Siemens SIPART PS2 Operating Instructions Manual
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Siemens SIPART PS2 Operating Instructions Manual

Electropneumatic positioners with foundation fieldbus
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SIPART
Electropneumatic positioners
SIPART PS2 with FOUNDATION
Fieldbus
Operating Instructions
6DR56..
07/2020
A5E00214569-AC
Introduction
Safety information
Description
Installing/mounting
Connecting
Operation
Commissioning
Parameter assignment
Functional safety
Fieldbus communication
Service and maintenance
Diagnostics and
troubleshooting
Technical specifications
Dimension drawings
Spare parts/accessories/
scope of delivery
Product documentation and
support
External position detection
Pressure gauge blocks
Sealing plug / thread
adapter
Booster
Abbreviations
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A
17
A
B
C

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Summary of Contents for Siemens SIPART PS2

  • Page 1 Introduction Safety information Description SIPART Installing/mounting Connecting Electropneumatic positioners SIPART PS2 with FOUNDATION Operation Fieldbus Commissioning Parameter assignment Operating Instructions Functional safety Fieldbus communication Service and maintenance Diagnostics and troubleshooting Technical specifications Dimension drawings Spare parts/accessories/ scope of delivery Product documentation and...

  • Page 2: Qualified Personnel

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Basic electronics ........................ 28 Functional principle ......................29 Installing/mounting ..........................31 Basic safety instructions ..................... 31 4.1.1 Exceeded maximum permissible operating pressure ............32 4.1.2 Increased sound pressure level ................... 33 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 4 Structure of pneumatic connection ..................82 5.3.2.2 Integrated pneumatic connection..................82 5.3.3 Pneumatic connection in the flameproof enclosure ............83 5.3.4 Behavior in case of failure of the auxiliary power and/or the supply pressure PZ....84 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 5 Device replacement ......................116 Parameter assignment........................119 Introduction to parameter assignment section..............119 Parameter overview ......................120 Overview of diagnostic parameters .................. 123 Description of parameters ....................125 8.4.1 Parameter name ......................125 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 6 Monitoring the position average value 'P.\\PAVG' ............... 170 Functional safety ..........................175 Range of applications for functional safety ............... 175 Safety function ........................ 175 Safety Integrity Level (SIL) ....................177 Setup..........................178 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 7 12.2.4.5 Diagnostic value '6.HOURS - Number of operating hours' ..........208 12.2.4.6 Diagnostic value '7.HOURR - Resettable operating hours counter' ........209 12.2.4.7 Diagnostic value '8.WAY - Determined travel' ..............209 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 8 14 Monitoring the upper limit temperature ..............224 12.3.4.14 15 Monitoring the position average value................. 224 12.3.4.15 16 Monitoring the plausibility of values for the Partial Stroke Test ........224 12.4 Fault and remedy ......................225 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 9 Spare parts ........................256 15.3 Scope of delivery Mechanic Limit Switches (MLS) ............. 259 15.4 Scope of delivery Analog Input Module (AIM) ..............260 15.5 Accessories ........................261 15.6 Order data ........................261 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 10 Technical specifications of accessory part ................. 288 Dimensional drawings of accessory part ................289 Booster............................... 291 Increased sound pressure level ..................291 Booster introduction ......................291 Mounting a booster ......................291 Booster commissioning ....................295 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 11 For positioners in non-flameproof enclosure..............298 B.6.2 For positioners in flameproof enclosure................299 Technical specifications of booster..................299 Abbreviations............................. 301 Abbreviations for positioners.................... 301 Abbreviations for functional safety ................... 302 Glossary ............................. 305 Index ..............................307 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 12 Table of contents SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 13: Introduction

    Scope of documentation Article no. Product 6DR56.. SIPART PS2 with FOUNDATION Fieldbus 6DR5...-Z D53 M12 device plug (D coding) for Analog Output Module (AOM) 6DR5...-Z D54 M12 device plug (D coding) for External Position Transmitter 6DR5...-Z D55 M12 device plug (D coding) for Digital I/O Module (DIO) 6DR5...-Z D53...

  • Page 14: Document History

    8. Section "Spare parts/accessories/scope of delivery" extended 9. New appendices – External position detection – Pressure gauge block – Sealing plug / thread adapter – Booster SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 15: Product Compatibility

    Use the device in accordance with the information on the nameplate and in the Technical specifications (Page 227). Checking the consignment 1. Check the packaging and the delivered items for visible damages. 2. Report any claims for damages immediately to the shipping company. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 16: Security Information

    Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/industrialsecurity.

  • Page 17: Transportation And Storage

    The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
  • Page 18 Introduction 1.9 Notes on warranty SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 19: Safety Information

    Observe the information and symbols on the device. Do not remove any information or symbols from the device. Always keep the information and symbols in a completely legible state. Warning symbols on the device Symbol Explanation Consult operating instructions SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 20: Laws And Directives

    • Only carry out modifications that are described in the instructions for the device. Failure to observe this requirement cancels the manufacturer's warranty and the product approvals. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 21: Requirements For Special Applications

    Note Operation under special ambient conditions We highly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes.
  • Page 22 • Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe circuit. • Observe the specifications for the electrical data on the certificate and/or in Technical specifications (Page 227). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 23: Description

    The positioner is used to move and control pneumatic actuators. The positioner works electropneumatically, using compressed air as auxiliary power. The positioner is used to control valves, for example, with: • Linear actuator • Part-turn actuator VDI/VDE 3845 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 24: Device Design

    Figure 3-1 Positioner attached to a single-acting linear actuator ① Part-turn actuator ② Pressure gauge block, double-acting ③ Double-acting positioner in polycarbonate enclosure Figure 3-2 Positioner attached to double-acting part-turn actuator SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 25 Positioner in flameproof aluminum enclosure attached to linear actuator ① Part-turn actuator ② Double-acting positioner in flameproof aluminum enclosure ③ Pressure gauge block, double-acting Figure 3-4 Positioner in flameproof aluminum enclosure attached to part-turn actuator SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 26: Nameplate Layout

    For technical data and temperature classes, see certificate / Operating Instructions / Operating Instructions ① ③ Approvals FM/CSA marking for hazardous area ② ④ ATEX/IECEx marking for hazardous area Permissible ambient temperature for operation in hazardous areas SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 27: Explanation Of Ex Information

    Basic electronics ⑦ ⑯ Output: Actuating pressure Y2 Connecting terminals of option modules ⑧ ⑰ Buttons Shield connection (only with polycarbonate enclosure) ⑨ ⑱ Restrictor Y2 for double-acting actuators Cable gland SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 28: Overview Of Device Components (Ex)

    Friction clutch adjustment wheel for double-acting actuators visible when the positioner is open Figure 3-7 View of positioner in flameproof enclosure, cover opened 3.3.3 Basic electronics Figure 3-8 Basic electronics, schematic representation SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 29: Functional Principle

    In a double-acting version, two pressure chambers work against each other. Ventilating the volume of one chamber simultaneously depressurizes the volume of the other. Control algorithm The control algorithm is an adaptive, predictive five-point controller. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 30 SIMATIC PDM and AMS. By comparing the old values with the current ones, you can draw conclusions about the wear and tear of the valve. This is done using the diagnostics function. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 31: Installing/Mounting

    If the lid gasket is not positioned correctly in the groove of the base plate, it could be damaged when the lid is mounted and screwed tight. • Therefore, make sure that the lid gasket is seated correctly. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 32: Exceeded Maximum Permissible Operating Pressure

    • Use the customary water separators and filters. An additional dryer is required in extreme cases. • Use dryers, especially if you operate the positioner at low ambient temperatures. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 33: Increased Sound Pressure Level

    80 dBA to be exceeded. • Wear suitable hearing protection to protect yourself against hearing damage. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 34: Correct Assembly

    • Make sure that process connectors are clean, and suitable gaskets and glands are used. • Mount the device using suitable tools. Refer to the information in Technical specifications (Page 227). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 35: Mounting To Linear Actuator

    ⑦ Hexagon bolt M6x12 DIN 933, torque see the section "Technical specifications > Construction (Page 228)" ⑧ Lock washer ⑨ Socket cap screw M6x16 DIN 84 ⑩ Washer 6.4 DIN 125 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 36 Coupling wheel ① Instead of the polycarbonate coupling wheel , it is possible to use a stainless steel coupling (article number TGX:16300-1556). Figure 4-2 Left: Coupling wheel, right: Coupling wheel, flameproof enclosure SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 37 Place the stainless steel coupling on the stump of the actuator's positioner shaft. 6. Align the positioner with mount at the center of the actuator. 7. Fasten the positioner with mount. 8. Initialize the positioner. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 38 F05-Lkr.-Ø50 (1.97) H = height of shaft butt ① Fixing level of positioner on mount ② Part-turn actuator Figure 4-6 Dimensions of mount in accordance with VDI/VDE 3845 (depends on actuator) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 39: Setting And Locking The Transmission Ratio

    NCS module, the locking and fixing measures described in this section are not necessary. Requirement • The positioner is mounted. • You know whether the transmission ratio is to be set to 33° or 90°. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 40: Procedure For Setting And Locking The Transmission Ratio

