Profile Number • Several different door operation profiles are available. • Each profile has adjustments for both Open and Close; The profile adjustments have the same minimum, default, and maximum values.
  • Page 24 Diagnostics LD-03 Linear Door Operator with UIT Profile Adjustments (continued) Adjustment Minimum Default Maximum Definition OACR# 1200 3600 Open Acceleration Rate (RPM/sec) - Open acceleration rate of door motor in rpm/sec. This is the rate the motor speed changes when transitioning from backlash speed to top speed.

  • Page 25: System Adjustments

    LD-03 Linear Door Operator with UIT Diagnostics System Adjustments These adjustments will not take effect until the new value is saved to FLASH and the door operator card is reset. System Adjustments Adjustment Minimum Default Maximum Definition – – Discrete Controller Interface - •...

  • Page 26: Parameters

    Diagnostics LD-03 Linear Door Operator with UIT Parameters CAN Parameters These values are viewable only to aid in factory-level diagnostics. Not for field use. Mnemonic Command Definition Transmit and Displays the value of the transmit and receive error counters. Receive Error...

  • Page 27: Diagnostic Parameters

    LD-03 Linear Door Operator with UIT Diagnostics Control Parameters (continued) For the availability of the following parameters, System Adjustment MAL must equal 1. Mnemonic Command Definition PIN0 Input Parameter 0 Use to view the status of the parameters shown in the table.

  • Page 28: Door Parameters

    Diagnostics LD-03 Linear Door Operator with UIT Door Parameters These values are viewable only to aid in diagnostic purposes. Mnemonic Command Definition ADC0 Analog to Digital Displays the value of analog to digital converter number 0, Converter 0 which is the lwfbk signal (W phase current feedback).

  • Page 29: Fault Codes

    Diagnostics Fault Codes Notes: • IMS 2.2 or greater is required to adjust the LD-03 Door Operator. • IMS 2.2.0.3 or greater is required to upload door profiles. • A UDC Door FAST IMS application is available. This application allows communication with the door operator at the door operator car top box using the orange cable and the 485 communi- cation link.
  • Page 30 Diagnostics LD-03 Linear Door Operator with UIT Fault Codes (continued) Fault Code Description / Causes / Solutions (continued) 2051 / 3051 XS BELT SLIP FLT - Excessive Belt Slip. Possible Solutions 1. Make sure the magnetic limits are fastened securely on the cam shaft.
  • Page 31 LD-03 Linear Door Operator with UIT Diagnostics Fault Codes (continued) Fault Code Description / Causes / Solutions (continued) 2059 / 3059 BUS POWER FAULT - Loss of BUS supply. Possible Solutions • Check fuse F2 on the door card and replace (if necessary).

  • Page 32: Technical Information

    Technical Information LD-03 Linear Door Operator with UIT Technical Information This procedure requires two people - one in the car, and one on top of the car. Record Flight Time 1. Place the car at the landing where the test will be performed.
  • Page 33 LD-03 Linear Door Operator with UIT Technical Information Upload Generic Software (continued) 7. Click Start. 8. Select Programs -> Accessories -> HyperTerminal. The Connection Description window opens. 9. Type in a name, such as "FLASH COMM", select an Icon, and then click OK. The Connect To window opens.

  • Page 34: Upload The Door Operator Profile

    Technical Information LD-03 Linear Door Operator with UIT Upload Generic Software (continued) 22. To start the software upload, click Send in the HyperTerminal screen. 23. When the upload is complete, the UIT displays, ThyssenKrupp Universal Door 21. Remove jumper JP3, press Reset, and the UIT displays,...

  • Page 35: Determine The Software Version/Revision

    LD-03 Linear Door Operator with UIT Technical Information Upload the Door Operator Profile (continued) d. If this message is not shown, check the following, • The JP3 jumper is installed properly. • The cables are installed properly. • The HyperTerminal settings are correct.

  • Page 36: Restart The Igbt Power Module

    2. Press ESC until the main menu displays. Restore Factory Defaults Each LD-03 Door Operator is shipped with certain parameters and adjustments modified to match the job condition. The defaults, however, remain the same for all units. The supplied configuration of the door operator uses adjustment and parameter values that are different from the default values shown in the Diagnostics Section.

  • Page 37: Troubleshooting

    LD-03 Linear Door Operator with UIT Troubleshooting Troubleshooting Power Up Verification 1. Turn OFF, Lock, and Tag out the mainline disconnect. 2. Unplug the connectors from the door card. 3. Turn ON the mainline disconnect. 4. Measure AC voltage on the door operator terminal strip across AC1S and AC2. The voltages should match the voltages in Table 1 (below).

  • Page 38: Led Verification

    Troubleshooting LD-03 Linear Door Operator with UIT LED Verification 1. Turn OFF, Lock, and Tag out the mainline disconnect. Reconnect the connectors on the door card (located inside the door operator). 2. Make sure the doors are in the FULLY CLOSED position.
  • Page 39 LD-03 Linear Door Operator with UIT Troubleshooting LED Verification and Power Supplies Check (continued) GND-ISO Test Point DGND P3.3 Reset Magnetic P5-ISO Test Point Test Point Test Point Button Sensor P15-ISO Test Point Fuse F2 VBUS Watchdog Fuse F3 Button...

