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Vertical Express HD-03 Manual

Door operators with ims
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HD-03 and HD-04 Door
Operators with IMS

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Summary of Contents for Vertical Express HD-03

  • Page 1 HD-03 and HD-04 Door Operators with IMS...
  • Page 2 Every attempt has been made to ensure that this documentation is as accurate and up-to-date as possible. However, Vertical Express assumes no liability for consequences, directly or indirectly, resulting from any error or omission. The material contained herein is subject to revision. Please report any problems with this manual to Vertical Express, P.O.

  • Page 3: Table Of Contents

    HD-03 and HD-04 Door Operators Contents Contents Safety Precautions ..............3 General Safety .
  • Page 4 3001AH_ HD-03 Door Operator........

  • Page 5: Safety Precautions

    Safety Precautions HD-03 and HD-04 Door Operators Safety Precautions IMPORTANT! Read this page before any work is performed on elevator equipment. The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do not attempt any procedure that you are not qualified to perform.

  • Page 6: Mechanical Safety

    HD-03 and HD-04 Door Operators Safety Precautions Electrical Safety Mainline Disconnect (continued) (continued) Unless otherwise directed, always Turn OFF, Lock, and Tag out the mainline disconnect to remove power from elevator equipment. Before proceeding, confirm that the equipment is de-energized Elevator Industry Field Employees’...

  • Page 7: Arrival Of Equipment

    Safety Precautions HD-03 and HD-04 Door Operators Static Protection Guidelines IMPORTANT! Read this page before working with electronic circuit boards. Elevator control systems use a number of electronic cards to control various functions of the elevator. These cards have components that are extremely sensitive to static electricity and are susceptible to damage by static discharge.
  • Page 8 HD-03 and HD-04 Door Operators Contents Contents This page intentionally left blank. Vertical Express...

  • Page 9: Specifications

    HD-03 and HD-04 Door Operators Specifications Specifications • Maximum Door Opening Speed: 2 ft/s • Maximum Combined Door Weight: 1500 lbs (weight is combined car and hoistway door assemblies and components) • Motor Horsepower: 1/6 and 1/2 hp • Motor Voltage:1/6 hp - 150 VDC, 1/2 hp - 115 VAC •...
  • Page 10 Overview HD-03 and HD-04 Door Operators Overview (continued) To change the door travel or stroke, move the adjustable arm: • Closer to the center of the drive wheel = less door travel for the same amount of wheel rotation. •...

  • Page 11: Mechanical Installation And Adjustment

    HD-03 and HD-04 Door Operators Mechanical Installation and Adjustment Mechanical Installation and Adjustment Single and Two-Speed Door Operation Prepare the Door Operator Note: Installation and adjustment of the door operator is best accomplished from an upper landing. Place the car top at a comfortable working height, and use the landing as a working platform.
  • Page 12 Mechanical Installation and Adjustment HD-03 and HD-04 Door Operators Single and Two-Speed Door Operation (continued) Mounting the Door Operator 1. Lift the door operator to the car top. Center the operator in the slots of the door operator support. Install the four bolts and tighten. See Figure 3, Detail A.
  • Page 13 HD-03 and HD-04 Door Operators Mechanical Installation and Adjustment Single and Two-Speed Door Operation (continued) Setting the Stroke Notes: • The two cap screws securing the intermediate arm to the pivot arm should be loose when set- ting the stroke.
  • Page 14 Mechanical Installation and Adjustment HD-03 and HD-04 Door Operators Single and Two-Speed Door Operation (continued) Adjusting the Drive Arms - See Figure 5 on page 13 for all steps in this procedure. 1. Place the doors in the Fully Open Position.
  • Page 15 HD-03 and HD-04 Door Operators Mechanical Installation and Adjustment Adjusting the Drive Arms (continued) Spacer Plate Door Open Pivot Pivot Arm Adjustable Intermediate Adjustable Intermediate Drive Pivot Mechanical Point Stop–door Open Adjustable Bearing Spacer Adjustable Point B is center Intermediate...