    Use an approx. 4 mm wide standard screwdriver. ② Turning right locks the transmission ratio to 33° . Turning left locks the transmission ratio ④ to 90° SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 41: Installing Option Modules

    General information on installing option modules WARNING Use in hazardous areas Risk of explosion. • Only use equipment that is approved for use in the intended hazardous area and labelled accordingly. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 42: Opening The Standard And Intrinsically Safe Version

    Analog Input Module (AIM) plate ⑤ ⑮ Ribbon cable/connector for Digital I/O Mod‐ Inductive Limit Switches (ILS) or Mechanic ule (DIO), Inductive Limit Switches (ILS) or Limit Switches (MLS) Mechanic Limit Switches (MLS) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 43: Closing The Standard And And Intrinsically Safe Version

    • In order to avoid premature wear of the base plate and pneumatic block, proceed as described. 4. Connect the power supply cables or supply the cables with voltage. 5. Put on the enclosure lid. 6. Tighten the fixing screws of the enclosure lid. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 44: Opening The Device Version With "Flameproof Enclosure

    • If you use a "conduit piping system", install an ignition trap. The maximum distance between the ignition trap and the positioner enclosure is 46 cm (18 inch). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 45 Ribbon cable/connector for Analog Output Module (AOM) Adjustment wheel for external friction clutch ⑦ ⑲ Basic electronics Feedback shaft ⑧ ⑳ Digital I/O Module (DIO) Fixing screws adapter ⑨ Analog Output Module (AOM) Safety catch SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 46 Remove the basic electronics with an internal NCS module. If you are replacing the basic electronics or the pneumatic block, proceed as described in the corresponding sections under "Service and maintenance (Page 191)". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 47: Closing The Device Version With "Flameproof Enclosure

    7. Mount the positioner on the actuator. ⑮ 8. Unscrew the screw cap 9. Close the safety catch 10.Connect the power supply cables or supply the cables with voltage. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 48: Analog Output Module (Aom) 6Dr4004-6J / -8J

    4. Close the positioner as in the description depending on the device version: – Closing the standard and and intrinsically safe version (Page 43) – Closing the device version with "flameproof enclosure" (Page 47) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 49 Installing/mounting 4.5 Installing option modules See also General information on installing option modules (Page 41) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 50: Digital I/O Module (Dio) 6Dr4004-6A / -8A

    Depending on the selected parameters, this digital input is used, for example, to block the actuator or to move it to its end position. You make the corresponding settings with the "DI2" parameter. Device features Figure 4-11 Digital I/O Module (DIO), schematic representation SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 51: Inductive Limit Switches (Ils) 6Dr4004 6G / -8G

    • The other two digital outputs are used to signal the two limits L1 and L2 which can be adjusted mechanically using slotted initiators. These two digital outputs are electrically independent from the remaining electronic unit. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 52 4. Insert the Inductive Limit Switches (ILS) from the top to the upper printed circuit board guide of the adapter. 5. Slide the Inductive Limit Switches (ILS) in the printed circuit board of the adapter approx. 3 mm to the right. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 53 14.Close the positioner as described in Closing the standard and and intrinsically safe version (Page 43). 15.Set the limits L1 and L2 as described in Inductive Limit Switches (ILS) 6DR4004 6G / -8G (Page 51). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 54: Mechanic Limit Switches (Mls) 6Dr4004-6K / -8K

    Inductive Limit Switches (ILS) 6DR4004 6G / -8G (Page 51) 4.5.5 Mechanic Limit Switches (MLS) 6DR4004-6K / -8K Function Mechanic Limit Switches (MLS) are used to report two limits. These limits are reported using galvanic switching contacts. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 55 4. Insert the Mechanic Limit Switches (MLS) from the top to the upper printed circuit board guide of the adapter. 5. Slide the Mechanic Limit Switches (MLS) in the printed circuit board of the adapter approx. 3 mm to the right. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 56 2. Adjust the upper actuating disk manually until the output signal at terminals 51 and 52 changes. Procedure: – Rotate the actuating disc beyond the switching point until you reach the next switching point. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 57 You can achieve an easier and finer adjustment by reducing stiction temporarily. ④ • Move the actuator to and fro while simultaneously holding the actuating disks ⑤ SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 58: Internal Ncs Module (Incs) 6Dr4004-5L / -5Le

    – Inductive Limit Switches (ILS) – Mechanic Limit Switches (MLS) – Internal NCS module • The positioner is mounted, or is to be mounted, directly on the valve using the positioner shaft. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 59 7. Tighten the special screw with a torque of 2 Nm. ④ ⑥ 8. Press the adjustment wheel of the magnet holder firmly onto the special screw of the friction clutch until you clearly hear it click into place. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 60 – Closing the device version with "flameproof enclosure" (Page 47) Result The module is installed and connected to the basic electronics of the positioner. Now configure the module with the parameter "1.YFCT (Page 125)". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 61: Analog Input Module (Aim) 6Dr4004-6F / -8F

    • You have opened one of the following Position Transmitters: – 6DR4004-6N*/-8N* NCS sensor – 6DR4004-1ES Position Transmitter (Potentiometer) – 6DR4004-2ES Position Transmitter (NCS) – 6DR4004-3ES Position Transmitter (NCS, ILS) – 6DR4004-4ES Position Transmitter (NCS, MLS) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 62 7. Secure the Analog Input Module (AIM) using the screw ⑤ 8. Place the basic electronics onto the four holders of the adapter. ⑤ 9. Screw in the two fixing screws of the basic electronics 10.Tighten the screws. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 63: Pressure Gauge Block

    Actuating pressure Supply pressure Actuating pressure Mounting The pressure gauge block is fixed onto the lateral pneumatic connection of the positioner using the screws provided. Use the provided O-rings as sealing elements. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 64 Installing/mounting 4.5 Installing option modules SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 65: Connecting

    • Close unused cable inlets for the electrical connections. • When replacing cable glands, only use cable glands of the same type. • After installation, check that the cables are seated firmly. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 66 "Intrinsic safety Ex i". WARNING Unprotected cable ends Risk of explosion through unprotected cable ends in hazardous areas. • Protect unused cable ends in accordance with IEC/EN 60079-14. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 67 2. Connect the device in accordance with the selected type of protection. 3. In order to avoid incorrect use at a later point, make the types of protection that are not used permanently unrecognizable on the nameplate. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 68: Improvement Of Interference Immunity

    Note that this protection is effective only if you connect at least one of these bushes to the earthed control valves through electrically conductive (bare) attachments. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 69: Interference Immunity

    +24 V in order to retain the normal control function. If the 24-V signal is interrupted, the safety position is set as described in chapter "Basic safety instructions for the pneumatic connection (Page 81)". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 70: Electrical Wiring

    ① ④ Non-hazardous area Input: Safety shutdown ② ⑤ Hazardous area Simulation enable ③ ⑥ Basic electronics Power source nEx = Non-explosion-proof device version Figure 5-2 Device version with FOUNDATION Fieldbus SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 71: Bus Cable

    Basic electronics Wiring diagram on module cover ⑤ ⑥ Jumper on basic electronics Module cover ⑦ ⑧ Label Terminal strip with screw-type terminals ⑨ ⑩ Earth potential Grounding cable ⑪ Cable glands SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 72 3. Insert the prepared bus cable (described in Figure 5-3 Preparation of bus cable (Page 71)) ③ through the Ex d-certified cable inlet . Follow the corresponding guidelines if you are using a conduit piping system. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 73 • With intrinsically-safe devices: intrinsically-safe isolating power supply with 24 V DC • With non-intrinsically-safe devices: 15 to 30 V DC Then match the positioner to the respective actuator by configuring and initializing it. Finally set the bus address. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 74: Option Modules

    ② ⑥ Hazardous area Limit ③ ⑦ Digital I/O Module (DIO) Switching amplifier ④ ⑧ Digital input DI2 Switching output nEx = Non-explosion-proof device version Figure 5-6 Digital I/O Module (DIO) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 75: Analog Output Module (Aom) 6Dr4004-6J / -8J

    Fault message, has no function in combination with 6DR4004-3ES ② ⑤ Hazardous area Limit ③ ⑥ Inductive Limit Switches (ILS) Switching amplifier nEx = Non-explosion-proof device version Figure 5-8 Inductive Limit Switches (ILS) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 76: Mechanical Limit Switches 6Dr4004-6K / -8K

    Switching amplifier ③ ⑦ Mechanic Limit Switches (MLS) Switching output ④ Fault message, has no function in combination with 6DR4004-4ES nEx = Non-explosion-proof device version Figure 5-9 Mechanic Limit Switches (MLS) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 77 6. Connect the cables of each switch to the lug of the printed circuit board in pairs. Use the ③ provided cable ties for this purpose. ① Screw ② Cover ③ Cable tie Figure 5-10 Connecting the cables SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 78: Analog Input Module (Aim) 6Dr4004-6F / -8F