  • Page 40: Checking The Encoder

    Troubleshooting LD-03 Linear Door Operator with UIT Checking the Encoder Perform this check to ensure that the encoder signals are working properly. 1. Before conducting this test, verify that fuse F1 on the door card is good. 2. Use a digital multimeter, and measure the voltage across fuse F1, •...

  • Page 41: Troubleshooting Guide

    LD-03 Linear Door Operator with UIT Troubleshooting Guide Troubleshooting Guide For assistance, please call 1-866-HELP-TKE. Problem Possible Causes or Solutions Doors Run the Opposite Direction 1. Change the hand of the operator by changing the LHO adjustment. When First Powered Up 2.
  • Page 42 Troubleshooting Guide LD-03 Linear Door Operator with UIT Problem (continued) Possible Causes or Solutions Doors Will Not Open to FULLY OPEN 1. Verify that the DOL limit is adjusted properly, and that the DOL LED comes ON when Position the magnet is aligned with the hall-effect sensor.
  • Page 43 LD-03 Linear Door Operator with UIT Troubleshooting Guide Problem (continued) Possible Causes or Solutions Doors Will Not Set Up 1. Verify that the motor moves the door in the correct direction when MDC or MDO are pushed. 2. Verify that the encoder is connected properly.

  • Page 44: Maintenance

    Maintenance LD-03 Linear Door Operator with UIT Maintenance Change the Door Operator Belt (Single Speed) 1. Turn the 3/8” adjustment screw (located between the idler base and the push bar) clockwise into the idler base to loosen it. See Figure 5 for all steps in this procedure.

  • Page 45: Change The Door Operator Belt (Center Opening)

    LD-03 Linear Door Operator with UIT Maintenance Change the Door Operator Belt (Center Opening) 1. Turn the 3/8” adjustment screw (located between the idler base and the push bar) clockwise into the idler base to loosen it. See Figure 6 for all steps in this procedure.

  • Page 46: Replacement Parts

    Replacement Parts LD-03 Linear Door Operator with UIT Replacement Parts 1504BK Single Speed Left and Right Hand Assemblies Vertical Express...
  • Page 47 LD-03 Linear Door Operator with UIT Replacement Parts 1504BK Single Speed Left and Right Hand Assemblies (continued) ITEM PART NO. PRINT NO. DESCRIPTION 186CP Box Assembly, Car Top 596DB2 Mount, Motor 677AG1 Pulley, Assembly, Idler 9817920 590DA2 Motor, Assembly, Belt Pulley 125AD2 Belt, Drive, 36"...

  • Page 48: 1504Bl Center Opening Assemblies

    Replacement Parts LD-03 Linear Door Operator with UIT 1504BL Center Opening Assemblies Vertical Express...
  • Page 49 LD-03 Linear Door Operator with UIT Replacement Parts 1504BL Center Opening Assemblies (continued) ITEM PART NO. PRINT NO. DESCRIPTION 186CP Box Assembly, Car Top 596DB2 Mount, Motor 677AG1 Pulley, Assembly, Idler 9817920 590DA2 Motor Assembly, Belt Pulley 125AD10 Belt, Drive, 36" Opening 125AD11 Belt, Drive, 42"...

  • Page 50: 1504Bv 2-Speed Left And Right Hand Assemblies

    Replacement Parts LD-03 Linear Door Operator with UIT 1504BV 2-Speed Left and Right Hand Assemblies Vertical Express...
  • Page 51 LD-03 Linear Door Operator with UIT Replacement Parts 1504BV 2-Speed Left and Right Hand Assemblies (continued) ITEM PART NO. PRINT NO. DESCRIPTION 186CP Box Assembly, Car Top 596FE001 Mount, Motor 677AG1 Pulley, Assembly, Idler 9817920 590DA2 Motor Assembly, Belt Pulley 125AD7 Belt, Drive, 36"...

  • Page 52: 186Cp Car Top Box

    Replacement Parts LD-03 Linear Door Operator with UIT 186CP Car Top Box Right Hand View, Top Cover Removed Vertical Express...
  • Page 53 LD-03 Linear Door Operator with UIT Replacement Parts 186CP Car Top Box (continued) ITEM PART NO. PRINT NO. DESCRIPTION 9863877 6300PA3 PCB Assy, Universal Door Controller (UDC) 9765841 6300WK1 PCB Assembly, SE Interface 9876954 6300HL1 PCB Assembly, VVVF User Interface Tool (UIT)
  • Page 54 Replacement Parts LD-03 Linear Door Operator with UIT This page intentionally left blank. Vertical Express...
  • Page 56 P.O. Box 2019 Memphis, TN 38101 Tel: (866) 448-3789 (toll-free) Fax: (901) 261-1807 www.verticalxpress.com All illustrations and specifications are based on information in effect at the time of publication approval. Vertical Express reserves the right to change specification or designs and to discontinue items without prior notification or obligation. v.Y.m. Copyright © 2012 Vertical Express Elevator...