  • Page 16: Center Opening Door Operation (Dual Drive Arm)

    Mechanical Installation and Adjustment HD-03 and HD-04 Door Operators Single and Two-Speed Door Operation (continued) Setting the Mechanical Stops 1. Move the doors to the Fully Open Position. 2. Position the open mechanical stop 1/8" (3mm) from the inside surface of the drive wheel, and tighten the bolt securely.
  • Page 17 HD-03 and HD-04 Door Operators Mechanical Installation and Adjustment Center Opening Door Operation (Dual Drive Arm) (continued) 8. Check and adjust as necessary the tension on the single V belt between the motor sheave and jack shaft sheave: a. Loosen the four motor mounting bolts, and position the motor.
  • Page 18 Mechanical Installation and Adjustment HD-03 and HD-04 Door Operators Center Opening Door Operation (Dual Drive Arm) (continued) 4 Sets Hex Head Cap Screw (1) Flat Washer (2) Helical Lockwasher (1) Hex Nut (1) Match drill hole in cab top (each end)
  • Page 19 HD-03 and HD-04 Door Operators Mechanical Installation and Adjustment Center Opening Door Operation (Dual Drive Arm) (continued) Drive Wheel Bar Drive Wheel Bearing Spacer Pivot Arm Adjustable Arm 8 X 1 4 Flat Head 8 Hex Nut Socket Cap Screw...
  • Page 20 Mechanical Installation and Adjustment HD-03 and HD-04 Door Operators Center Opening Door Operation (Dual Drive Arm) (continued) The centerline of the drive shaft must match the centerline of the door opening. Note: Corresponding dimensions on each side are equal. Set at Factory...

  • Page 21: Electronic Setup And Adjustment

    HD-03 and HD-04 Door Operators Electronic Setup and Adjustment Electronic Setup and Adjustment IMS 2.2 or greater is required for these adjustments. See “Use of the Door Smart FAST” on page 27 for the following procedures. The configuration done by the factory uses adjustment and parameter values that are...
  • Page 22 Electronic Setup and Adjustment HD-03 and HD-04 Door Operators Limit Setting (continued) 7. Tighten the door card mounting bracket screws. 8. Slide the DCL and DOL Cams to align the center of their magnets with the center of their respective magnetic sensors at the edge of the door card.

  • Page 23: Direction Check

    HD-03 and HD-04 Door Operators Electronic Setup and Adjustment Limit Setting (continued) Reset Magnetic Button Sensor Fuse F2 Watchdog VBUS LED Fuse F3 Button Fuse Button JP3, JP4, JP5 Magnetic Sensor Figure 11 - 6300PA4 Door Operator Card Direction Check To prevent automatic movement of the door while adjusting limit switches, place elevator on Inspection Operation.

  • Page 24: Auto Null

    Electronic Setup and Adjustment HD-03 and HD-04 Door Operators Auto Null 1. With the car on Inspection Operation, bring the doors to rest. Position is not important. 2. In the Door Smart FAST, view and record the values of the ADC0 and ADC1 parameters.
  • Page 25 HD-03 and HD-04 Door Operators Electronic Setup and Adjustment Profile Adjustments (continued) Close Torque Limit 3 Close Torque Limit 2 Close Torque Limit 1 (ctl3) (ctl2) (ctl1) CloseHighSpeed (chs#) Close_Jerk_Rate (cjdr#) Speed CloseDEcelRate CloseLinearTargetGain (cder#) CloseACcelRate (cltg#) (cacr#) CloseManualSpeed CloseNudgingSpeed...
  • Page 26 Electronic Setup and Adjustment HD-03 and HD-04 Door Operators Profile Adjustments (continued) Open Torque Limit 1 Open Torque Limit 2 Open Torque Limit 3 (otl1) (otl2) (otl3) OpenHighSpeed (ohs#) Speed OpenBacklashDistance (obd#) OpenDEcelRate (oder#) OpenManualSpeed OpenACcelRate (oms#) (oacr#) OpenLinearTargetGain (oltg#)

  • Page 27: Closing Force

    HD-03 and HD-04 Door Operators Electronic Setup and Adjustment Closing Force 1. In the Door Smart FAST, note the value of the door adjustment STALL so that it can be set back later. 2. Set the value of STALL to 0.