    Measuring range Switch block 1 Switch block 2 S1-1 S1-2 S2-1 S2-2 S2-3 S2-4 6DR4004-.N/P/R (NCS) 6DR4004-1ES/-2ES/-3ES/-4ES 10 ... 20 kΩ 5 kΩ 3 kΩ 20 mA 10 V SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 79: Optional Version M12 Device Plug

    Analog Output Module (AOM) is electrically connected to the M12 connector. Table 5-2 Assignment diagram Current output terminal Pole designation 61 (+) 1 - Brown Shield support of enclosure 4 - Black 62 (-) 3 - Blue SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 80: In The Basic Unit With Position Transmitter (-Z D54)

    Assignment diagram Terminal of digital outputs A1 and A2 Pole designation 41 (+) 1 - Brown 52 (-) 4 - Black 42 (-) 3 - Blue 51 (+) 2 - White SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 81: In The Basic Unit With Mechanic Limit Switches (Mls) 6Dr4004-6K (-Z D57)

    This will result in premature wear in the entire control device. • Check offline for leakage using the "11.LEAK" diagnostic parameter. • If there is leakage, check the pneumatic connections for leaks. See also Changing the operating mode (Page 90) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 82: Pneumatic Connection In Non-Flameproof Enclosure

    These connections are sealed with screws when the device is delivered. The exhaust air outlet is corrosion-resistant for the blanketing of the pick-up room and the spring chamber with dry instrument air. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 83: Pneumatic Connection In The Flameproof Enclosure

    Restrictor Y1 Enclosure ventilation (2x) ③ ⑥ Output: Actuating pressure Y2 Exhaust air outlet ④ Input: Supply pressure PZ *) for double-acting actuators Figure 5-13 Pneumatic connection in the flameproof enclosure SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 84: Behavior In Case Of Failure Of The Auxiliary Power And/Or The Supply Pressure Pz

    • Reduce the air output to achieve travel times of T > 1.5 s for small actuators. Use restrictors ① ② and Y2 for this purpose. • When turned clockwise, they reduce the air output and finally shut it off. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 85 Restrictor Y2, only in the version for double-acting actuators *) ③ Hexagon socket-head screw 2.5 mm Figure 5-14 Restrictors ② *) Restrictor Y2 is not active for single-acting Fail in Place F01 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 86 Connecting 5.4 Restrictors SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 87: Operation

    ② Display of the current status of initialization or a fault message. ③ Indicator for ongoing initialization or a fault message. ① Configuring Parameter value ② Parameter name ③ Parameter number SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 88: Buttons

    Diagnostics Diagnostics value ② Diagnostics name ③ Diagnostics number 6.1.2 Buttons ① Display ② Operating mode button ③ Decrement button ④ Increment button Figure 6-1 Display and buttons of the positioner SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 89: Firmware Version

    Parameters are activated in the reverse order when the buttons are pressed simultaneously. 6.1.3 Firmware version The current firmware version is displayed when you exit the configuration menu. Figure 6-2 Firmware version, e.g. version 3.00.00 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 90: Operating Modes

    > 2 s setpoint [%] Automatic mode Position [%] Error code Mode and setpoint [%] > 2 s > 2 s Diagnostics Diagnostics value > 2 s Diagnostics number Diagnostics name SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 91: Overview Of Configuration

    Move to the actuator with the buttons. Switch to "Configuration" mode to adapt the actuator to the positioner. Alarms or position feedbacks can be triggered after initializing the positioner completely. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 92: Configuration And Initialization

    The positioner moves the actuator until the control deviation reaches the configurable deadband. If the deadband is not reached, a fault message is output. Diagnostics Proceed as follows to call the "Diagnostics" mode from the "Automatic" or "Manual" modes: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 93: Optimization Of Controller Data

    The modified diagnostics values are effective immediately. The effects on the controller results can then be tested. In order to optimize the controller data, change the values of the diagnostics parameters listed below. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 94: Diagnostics Parameters '47.Prup' Prediction Up / '48.Prdn' Prediction Down

    It is advantageous to use a fixed reference variable to optimize the control data. Therefore, change the deadband of the controller in the '34.DEBA' parameter from "Auto" to a fixed value. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 95: Commissioning

    – Prevent renewed commissioning. WARNING Loss of explosion protection Risk of explosion in hazardous areas if the device is open or not properly closed. • Close the device as described in Installing/mounting (Page 31). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 96 80 dBA to be exceeded. • Wear suitable hearing protection to protect yourself against hearing damage. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 97: Overview

    If required, use the "PRST" parameter to cancel the adjustment of the positioner on the actuator. The positioner is again in the "P manual mode" after this process. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 98: Sequence Of Automatic Initialization

    Determination and display of the travel time (leakage test) RUN 4 Minimization of controller increments RUN 5 Optimization of the transient response RUN 6 with option -Z P02 Recording of the Valve Signature (VS) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 99: Step 1 - Determination Of The Actuator Type

    Part-turn actuator Linear actuator Linear actuator - external linear potentiometer (e.g. with cylinder drives) 7.3.3 Step 2 – Start the automatic initialization. Press > 5 s. The remaining steps run automatically. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 100: Step 3 - Run 1: Determination Of Direction Of Action

    Restart the initialization. 7.3.5 Step 4 – RUN 2: Determination of the travel Determination of the travel. Zero point and stroke are adjusted from endstop to endstop. Possible messages Display Meaning Measures SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 101 Continue with: The "UP-Down" span is under‐ Acknowledge message with: shot. Set the next lower stroke value on the lever. Restart the initialization. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 102: Step 5 - Run 3: Determination And Display Of The Travel Time (Leakage Test)

    Continue with: 7.3.7 Step 6 – RUN 4: Minimization of controller increments The minimum length of the controller increments is determined. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 103: Step 7 - Run 5: Optimization Of The Transient Response

    Use the friction clutch to adjust the position detection area. For positioners in non-flameproof enclosures, you also have the option of locking the friction clutch. Requirement • The positioner is mounted. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 104 Do not loosen the screws on the adjustment wheel of the ① friction clutch • Frequent twisting of the friction clutch is not provided for due to the design. • It is not necessary to lock the friction clutch. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 105: Purge Air Switching

    The setting of the transmission ratio selector is extremely important to commission the positioner. Stroke [mm] Position of the transmission ratio selector 5 to 20 33° 25 to 35 90° 40 to 130 90° SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 106: Connecting The Positioner

    "Internal NCS module (iNCS) 6DR4004-5L / -5LE (Page 58)". Requirement: The '1.YFCT' [VALVE_TYPE] Actuator type (Page 125) parameter is set. See also Opening the device version with "flameproof enclosure" (Page 44) Device components (Page 27) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 107: Automatic Initialization Of Linear Actuators

    3. Check whether the value displayed in the "2.YAGL" parameter matches the setting of the transmission ratio selector. If required, change the setting of the transmission ratio selector to 33° or 90°. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 108: Manual Initialization Of Linear Actuators

    You can use this function to initialize the positioner without needing to move the actuator to the lower and upper endstops. The lower and upper endstops of the actuator travel are set manually. When the control parameters are optimized, the further initialization process runs automatically. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 109 To set the "3.YWAY" parameter proceed as follows: 1. On the scale of the lever, read the value marked by the carrier pin. 2. Set the parameter to the read value with the button. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 110 5. Then return to "P manual mode". 6. Correct the actuator travel and the position detection. 10.Determine the upper endstop of the actuator spindle. Move the actuator to the desired position using the button. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 111: Commissioning Part-Turn Actuators

    2. You have connected the actuator and the positioner to the pneumatic lines. 3. Supplying the positioner with the supply pressure PZ. 4. The positioner has been connected to a suitable power supply. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 112: Automatic Initialization Of Part-Turn Actuators

    Commissioning of a tight-closing valve If the valve is tight-closing, set the "YCLS" parameter before commissioning. This ensures that the end positions are approached for at least 15 seconds during initialization. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 113 The initialization process depends on the actuator used, and takes up to 15 minutes. 6. The following display indicates that the initialization is complete. The total angle of rotation of the actuator is shown in the upper line of the display. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 114: Manual Initialization Of Part-Turn Actuators

    3. Call the second parameter "YAGL". To do this, press . The display shows the following: 4. Call the "INITM" parameter. To do this, press the button twice. The display shows the following: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 115 12.The initialization process is automatically resumed. Initialization steps "RUN 1" to "RUN 5" are output in the bottom line of the display. The following display indicates that the initialization has been completed successfully: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 116: Canceling Initialization

    1. Read the initialization parameters from the previous positioner. Use a suitable engineering system and the associated Electronic Device Description (EDD) for this. 2. Transfer the initialization parameters read in the parameterization software under Point 1 into the new positioner. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 117 10.Change to the measured value view using the button, see section "Description of operating modes (Page 91)". 11.Release the fixing of the actuator. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 118 Commissioning 7.9 Device replacement SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 119: Parameter Assignment

    • Offline tests such as Full Stroke Test (FST), Step Response Test (SRT), Multi Step Response Test (MSRT) and Valve Performance Test (VPT) • Diagnostics cockpit, which provides an overview of the state of positioner and valve SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 120: Parameter Overview

    Initialization (manual) NOINI | no / ###.# | Strt 6.SDIR Setpoint direction Rising riSE Falling FALL 7.TSUP Setpoint ramp up Auto / 0 ... 400 8.TSDO Setpoint ramp down 0 ... 400 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 121 Fast closing Up and tight closing Down Fu do 37.YCDO Value for tight closing/fast closing Down 0.0 ... 100.0 38.YCUP Value for tight closing / fast closing Up 0.0 ... 100.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 122 Reset parameters A to P of the extended diag‐ diAg nostics function as well as parameter '.XDIAG'. 48.PNEUM Pneumatics type Standard pneumatic block Fail in Place pneumatic block Operation with boosters booSt SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 123: Overview Of Diagnostic Parameters

    C1.LIMIT Limit 0.1 ... 30.0 ... 100.0 C2.FACT1 Factor 1 0.1 ... 1.0 ... 100.0 C3.FACT2 Factor 2 0.1 ... 1.5 ... 100.0 C4.FACT3 Factor 3 0.1 ... 2.0 ... 100.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 124 0.1 ... 1.0 ... 40.0 O3.FACT2 Factor 2 0.1 ... 2.0 ... 40.0 O4.FACT3 Factor 3 0.1 ... 5.0 ... 40.0 P. PAVG Monitoring the position average value with the following parameters: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 125: Description Of Parameters

    • turn • -turn • WAY • -WAY • FWAY • -FWAY • LWAY • -LWAY • ncSt • -ncSt • ncSL • -ncSL • ncSLL • -ncLL SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 126 NCS sensor rotates in the anti-clockwise direction. • Linear actuator closes when the actuator spindle moves upwards and the positioner shaft or magnet of the NCS sensor rotates clockwise. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 127: Additional Information

    '2.YAGL' can only be adjusted if '1.YFCT' is set to 'WAY'/'-WAY' or 'FWAY'/'-FWAY'. With all other settings of '1.YFCT', an angle of 90° is automatically set for '2.YAGL'. Factory setting: 33° SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 128: Yway' [Transm_Length] Range Of Stroke

    • no / ###.# • Strt Purpose: Use this parameter to start the manual initialization process. 1. Select the "Strt" setting. 2. Then press the button for at least 5 seconds. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 129: Application Parameters 6 To 49

    The "TSUP = Auto" parameter means that the slower of the two ac‐ tuating times determined during initialization is used for the set‐ point ramp. Parameter value "TSDO" then has no effect. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 130: Sfct' [Charact_Type] Setpoint Function

    The setpoint breakpoints form a polyline with 20 linear segments which models the process valve characteristic; see figure below. Factory setting: "0", "5" ... "95", "100" SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 131: '31.Deba' [Deadband] Deadband Of Closed-Loop Controller

    The deadband is set using the values 0.1 to 10.0. The value is given in percent. Control oscillations can then be suppressed. The smaller the deadband, the better the control accuracy. Factory setting: Auto SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 132: Ya' [Travel_Limit_Down] Start Of Manipulated Variable Limit / '33.Ye' [Travel_Limit_Up] End Of Manipulated Variable Limit

    '32.YA' [TRAVEL_LIMIT_DOWN] Start of manipulated variable limit / '33.YE' [TRAVEL_LIMIT_UP] End of manipulated variable limit (Page 132) parameters. The 'YA' and 'YE' parameters are shown in the MPOS scale. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 133 Figure 8-2 Example: YNRM = MPOS with YA = 10 % and YE = 80 % Figure 8-3 Example: YNRM = FLoW with YA = 10 % and YE = 80 % SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 134: Ydir' [Y_Dir] Direction Of Action Of Manipulated Variable For Display And Position Feedback

    UE_CUTTOFF_LO] Value for tight closing / fast closing Down (Page 135)' parameter. • Is at or above the value set in the ''38.YCUP' [FINAL_VALUE_CUTT‐ OFF_HI] Value for tight closing / fast closing Up (Page 135)' pa‐ rameter. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 135: '37.Ycdo' [Final_Value_Cuttoff_Lo] Value For Tight Closing / Fast Closing Down

    Up or fast closing Up is activated. If the effec‐ tive setpoint is at or above the value set here, the actuator moves in tight closing Up or fast closing Up. Factory setting: 100.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 136: Bin1' [Bin_In1_Funct] Function Digital Input Di1 / '40.Bin2' Function Digital Input Di2 [Bin_In_Funct]

    The lock is performed e.g. with a jumper between terminals 9 and 10. • DI1 = bLoc2 If the DI1 digital input has been activated, 'Manual' mode is blocked in addition to "Configuration" mode. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 137: '41.Afct' [Alarm_Funct] Alarm Function

    Digital I/O Module (DIO). In addition, alarms can also be read via the communication interface. The direction of action of the digital outputs can be adjusted from "High active" to "Low active" for the next systems. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 138 (Page 143)" with setting "On3", then the alarms are not output through the Digital I/O Module (DIO). Alarm A1 is output with setting "On2". However, notification via the communication interface is possible at any time. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 139: '42.A1' [Alarm1] / '43.A2' [Alarm2] Response Threshold Of Alarms

    The fault message cannot be switched off, but it can be suppressed (factory setting) when you exit 'Automatic' mode. Set the ' FCT' pa‐ rameter to ' nA' to also generate a fault message here. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 140: '45.\\Tim' [Delay_Time] Monitoring Time For Setting Of Fault Messages

    Within 5 to 95% of the actuator travel, this time is twice the initialization travel time, and ten times the initialization travel time outside of 10 to 90%. Factory setting: Auto SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 141: Prst' Preset [No Correspondence]

    8.4.3.19 '48.PNEUM' [PNEUMATIC_BLOCK_TYPE] Pneumatics type Requirement: You have a positioner with the "Fail in place" function with order suffix -Z, order code F01. booSt You operate the positioner with a booster. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 142 Use this function if you operate the positioner with a booster. This function then shows the actuator overshoot. You can find a description of how to operate the booster under Booster (Page 291). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 143: '49.Xdiag' [Ext_Diag] Activation Of Extended Diagnostics

    (Overview of error codes (Page 220)). These columns and the ② error code are shown on the display as follows: Figure 8-4 Display of a threshold 1 error message with one column (maintenance required) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 144 Display of a threshold 2 error message with two columns (maintenance demanded) Figure 8-6 Display of a threshold 3 error message with three columns (maintenance alarm) The factory setting is 'OFF'. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 145: Extended Diagnostics Parameters A To P

    Ramp rate [PST_DIAG.PST_RAMP_RATE] A7.FLBH Behavior after failed PST [PST_DIAG.PST_FAILURE_BEHAVIOR] A8.INTRV Test interval [PST_DIAG.PST_INTERVAL] A9.PSTIN Reference stroke time for PST [PST_DIAG.PST_REF_TIME] AA.FACT1 Factor 1 [PST_DIAG.PST_FACT1] Ab.FACT2 Factor 2 [PST_DIAG.PST_FACT2] AC.FACT3 Factor 3 [PST_DIAG.PST_FACT3] SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 146 Factor 1 [SLIP_STICK_DIAG.SLIP_STICK_FACT1] d3.FACT2 Factor 2 [SLIP_STICK_DIAG.SLIP_STICK_FACT2] d4.FACT3 Factor 3 [SLIP_STICK_DIAG.SLIP_STICK_FACT3] Parameter Communication object See also E. DEBA Monitoring deadband Monitoring of deadband [DEBA_DIAG.DEBA_ENABLE] 'E.\\DEBA' (Page 160) E1.LEVL3 Threshold [DEBA_DIAG.DEBA_LEVEL3] SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 147 Monitoring the upper limit temperature Monitoring the upper lim‐ [TEMP_MAX_DIAG.TEMP_MAX_ENABLE] it temperature 'J.\\TMAX' (Page 166) J1.TUNIT Temperature unit [TEMPERATURE_UNIT] J2.LEVL1 Threshold 1 [TEMP_MAX_DIAG.TEMP_MAX_LEVEL1] J3.LEVL2 Threshold 2 [TEMP_MAX_DIAG.TEMP_MAX_LEVEL2] J4.LEVL3 Threshold 3 [TEMP_MAX_DIAG.TEMP_MAX_LEVEL3] SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 148 'P.\\PAVG' (Page 170) P1.TBASE Time basis of average value generation [POS_AVG_DIAG.POS_AVG_TIME_BASE] P2.STATE Status of monitoring position average value [POS_AVG.POS_AVG_STATUS] P3.LEVL1 Threshold 1 [POS_AVG_DIAG.POS_AVG_LEVEL1] P4.LEVL2 Threshold 2 [POS_AVG_DIAG.POS_AVG_LEVEL2] P5.LEVL3 Threshold 3 [POS_AVG_DIAG.POS_AVG_LEVEL3] SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 149: Partial Stroke Test 'A.\\Pst