  • Page 28: Setting The Gate Switch

    Electronic Setup and Adjustment HD-03 and HD-04 Door Operators Closing Kinetic Energy (continued) 9. From the monitor pull-down menu, select the POS (Door Position) parameter and record the value. 10. On the Door Adjustment Screen, enter the value from Step 9 into SWM2.

  • Page 29: Diagnostics

    HD-03 and HD-04 Door Operators Diagnostics Diagnostics The Door Smart Fast Overview of Adjustments, Parameters, and Commands • All adjustments must be made when the doors are idle. • Before the card is reset or powered down, save any adjustment changes to FLASH.

  • Page 30: Quick Reference Table

    Diagnostics HD-03 and HD-04 Door Operators Quick Reference Table Parameters Adjustments Commands Door Control Diagnostics System CAN Profile# Control Diagnostics Door System TPL1 OHS# *IBMO TPA1 OTL1 *PIN0 TPL2 OMS# *DBMO TPA2 OTL2 *PIN1 TPO1 OACR# *IBM1 TPM1 OTL3 *PIN4...

  • Page 31: Monitor Menu

    HD-03 and HD-04 Door Operators Diagnostics Monitor Menu Command Name Definition Analog to Digital Converter 0 ADC0 Displays the value of analog to digital converter number 0. Analog to Digital Converter 1 ADC1 Displays the value of analog to digital converter number 1.

  • Page 32: Command Menu

    Diagnostics HD-03 and HD-04 Door Operators Command Name Definition Motion Control State Number Indicates the current motion control state shown below. Direction Reversal Stop Door Hold Closed Nudge Close Manual Open Manual Close Open Door Close Door Test Point 1 Long In TPL1 Displays Long Test Point 1 input variable.

  • Page 33: Profile Adjustments

    HD-03 and HD-04 Door Operators Diagnostics Profile Adjustments Notes: • The most recent information for diagnostics is located in the IMS Help Files on TEnet @:TEnet->Technical Information->Technical Publications->IMS Help Files. • # = Profile Number • Several different door operation profiles are available.

  • Page 34: Control Adjustments

    Diagnostics HD-03 and HD-04 Door Operators Control Adjustments Note: The most recent information for the diagnostics is located in the IMS Help Files on TEnet @:TEnet->Technical Information->Technical Publications->IMS Help Files. Definition Name Minimum Maximum Default Cycle Delay Time De-Bounce Bit Mask 0...

  • Page 35: Door Adjustments

    HD-03 and HD-04 Door Operators Diagnostics Door Adjustments Note: The most recent information for the diagnostics is located in the IMS Help Files on TEnet @:TEnet->Technical Information->Technical Publications->IMS Help Files. Definition Name Minimum Maximum Default Active Door Profile ADP* DPL adj. value...

  • Page 36: System Adjustments

    Diagnostics HD-03 and HD-04 Door Operators System Adjustments These adjustments will not take effect until the new value is saved to FLASH and the door operator card is reset. Note: The most recent information for diagnostics is located in the IMS Help Files on TEnet @:TEnet->Technical Information->Technical Publications->IMS Help Files.

  • Page 37: Fault Codes

    HD-03 and HD-04 Door Operators Diagnostics Fault Codes Access the Door Diagnostics I/O and Fault Window 1. Select the appropriate car from the Control Panel window. See Figure 16. 2. Select Door Diagnostics from the Service menu. 3. Select Front/Rear: I/O and Faults from the Door Diagnostics menu.
  • Page 38 Diagnostics HD-03 and HD-04 Door Operators Fault Codes Notes: • The most recent information for diagnostics is located in the IMS Help Files on TEnet @:TEnet->Technical Information->Technical Publications->IMS Help Files. • IMS 2.2 or greater is required to adjust the door operator or upload door profiles.

  • Page 39: Service Information

    HD-03 and HD-04 Door Operators Service Information Service Information This procedure requires two people - one in the car, and one on top of the car. Record Flight Time 1. Place the car at the landing where the test will be performed.

  • Page 40: Upload Door Operator Software

    Service Information HD-03 and HD-04 Door Operators Upload Door Operator Software Upload Generic Software If the "CHECKSUM FAILURE" Fault has been displayed, the generic software has been corrupted and must be reloaded. In addition, the door operator profile must be reloaded.