    Use this sub-parameter to assign the start tolerance of the Partial Stroke Test in percent. Set the start tolerance relative to the start position in a range from "0.1" to "10.0". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 150 • After reaching the lower target position, the actuator moves back to the start position. Formula (uP do) Target position = Start position (A1.STPOS) ± Start tolerance (A2.STTOL) ± Stroke height (A3.STRKH) Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 151 • Auto: Switch to "Automatic" mode. "AUT" is displayed on the device. • HOLd: Hold current position. • AirIn: Ventilate actuator with supply pressure PZ. • AirOu: Depressurize actuator. Factory setting: Auto SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 152 The current position in percent is continuously shown on the display. "inPST" for "initial‐ ize partial stroke test" appears in the lower line of the display. Factory setting: NOINI SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 153 The threshold 3 message is displayed when threshold 3 is exceeded. The process to activate and display this message is described in the "XDIAG" parameter. The positioner responds in accordance with the option set in the sub- parameter "A7.FLBH". Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 154: Monitoring Of Dynamic Control Valve Behavior 'B.\\Devi

    The currently determined deviation is displayed in Diagnostics value '15.DEVI - Dynamic control valve behavior' (Page 212). The position‐ er triggers a message if the current value exceeds one of the three parameterizable thresholds. Factory setting: Auto SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 155 'b2.LIMIT' and 'b5.FACT3'. The threshold 3 message is displayed when threshold 3 is exceeded. The process to activate and display this message is described in the 'XDIAG' parameter. Factory setting: 15.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 156: Monitoring/Compensation Of Pneumatic Leakage 'C.\\Leak

    Leakages mainly occur in the actuator or in the pipe in‐ stallation. To activate monitoring or compensation, set the param‐ eter to 'On'. Sub-parameters are displayed. Appropriately set the sub- parameters. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 157 Define the limit of the leakage indicator accord‐ ingly. The positioner triggers a message if the current value exceeds one of the three thresholds. How to set the three thresholds is described below. Factory setting: 30.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 158 A leakage was detected when threshold 3 is exceeded. The control quality is strongly affected. Maintenance is necessary. The threshold 3 message is shown. The process to activate and display this message is described in the 'XDIAG' parameter. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 159: Monitoring Of Stiction (Slipstick) 'D.\\Stic

    Setting range: 0.1 ... 100.0 Purpose: Use this sub-parameter to set the base limit for slipstick detection in percent. Set the base limit in a range from '0.1' to '100.0'. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 160: Monitoring Of Deadband 'E.\\Deba

    The '49.XDIAG' [EXT_DIAG] Activation of extended diagnostics (Page 143) parameter is set to 'On'. The '31.DEBA' [DEADBAND] Deadband of closed-loop controller (Page 131) parameter is set to 'Auto'. Possible settings: • OFF • On SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 161: Monitoring Of Lower Endstop 'F.\\Zero

    Monitoring of lower endstop not only responds to faults in the valve. If the limit thresholds of the lower endstop are exceeded due to misalignment of the position feedback, the misalignment also triggers a diagnostics message. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 162 2. This message is only output if threshold 3 is not under‐ shot at the same time. The process to activate and display this mes‐ sage is described in the 'XDIAG' parameter. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 163: Monitoring Of Upper Endstop 'G.\\Open

    'On'. Sub-parameters are displayed. The value is displayed in Diagnostic value '19.OPEN - Upper endstop' (Page 213). The positioner triggers a message if the current value exceeds one of the three thresholds. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 164: Monitoring The Lower Limit Temperature 'H.\\Tmin

    H. TMIN - Monitoring the lower limit temperature Requirement: The '49.XDIAG' [EXT_DIAG] Activation of extended diagnostics (Page 143) parameter is set to 'On1', 'On2' or 'On3'. Possible settings: • OFF • On SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 165 2. This message is only output if threshold 3 is not exceeded at the same time. The process to activate and display this message is described in the 'XDIAG' parameter. Factory setting: -30.0C SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 166: Monitoring The Upper Limit Temperature 'J.\\Tmax

    °C °F Purpose: Use this sub-parameter to set the temperature unit '°C' or '°F'. The selected temperature unit is then also applicable for all other tem‐ perature-based parameters. Factory setting: °C SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 167: Monitoring Of Number Of Total Strokes 'L.\\Strk

    L. STRK - Monitoring of number of total strokes Condition: The '49.XDIAG' [EXT_DIAG] Activation of extended diagnostics (Page 143) parameter is set to 'On1', 'On2' or 'On3'. Possible settings: • OFF • On SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 168 This message is only output if threshold 3 is not exceeded at the same time. The process to activate and display this message is de‐ scribed in the 'XDIAG' parameter. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 169: Monitoring Of Number Of Changes In Direction 'O.\\Dchg

    Use this sub-parameter to set the base limit for the changes of di‐ rection of the actuator. Set the base limit in a range from '1' to '1.00E8'. Factory setting: 1.00E6 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 170: Monitoring The Position Average Value 'P.\\Pavg

    P. PAVG - Monitoring the position average value Requirement: The '49.XDIAG' [EXT_DIAG] Activation of extended diagnostics (Page 143) parameter is set to 'On1', 'On2' or 'On3'. Possible settings: • OFF • On SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 171 The value in the display changes from 'IdLE' to 'rEF'. The average reference value is calculated. When the time interval expires, the calculated average reference value is shown on the display. Factory setting: IdLE SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 172 2. This message is only output if threshold 3 is not exceeded at the same time. The process to activate and display this message is described in the 'XDIAG' parameter. Factory setting: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 173 3. The process to activate and display this mes‐ sage is described in the 'XDIAG' parameter. Factory setting: 10.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 174 Parameter assignment 8.4 Description of parameters SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 175: Functional Safety

    This positioner meets the following requirement: • Functional safety up to SIL 2 in accordance with IEC 61508 or IEC 61511 for safe venting See also Functional safety in process instrumentation (http://www.siemens.com/SIL) Safety function Safety function on positioner Depressurizing of the connected actuator is the safety function for the positioner. The built-in spring brings the valve to the required safety position.
  • Page 176 ① • Do not install the positioner with the base plate pointing up. ① Base plate ② Exhaust air outlets Figure 9-1 Exhaust air outlets, base plate SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 177: Safety Integrity Level (Sil)

    < 10 ≤ PFD < 10 ≤ PFD < 10 The "average probability of dangerous failure of the entire safety-related system" (PFD ) is normally split between the following three components: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 178: Setup

    • Remove the "Jumper" from the basic electronics. Special parameter settings are not necessary. Protection against configuration changes You should attach the housing cover so that the device is protected against unwanted and unauthorized changes/operation. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 179: Safety Characteristics

    • The air outlet does not contain any additional cross-sectional contractions leading to an increased dynamic pressure. In particular, a silencer is only allowed if icing or other contamination is ruled out. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 180: Maintenance/Check

    Verify the safety function of the entire safety circuit on a regular basis in accordance with IEC 61508/61511. The test intervals are determined in the course of calculations for each safety circuit of a system (PFD SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 181: Fieldbus Communication

    The following image provides an overview of the two function blocks and of the Transducer Block with the associated inputs and outputs. The Link Master function is not shown. The Resource Block is not shown since it has neither inputs nor outputs. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 182: Addressing

    The positioner is provided with a unique physical device identifier in the factory. The device identifier is a concatenation of the SIPART PS2 FF string and part of the serial number. The node address is set to "22".

  • Page 183: Configuring

    The Capability file contains all information required for the Offline configuration. Information concerning installation of the Capability file can be found in the manuals of your respective configuration tool or control system. Capability file 030101.cff SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 184: Resource Block (Rb2)

    DI1. With active simulation, Transducer Block is ignored: READBACKvalue and status originate from SIMULATE_VALUE and SIMULATE_STATUS. The execution time of the analog output block is 60 ms, with a minimum time of 60 ms. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 185: Analog Output Transducer Block (Aotb)

    The result is used as setpoint for the servo controller which compares it with the actual position and generates the corresponding control signals for the piezo-valve unit. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 186 It is possible in this mode to directly enter the FINAL_VALUE for test purposes. A requirement is that the Analog Output Function Block is set to Out of Service) mode. Local operating modes may have priority over the selected operating mode of the block. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 187 Characteristic curve (inverse) ④ Tight closing function ⑤ Scaling, correction ⑥ To the piezo valve unit ⑦ From the position sensor ⑧ Extended diagnostic functions ⑨ Binary output functions ⑩ (Maintenance alarm) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 188: Pid Function Block

    If the RESET constant is set to "infinity", the integral component of the PID has no effect during normal operation. However, the integral component of the PID is still used internally to enable SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 189 If FF_VAL returns to a good status, the block adapts its integral component in order to hold the previous output value. The output supports the track algorithm. The following values can be set as options for BKCAL_OUT: • Setpoint SP following limiting • Actual value SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 190 Manipulated variable limits ③ ④ Deviation alarm ⑤ Tracking active if Track Enable = applicable, TRK_IN_D = applicable, and status of TRK_VAL and TRK_IN_D = good Figure 10-4 Flowchart of PID function block SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 191: Service And Maintenance

    • Remove dust layers in excess of 5 mm. CAUTION Releasing button lock Improper modification of parameters could influence process safety. • Make sure that only authorized personnel may cancel the button locking of devices for safety-related applications. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 192: Cleaning

    1. Switch off the supply pressure PZ. 2. Remove the pneumatic pipelines. 3. Unscrew the lid of the 6DR5..0 or 6DR5..3 enclosure. 4. Remove the three screws on the pneumatic terminal strip. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 193: Positioners 6Dr5..1, 6Dr5..2 And 6Dr5..6

    Send defective devices to the repairs department, together with information on the malfunction and the cause of the malfunction. When ordering replacement devices, please provide the serial number of the original device. You can find the serial number on the nameplate. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 194: Replacing The Basic Electronics

    11.5 Replacing the basic electronics WARNING Impermissible repair of the device • Repair must be carried out by Siemens authorized personnel only. WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area.

  • Page 195: Installation

    6. Initialize the positioner as described in section "Commissioning (Page 95)". 11.6 Replacing the pneumatic block Requirement • You are familiar with the general procedure described in the section "General information on installing option modules (Page 41)". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 196 5. Tighten the fixing screws with a torque of 1.1 Nm. 6. Place the basic electronics onto the four holders of the adapter. 7. Tighten the two fixing screws of the basic electronics. 8. Tighten the fixing screws. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 197: Return Procedure

    Check the item after it has been cleaned. Any devices/replacement parts returned without a decontamination declaration will be cleaned at your expense before further processing. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 198: Disposal

    Observe the specific reg‐ ulations valid in your country. Further information about devices containing batteries can be found at: Information on battery/product return (WEEE) (https:// support.industry.siemens.com/cs/document/109479891/) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 199: Diagnostics And Troubleshooting

    Start initialization. 12.1.2 System messages during initialization Remarks about the tables: Stands for variable numeric values Error symbol (slash): the texts on the left and right of the slash flash alternately SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 200 Error in "RUN 1", no movement e.g. due to the Possible causes: ERROR lack of compressed air • Insufficient supply of compressed air. • Restrictor(s) blocked. • Actuator does not move freely. Measures: 1. Eliminate possible causes. 2. Restart initialization. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 201 LEAKG tive) nn.n Value and unit of the result after the leakage • Rectify the leakage if the value is too large. test %/MIN • Continue using button. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 202: System Messages When Exiting The Configuration Mode

    12.1.4 System messages during operation Remarks about the tables: Stands for variable numeric values Error symbol (slash): the texts on the left and right of the slash flash alternately SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 203: Messages During Operation

    CASnn The AO function block is currently in cascade mode (Cas). RCS nn The AO function block is currently in remote cas‐ cade mode (RCas). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 204 Full Stroke Test is running. Step Response Test is run‐ ning. MSRT Multi Step Response Test is running. Valve Performance Test is running. LEAKR A leakage test started by communication is run‐ ning. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 205: Diagnostics

    To do this, press the button for at least 5 seconds. The diagnostic values which can be reset can be found in the table in section Overview of diagnostics values (Page 206). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 206: Overview Of Diagnostics Values

    0.0 ... 100.0 ③ Potentiometer value of lower endstop (0%) 0.0 ... 100.0 ③ P100 Potentiometer value of upper endstop (100%) 0.0 ... 100.0 ④ IMPUP Pulse length up 6 ... 160 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 207 Hours ① WT90 Number of operating hours in the travel range WT90 0 ... 4.29E9 Hours ① WT95 Number of operating hours in the travel range WT95 0 ... 4.29E9 Hours SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 208: Meaning Of The Diagnostics Values

    Diagnostic value '6.HOURS - Number of operating hours' Display range: 0 ... 4.29E9 Purpose: The runtime meter is incremented every hour as soon as electric auxiliary power is supplied to the positioner. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 209: Diagnostic Value '7.Hourr - Resettable Operating Hours Counter

    This value indicates the current UP or DOWN travel time in seconds determined during the initialization. 12.2.4.9 Diagnostic value '11.LEAK - Leakage test' Condition The positioner is initialized and in manual mode (MAN). Display range: • - • 0.0 ... 100.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 210: Diagnostic Value '12.Pst - Monitoring Of Partial Stroke Test

    This diagnostics parameter indicates the measured stroke time of the last Partial Stroke Test. A Partial Stroke Test can be initiated manually or an active Partial Stroke Test can be interrupted by pressing the button. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 211: Diagnostic Value '13.Prpst' - Time Since Last Partial Stroke Test

    • ### Purpose: This diagnostics parameter shows the time in days until the next Partial Stroke Test. If one of the above-mentioned conditions is not met, 'OFF' is shown on the display. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 212: Diagnostics Value '15.Devi - Dynamic Control Valve Behavior

    (Page 134) Parameter is set to one of the following values: 'do', 'uP do', 'Fd', 'Fu Fd', 'uP Fd', 'Fu do' Display range: 0.0 ... 100.0 Purpose: Indication of how many percent the lower endstop has changed compared to its value during initialization. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 213: Diagnostic Value '19.Open - Upper Endstop

    (0%) and the upper endstop (100%) of the position measurement as determined during the automatic initialization. The values of manually approached end positions are applicable for man‐ ual initialization. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 214 After 5 seconds, '0.0' (with 22.P100: '100.0') is displayed. Result: The lower endstop (upper endstop) now corresponds to the cur‐ rent position of the actuator. 5. Switch to automatic mode (AUT). SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 215: Diagnostic Value '23.Impup - Pulse Length Up' / '24.Impdn - Pulse Length Down

    '31.DEBA' [DEAD‐ BAND] Deadband of closed-loop controller (Page 131) parameter or to the value automatically adapted by the device if 'DEBA' was set to 'Auto'. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 216: Diagnostic Value '28.Ssup - Slow Step Zone Up' / '29.Ssdn - Slow Step Zone Down

    This helps in drawing conclusions about the past operating conditions of the de‐ vice and the entire control valve. The temperature ranges are classified as follows: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 217: Diagnostic Value '42.Vent1' / '43.Vent2

    Description: Corresponds to the description for Diagnostic value '42.VENT1' / '43.VENT2' (Page 217) referred to the diagnostics parameters 'VEN1R' and 'VEN2R' described here. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 218: Diagnostic Value '46.Store - Save Maintenance Data

    This helps in drawing conclusions about the past operating condi‐ tions and especially in assessing the control properties of the control loop and the entire control valve. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 219: Diagnostic Value '57.Lkpul - Length Of The Leakage Compensation Pulse

    Information about what events can activate the fault message output can be found in the table in chapter "Overview of error codes (Page 220)". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 220: Overview Of Error Codes

    Deadband limit ex‐ E. DEBA≠OFF ... the limit is undershot again Increased packing gland fric‐ ceeded tion, mechanical gap in the po‐ **.DEBA = Auto sition feedback. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 221: Xdiag Parameter

    "XDIAG" parameter as described in the following table: XDIAG settings Message due to Extended diagnostics not activated Fault message output for threshold 3 error message (maintenance alarm, single-stage) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 222: Meaning Of Error Codes

    A1 and A2 respond, depending on the operating mode of the extended diagnostics . These two functions can be deactivated using the parameter setting "OFF" for "L. STRK". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 223: Monitoring The Number Of Changes In Direction

    A limit can therefore be entered for this value ("E1.LEVL3", threshold for deadband monitoring). An error message output is activated when this value is exceeded. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 224: Partial Stroke Test

    16 Monitoring the plausibility of values for the Partial Stroke Test If, at the start of a Partial Stroke Test, the plausibility check of the "A1.STPOS", "A3.STRKH" and "A4.STRKD" parameters was not successful, this fault message is displayed. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 225: Diagnostics And Troubleshooting

    Clean all contact surfaces with spirit; electronics board and the pneumatic bend the pneumatic block contact block can develop due to abrasion re‐ springs slightly if required. sulting from continuous strong vibra‐ tion loads. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 226 Screws of the electrical connecting • Repair terminals may be loosened. • For prevention: Install the positioner • Electrical connecting terminals on damping pads. and/or electronic components may be knocked out. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 227: Technical Specifications

    Pneumatic data Pneumatic data Auxiliary power (air supply) Compressed air, carbon dioxide (CO ), nitrogen (N), noble gases or cleaned natural gas 1.4 ... 7 bar (20.3 ... 101.5 psi) • Pressure SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 228: Construction

    3 ... 130 mm (0.12 ... 5.12") (angle of rotation of the posi‐ • Range of stroke (linear actuator) tioner shaft 16 ... 90°) 30 to 100° • Angle of rotation (part-turn actuator) Mounting method SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 229 Screw-in torque for cable gland made of metal/stainless 6 Nm (4.4 ft lb) steel in polycarbonate enclosure Screw-in torque for metal/stainless steel glands in alumi‐ 6 Nm (4.4 ft lb) num/stainless steel enclosure SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 230: Controller

    Can be set as fixed value Analog-to-digital converter 10 ms • Scanning time ≤ 0,05 % • Resolution ≤ 0,2 % • Transmission error ≤ 0.1 %/10 K (≤ 0.1 %/18 °F) • Temperature influence SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 231: Certificates And Approvals

    • 0, 1, 2, 3, 5, 6 5, 6 • 0, 2, 5, 6 5, 6 G, F, K • 0, 2, 5, 6 D, E, G, F, K P01…P02 • SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 232: Basic Unit And Optional Modules