  • Page 41: Upload The Door Operator Profile

    HD-03 and HD-04 Door Operators Service Information Upload Generic Software (continued) 15. Click ASCII Setup, and verify the following: • Line delay: 0 milliseconds • Character delay: 0 milliseconds • The only item checked is “Wrap lines that exceed terminal width”...
  • Page 42 Service Information HD-03 and HD-04 Door Operators Upload the Door Operator Profile (continued) Figure 17 - IMS Window, Service Tab 5. In the Transfer window, click on the chip in the graphic, or select Upload to cause the arrows to point from the computer to the chip.

  • Page 43: Cycle Mode

    HD-03 and HD-04 Door Operators Service Information Upload the Door Operator Profile (continued) 7. Highlight the file that matches the job. 8. Click Open, and the Door Profile Value Screen displays. The values will begin to fill in as they are being loaded (this may take several seconds).

  • Page 44: Card Replacement

    Service Information HD-03 and HD-04 Door Operators Card Replacement 1. Use IMS to save the door operator profile to a computer file. a. In the Front Door Smart Fast window, click the Transfer tab. b. Click Download. Browse to a location for the file and give it a name in the File Name field. See Figure 21.
  • Page 45 HD-03 and HD-04 Door Operators Service Information Card Replacement (continued) 6. Install the new door card. 7. Reconnect all connectors except CON10. 8. Turn ON the mainline disconnect. Troubleshooting 9. Verify that the VBUS and WD LEDs are ON. If LEDs are not ON, see the Section to correct the problem.
  • Page 46 Service Information HD-03 and HD-04 Door Operators Card Replacement (continued) Limit Setting 1. Turn OFF, Lock, and Tag out the mainline disconnect. 2. Reconnect CON10. 3. Manually move the door to the Fully Closed Position, noting which direction the cam shaft rotates.
  • Page 47 HD-03 and HD-04 Door Operators Service Information Card Replacement (continued) Door Scan 1. With the car on Inspection Operation, make sure the doors are Fully Closed or Fully Open. 2. In the Door Smart FAST, select the LTR (Learn Travel) Command from the Command pull-down menu.

  • Page 48: Troubleshooting

    Troubleshooting HD-03 and HD-04 Door Operators Troubleshooting Power Up Verification 1. Turn OFF, Lock, and Tag out the mainline disconnect. 2. Unplug the connectors from the door card. 3. Turn ON the mainline disconnect. 4. Measure AC voltage on the door operator terminal strip across AC1S and AC2. The voltages should match the voltages in Table 3.

  • Page 49: Led Verification

    HD-03 and HD-04 Door Operators Troubleshooting LED Verification Note: See Figure 24 on page 48 for all steps in the next two procedures. 1. Turn OFF, Lock, and Tag out the mainline disconnect. Reconnect the connectors on the door card (located inside the door operator).
  • Page 50 Troubleshooting HD-03 and HD-04 Door Operators LED Verification and Power Supplies Check (continued) DCL LED DOL LED CON 11 VBUS Fuse F1 AGND P3.3 DGND DGND Test Test Test Test Test Point Point Point Point Point P3.3A Test Point Power Supply...

  • Page 51: Checking The Encoder

    HD-03 and HD-04 Door Operators Troubleshooting Checking the Encoder Perform this check to ensure that the encoder signals are working properly. 1. Before conducting this test, verify that fuse F1 on the door card is good. 2. Use a digital multimeter, and measure the voltage across fuse F1.

  • Page 52: Wiring Diagrams

    Wiring Diagrams HD-03 and HD-04 Door Operators Wiring Diagrams Vertical Express...
  • Page 53 HD-03 and HD-04 Door Operators Wiring Diagrams Wiring Diagrams (continued) Printed in USA November, 2011...
  • Page 54 Wiring Diagrams HD-03 and HD-04 Door Operators Wiring Diagrams (continued) Vertical Express...