    II 2 D Ex ia IIIC T130°C Db • a = 1 and b = 3 Zn 21 Ex ib IIIC, T130°C Db IS Cl I, II, III Div 1 Gp A-G SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 233: Maximal Permissible Ambient Temperature Ranges

    = 0, 1, 2 and f = 0, 2 • 6DR5ayb-0cdef-g*Ah-Z M40 -40 °C ≤Ta ≤ +80 °C -40 °C ≤Ta ≤ +60 °C for a = 0, 1, 2 and f = 0, 2 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 234: Certificates, Approvals, Explosion Protection For External Position Displacement System

    (terminals 6 and 7) Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V For connecting to circuits with the following peak values SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 235 Ex "db" The basic device, the input for safety shutdown, and the outputs of option modules are • For basic device Ex "ia" individual intrinsically safe circuits. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 236: Communication

    Link Active Schedular (LAS) function Execution times of the blocks AO: 30 ms PID: 40 ms Physical layer profile 123, 511 FF registration Tested with ITK 6.0 Device address 22 (when delivered) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 237: Technical Data For Natural Gas As Actuator Medium

    • If a control error occurs, a maximum of 30 Nl/min of natural gas will escape at the enclosure ② ④ vent and a maximum of 89 Nl/min at the control air outlet SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 238: Option Modules

    Contact load 3 V, 5 μA • Electrically isolated from the basic device Signal status 0 ≤ 4.5 V or open Signal status 1 ≥ 13 V Internal resistance ≥ 25 kΩ SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 239: Analog Output Module (Aom) 6Dr4004-6J / -8J

    Effective internal inductance ≤ 3 μH ≤ 3 μH Galvanic isolation Electrically isolated from the alarm option and safely isolated from the basic device Test voltage DC 840 V, 1 s SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 240: Inductive Limit Switches (Ils) 6Dr4004-6G / -8G

    ≤ 5.2 nF Effective internal inductance = negligibly small = negligibly small Galvanic isolation The 3 outputs are galvanically isolated from the basic device. Test voltage DC 840 V, 1 s SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 241: Mechanic Limit Switches (Mls) 6Dr4004-6K / -8K

    3150 V DC, 2 s Rated condition height Max. 2 000 m above sea level. At altitudes greater than 2 000 m above sea level, use a suitable power sup‐ ply. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 242: Analog Input Module (Aim) 6Dr4004-6F / -8F

    Linearity (after corrections made by ± 1 % positioner) Hysteresis ± 0.2 % For connecting to circuits with the fol‐ ≤ 5 V ≤ 5 V lowing peak values ≤ 160 mA ≤ 120 mW SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 243: External Ncs Sensors 6Dr4004-6N/8N And 6Dr4004-2Es

    M3x12 (clamping ring) Degree of protection IP68 / type 4X For connecting to circuits with the fol‐ = 5 V = 5 V lowing peak values = 160 mA = 120 mW SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 244: External Position Detection

    10 to 130 mm (0.39 to 5.12"); up to 200 mm (7.87") on request • Linear actuator 6DR4004-6/-8N.30 30 to 100° • Part-turn actuator Linearity (after corrections made by ± 1 % positioner) Hysteresis ± 0.2 % SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 245: Position Transmitter (Potentiometer) 6Dr4004-1Es

    IP66 according to IEC/EN 60529; Type 4X according to UL 50E For connecting to circuits with the following peak values ≤ 5 V ≤ 5 V Effective internal capacitance ≤ 10 nF Effective internal inductance ≤ 240 μH SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 246: Position Transmitter (Ncs) 6Dr4004-2Es

    ≤ 120 mW Effective internal capacitance = 110 nF + 110 nF per meter of connecting cable Effective internal inductance = 270 µH + 6.53 µH per meter of connecting cable SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 247: Position Transmitter (Ncs, Ils) 6Dr4004-3Es

    Connecting to circuits with the fol‐ ≤ 25 mA ≤ 25 mA lowing peak values ≤ 64 mW Effective internal capacitance = 5.2 nF Effective internal inductance = negligibly small = negligibly small SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 248: Position Transmitter (Ncs, Mls) 6Dr4004-4Es

    ≤ 64 mW Effective internal capacitance Ci = 5.2 nF Ci = 5.2 nF Effective internal inductance = negligibly small Galvanic isolation The 3 digital outputs are galvanically isolated from the basic unit SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 249 3150 V DC, 2 s Rated condition height Max. 2 000 m above sea level. Use a suitable power supply at an altitude of more than 2 000 m above sea level. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 250 Technical specifications 13.10 Option modules SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 251: Dimension Drawings

    14.5 [0.57] 16 [0.63] 16 [0.63] 14.5 [0.57] 96.6 [3.80] 96.6 [3.80] 98.5 [3.88] 103 [4.06] 18.5 [0.73] 22 [0.87] 18.5 [0.73] 18.5 [0.73] 18.5 [0.73] 7 [0.23] 18.5 [0.73] 18.5 [0.73] SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 252: Terminal Strip For Positioner With Makrolon Enclosure

    6DR5..3 Aluminum enclosure, single/double-acting; dimensions with pneumatic connection G¼ or 1/4-18 NPT 14.2 Terminal strip for positioner with Makrolon enclosure ① Thread depth Figure 14-2 Terminal strip, dimensions in mm (inch) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 253: Positioner In Flameproof Enclosure

    33.5 (1.32) 158.5 [6.24] 160 [6.3] 235.3 [9.26] 227.6 [8.96] Dimensions in mm [inch] 6DR5..5 Aluminum enclosure, flameproof; dimensions with pneumatic connection G¼ or 1/4-18 NPT 6DR5..6 Stainless steel enclosure, flameproof SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 254 Dimension drawings 14.3 Positioner in flameproof enclosure SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 255: Spare Parts/Accessories/Scope Of Delivery

    • Analog Output Module (AOM) 6DR4004-6J / -8J: 2-wire current output 4 to 20 mA for position feedback • Digital I/O Module (DIO) 6DR4004-6A / -8A: 3 digital outputs and 1 digital input SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 256: Spare Parts

    Article number For version Basic electronics FOUNDATION Fieldbus, not Ex A5E00215467 6DR56..-.N FOUNDATION Fieldbus, Ex A5E00215466 6DR56..-.D/E/F/G/K Description Article number For version Pneumatic block Single-acting, with seal and screws C73451-A430-D80 6DR5.1.* SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 257 Made from aluminum, without inspection window, sin‐ A5E39636806 6DR5..3-*- -Z M40 gle and double-acting, with cover seal and screws 6DR4004-1/2/3/4ES Magnet clamp, pressure gauge, sound absorber SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 258 1/2-14 NPT with seals Enclosure cover with seal A5E37056687 6DR5..6* Sealing set with seals for cover, button cover, pneumatic A5E37056923 6DR5..6* connection board, valve for enclosure ventilation and shaft sealing ring SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 259: Scope Of Delivery Mechanic Limit Switches (Mls)

    • Mechanic Limit Switches (MLS) with accessories • One housing cover with enlarged aperture • One insulating cover • Two cable ties • One set of signs; how these are to be attached depends on the version. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 260: Scope Of Delivery Analog Input Module (Aim)

    Adapter M20 to ½-14 NPT ④ Cable gland for connection thread, gray ④ Cable gland for connection thread, blue ④ Sealing element for ④ Sealing element plug for Screw for plastic Oval head screw M3x6 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 261: Accessories

    15.6 Order data In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 262 Spare parts/accessories/scope of delivery 15.6 Order data SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 263: Product Documentation And Support

    – "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

  • Page 264: Technical Support

    Additional information on our technical support can be found at Technical Support (http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

  • Page 265: External Position Detection

    The sensor has a high signal-to- noise ratio to external magnetic fields due to the measurement method used. The following figure shows the mode of operation with a rotating magnet. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 266: Mounting The Ncs

    The positioner is connected to the position detection system by means of an electrical cable. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 267: Mounting On Part-Turn Actuator

    2. A non-contacting sensor for part-turn actuators 6DR4004-.N.10 or 6DR4004-.N.40 3. A part-turn actuator with interface acc. to VDI/VDE 3845 and mounting console acc. to VDI/ VDE 3845, or A part-turn actuator with manufacturer-specific interface SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 268: Incorrect Mounting

    1. Slide the clamping table onto the stub shaft of the part-turn actuator. ⑨ ⑦ 2. Mount the clamping table to the stub shaft using a hex socket head screw ⑧ washer SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 269: Mounting On Linear Actuator Up To 14 Mm (0.55 Inch)

    Only a NAMUR mounting bracket can be used as mounting base. The following figure shows the assembly with NAMUR mounting bracket. Or: A linear actuator without interface to NAMUR and individual mounting solution. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 270 Example of the assembly on a linear actuator with a stroke up to 14 mm (0.55 inch) Procedure ② ⑦ 1. Produce the mounting panel and mounting bracket individually. 2. Align the sensor to the center of the stroke. Observe the dimensions specified in the figure. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 271: Mounting On Linear Actuator > 14 Mm (0.55 Inch)

    Item no. based on the respective stroke range: 6DR4004-8V or 6DR4004-8V + 6DR4004-8L. linear actuator without interface to NAMUR and individual mounting solution. Item No. 6DR4004-8VK or 6DR4004-8VL can be used as individual assembly solution, depending on the stroke range. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 272 External position detection A.2 Non-Contacting Sensor Description You can find the dimensions in the dimension drawing in the section "Figure A-9 Dimension drawing NCS module > 14 mm (0.55 inch) (Page 281)". SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 273 "3.YWAY" when commissioning the system. ⑤ ⑱ 6. Slide the lever onto the shaft up to the endstop. ⑤ ⑲ 7. Secure the lever using the hex socket head screw SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 274 See also Scope of delivery of NCS for linear actuators > 14 mm (0.55 inch) . (Page 280) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 275: Connecting Ncs To Emc Filter Module

    ⑤ ⑪ Terminal Vcc: Yellow Non Contacting Sensor (NCS) ⑥ ⑫ Analog Input Module (AIM) Cable shielding lug Figure A-7 Example of connecting the NCS to the Analog Input Module (AIM) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 276: Commissioning Of Ncs

    Verify that the displayed values never exceed the range from P2.0 to P98.0. Note This condition cannot be met with slipping flaps or linear actuators that exceed the mechanical actuation limits. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 277: Initialization Of Part-Turn Actuators

    3 to 14 mm (0.12 to 0.55") • Linear actuator 6DR4004-6/8N.30 10 to 130 mm (0.39 to 5.12"); up to 200 mm (7.87") on request 30 to 100° • Part-turn actuator SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 278 = 120 mW Effective internal capacitance Effective internal inductance = 110 nF + 110 nF per meter of connecting cable = 270 µH + 6.53 µH per meter of connecting cable SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 279: Dimensional Drawing Of Non-Contacting Sensor

    NCS sensor scope of delivery A.2.7.1 Scope of delivery of NCS for part-turn actuators 6DR4004-.N.10 6DR4004-.N.40 Quantity Quantity Name Note Magnet holder Washer Hex socket head screw M6x12 Plastic washer Magnet SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 280: Scope Of Delivery Of Ncs For Linear Actuators Up To 14 Mm (0.55 Inch)

    Quantity Designation Notes NCS assembly kit, completely Mounting by means of assembly kit for NAMUR linear ac‐ assembled tuators Mounting kit available on separate order, see 'Accessories' in Catalog FI 01. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 281: External Position Detection System

    "Mounting to linear actuator (Page 35)". Auxiliary power is supplied to the Position Transmitter via the Analog Input Module (AIM) and EMC compatibility is ensured at the same time. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 282: Connecting To Analog Input Module (Aim)

    In hazardous areas, observe the maximum permissible ambient tem‐ perature corresponding to the temperature class. -40 ... +90 °C (-40 ... +194 °F) • Permissible ambient temperature for operation Degree of protection IP66 / Type 4X to UL 50E SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 283 4K3, but -40 ... +90 °C (4K3, but -40 ... +194 °F) ) Impact energy max. 1 joule. Construction Material body Aluminum Weight, housing Approx. 1.6 kg (3.53 lb) Torque for cable gland nut made of plastic See Construction (Page 228) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 284 External position detection A.3 External position detection system SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 285: Pressure Gauge Blocks

    Actuating pressure Supply pressure Actuating pressure Mounting The pressure gauge block is fixed onto the lateral pneumatic connection of the positioner using the screws provided. Use the provided O-rings as sealing elements. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 286: Venting Gauge Block

    Pressure gauge blocks 17.2 Venting gauge block 17.2 Venting gauge block ① Positioner Actuating pressure ② Venting gauge block Supply pressure Actuating pressure Figure 17-1 Mode of operation of venting gauge block SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 287: Sealing Plug / Thread Adapter

    Aggressive media in the environment can damage the sealing ring. Type of protection and device protection may no longer be guaranteed. • Make sure that the sealing material is suitable for the area of use. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 288: Technical Specifications Of Accessory Part

    65 Nm • For thread size ½-14 NPT Width A/F for thread size M20 x 1.5 Width A/F for thread size M25 x 1.5 Key size for thread size ½-14 NPT SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 289: Dimensional Drawings Of Accessory Part

    A.4 Dimensional drawings of accessory part Dimensional drawings of accessory part Sealing plug Ex d, M25 x 1.5, dimensions in mm Sealing plug Ex d, M20 x 1.5, dimensions in mm SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 290 Sealing ring: Use for dust protection "Ex t" type of protection. Thread adapter Ex d, M25 x 1.5 on M20 x 1.5 and M25 x 1.5 on ½-14 NPT, dimensions in mm Sealing plug Ex d ½ -14 NPT SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 291: Booster

    2. You have one of the following boosters: – With single-acting positioners, booster with the article numbers 6DR4004-1RJ, -1RK, -1RP or -1RQ – With double-acting positioners, booster with the article numbers 6DR4004-2RJ, -2RK, -2RP or -2RQ SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 292 ③ 4. Turn the short threaded end of the threaded bolts into the positioner up to the endstop. ③ 5. Tighten the threaded bolts lightly using an open-ended wrench. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 293 6. Insert the booster via the threaded bolts ⑭ ④ ⑤ 7. Fasten the booster with the lock washers and nuts . When tightening, make sure ① that the shaft can be turned easily. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 294 . Position the screws, do not tighten them. ⑨ ⑩ ⑫ ⑪ ⑬ 3. Fasten the connection block with the screws and lock washers . Position the screws, do not tighten them. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 295: Tightening Screws

    5. Use the existing interfaces on the booster. Booster commissioning Requirement 1. You operate the positioner with a booster. 2. '48.PNEUM' [PNEUMATIC_BLOCK_TYPE] Pneumatics type (Page 141) parameter is set to 'booSt'. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 296 This is described in section Optimization of controller data (Page 93). See also Sequence of automatic initialization (Page 98) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 297: Run 3: Determination And Display Of The Travel Time (Leakage Test)

    Change the travel time using the changed. restrictor screws. Continue with: booSt The overshoot is determined. Adjust the booster bypass using the adjusting screw on the boos‐ ter until the display indicates the following: Continue with: SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 298: Booster Dimension Drawings

    Booster B.6 Booster dimension drawings Booster dimension drawings B.6.1 For positioners in non-flameproof enclosure Single-acting Double-acting Figure B-1 Dimension drawings booster mounted on positioner, dimensions in mm (inch) SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 299: For Positioners In Flameproof Enclosure

    Technical specifications of booster Booster Weight booster, single-acting 2.9 kg (6.5 lb) • BOOSTER KIT for 6DR5.10 and 6DR5.13 3.3 kg (7.3 lb) • BOOSTER KIT for 6DR5.15 Weight booster, double-acting SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 300 4.7 kg (10.4 lb) • BOOSTER KIT for 6DR5.25 Connections, pneumatic 1/2-14 NPT or G½ Air consumption 1.2 x 10 Pressure gauge Made of steel IP44. Scaling MPa, bar, psi Flow capacity Cv 2.0 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 301: Abbreviations

    International degrees of protection (long form as per DIN) Ingress Protection Seepage protection (long form as used in US) International Organization for Stand‐ ardization Liquid Crystal Liquid crystal Manual Operating mode SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 302: Abbreviations For Functional Safety

    Open Positioner Interface Standard interface for the connection between a positioner and a pneumatic linear or part-turn actuator Process Automation Process automation Process Device Manager Siemens communication software / Engineering tool PROFIBUS Process Field Bus Fieldbus RSS feed Rich Site Summary Feed Shows changes in regular intervals to web sites you are subscri‐...
  • Page 303 A safety-instrumented system (SIS) executes the safety functions that are required to achieve or maintain a safe status in a system. It consists of sensors, logic unit/control system and final control‐ ling elements. SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 304 Abbreviations C.2 Abbreviations for functional safety SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 305: Glossary

    Glossary SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 306 Glossary SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

  • Page 307: Index

    Certificates, 19, 20, 263 Factory setting characteristics Reset to ~, 107, 112 Safety, 179 Fast closing, 134 Cleaning, 192 Final controlling element, 177 Commissioning Five-point controller, 23, 30 Automatically, 107, 112 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 308 Operation, 97 Iy module, (See Analog Output Module (AOM)) Installation, 39 NCS module Internal, 39 Laws and directives, 19 NCS sensor Disassembly, 20 Connecting to Analog Input Module (AIM), 275 Personel, 20 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 309 Technical specifications, 288 Tight closing, 134, 175 Tightening torque Technical specifications, (Torque) Qualified personnel, 21 Torque, 229, 288 Transmission ratio selector, 27, 40 Position, 42, 46 Transmitter, 177 Reading initialization parameters, 116 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...
  • Page 310 Purging air selector, 105 Venting gauge block, 286 Version Technical specifications, 229 Warning label Position, 42, 45 Warranty, 17 Weight Technical specifications, 229 Wiring diagram on module cover, 43 Y1, 179 SIPART PS2 with FOUNDATION Fieldbus Operating Instructions, 07/2020, A5E00214569-AC...

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