  • Page 55: Troubleshooting Guide

    HD-03 and HD-04 Door Operators Troubleshooting Guide Troubleshooting Guide For assistance, please call 1-866-HELP-TKE. Problem Possible Causes or Solutions Doors Run the Opposite Direction 1. Change the hand of the operator by changing the LHO adjustment. When First Powered Up 2.
  • Page 56 Troubleshooting Guide HD-03 and HD-04 Door Operators Problem (Continued) Possible Causes or Solutions Doors Will Not Open to Fully Open Posi- 1. Verify that the DOL limit is adjusted properly, and that the DOL LED comes ON when tion the magnet is aligned with the hall-effect sensor.
  • Page 57 HD-03 and HD-04 Door Operators Troubleshooting Guide Problem (Continued) Possible Causes or Solutions Doors Will Not Set Up 1. Verify that the motor moves the door in the correct direction when MDC or MDO are pushed. 2. Verify that the encoder is connected properly.

  • Page 58: Maintenance

    Maintenance HD-03 and HD-04 Door Operators Maintenance 1. Check that the motor mounting bolts are tight. 2. Remove the brush covers (where applicable), blow out the brush holders, check the brushes for wear, and reinstall the covers. 3. Inspect the operator belts for the following: a.

  • Page 59: Replacement Parts

    HD-03 and HD-04 Door Operators Replacement Parts Replacement Parts 3001AH_ HD-03 Door Operator 3001AN_HD-04 Door Operator 30 31 Section A-A Printed in USA November, 2011...
  • Page 60 Replacement Parts HD-03 and HD-04 Door Operators 3001AH_ HD-03 Door Operator 3001AN_HD-04 Door Operator (continued) 25 26 Section B-B .375 Vertical Express...
  • Page 61 HD-03 and HD-04 Door Operators Replacement Parts 3001AH_ HD-03 Door Operator 3001AN_HD-04 Door Operator (continued) ITEM PART NO. PRINT NO. DESCRIPTION 9739593 591BJ1 Motor Assembly, 115 VAC, 1/2 HP w/Encoder 9779504 591BF1 Motor Assembly, 115 VAC, 1/6 HP w/Encoder 9825431...
  • Page 62 Replacement Parts HD-03 and HD-04 Door Operators 3001AH_ HD-03 Door Operator 3001AN_HD-04 Door Operator (continued) 9741227 141222 Holder, Magnet 9741252 141251 Magnet, Cam 171CM1 Switch, Toggle, SPST, 250V, 3A 9782527 108252 Bell, Emergency Alarm 141787 Stand-off, Card, Locking 786AJ1 Spacer, Card...

  • Page 63: 3001At_Hd-03 Center Opening Dual Arm Door Operator

    HD-03 and HD-04 Door Operators 3001AT_HD-03 Center Opening Dual Arm Door Operator 3001AT_HD-03 Center Opening Dual Arm Door Operator 3001AW_HD-04 Center Opening Dual Arm Door Operator 17 18 Section A-A Printed in USA November, 2011...
  • Page 64 3001AW_HD-04 Center Opening Dual Arm Door Operator HD-03 and HD-04 Door Operators 3001AT_HD-03 Center Opening Dual Arm Door Operator 3001AW_HD-04 Center Opening Dual Arm Door Operator (continued) 24 25 Vertical Express...
  • Page 65 HD-03 and HD-04 Door Operators 3001AW_HD-04 Center Opening Dual Arm Door Operator 3001AT_HD-03 Center Opening Dual Arm Door Operator 3001AW_HD-04 Center Opening Dual Arm Door Operator (continued) ITEM PART NO. PRINT NO. DESCRIPTION 591BJ1 Motor Assembly, 115 VAC, 1/2 HP w/Encoder...
  • Page 66 3001AW_HD-04 Center Opening Dual Arm Door Operator HD-03 and HD-04 Door Operators 3001AT_HD-03 Center Opening Dual Arm Door Operator 3001AW_HD-04 Center Opening Dual Arm Door Operator (continued) 9741252 141251 Magnet, Cam 171CM1 Switch, Toggle 9782527 108252 Bell, Emergency Alarm 177AM1...
  • Page 68 P.O. Box 2019 Memphis, TN 38101 Tel: (866) 448-3789 (toll-free) Fax: (901) 261-1807 www.verticalxpress.com All illustrations and specifications are based on information in effect at the time of publication approval. Vertical Express reserves the right to change specification or designs and to discontinue items without prior notification or obligation. v.Y.m. Copyright © 2011 Vertical Express...

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