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Summary of Contents for Ashland 155XL2
- Page 1 Parts Manual 155XL2 WG-155X-001 8-20 25230+ PH: 715-682-4622 www.ashlandind.com...
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Page 2: Table Of Contents
Table of Contents Introduction Scraper Specifications Assembly Bowl Rear Wheel Assembly Pushoff Apron Front Section Ball/Socket Assembly Pole Front Wheel Assembly Lift Cylinder Apron Cylinder Pushoff Cylinder Transport Locks Hydraulic Relief Valve Hydraulic Tube Clamps Manifold Decals Operation & Maintenance Safety Guidelines Tire Inflation &... -
Page 3: Introduction
Parts section drop-down. If you have questions, please feel free to call or email us. You can visit us on-line at www.ashlandind.com. Ashland Industries hours of operation are 8:00 a.m. to 5:00 p.m. CST. We can be reached toll free at: 877-634-4622. -
Page 4: Scraper Specifications
Scraper Specifications Capacity, Struck 11.9 Cubic Yards Capacity, Heaped 15.5 Cubic Yards Overall Dimensions: Length 360 Inches Width 120 Inches Height 95 Inches Apron Clearance 62 Inches Weight: Empty 21,650 Pounds Cutting Width 108-1/2 Inches Depth of Cut 8 Inches Depth of Spread 0 –... -
Page 5: Assembly
Assembly Item Part Number Description 701012 Bowl 702032 Pushoff 703008 Apron 704024 Front Section 705008 Pole PH: 715-682-4622 www.ashlandind.com... -
Page 6: Bowl
Bowl Item Part Number Description 600993 Pin: 1-1/2" x 4-5/8" w/ Tab Head A123351 Bushing: Pin Keeper w/ Flange AFB-00015 HHCS: 1/2"-13 x 1-1/2" AFP-00001 Pin: 1/4" x 3" Cotter AFW-00016 Washer: 1-1/2" A123363 Pin: 1-1/2" x 4-1/8" w/ Square Head 601561 Pin: 3"... - Page 7 Bowl Guards Item Part Number Description 501897 Guard: Apron Cylinder, RH 501896 Guard: Apron Cylinder, LH AFB-00128 Bolt: 3/8"-16 x 1" Serrated Flanged PH: 715-682-4622 www.ashlandind.com...
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Page 8: Rear Wheel Assembly
Rear Wheel Assembly Item Part Number Description A123350 Spindle Ass'y: 5-3/4“ Diameter AFB-00067 HHCS: 1-1/4"-12 x 7-1/2" 502053 Spacer: 1-1/4" ID x 4" AFN-00032 Nut: 1-1/4"-12 Nylon Insert Heavy Hex Jam A12037 Seal: Grease A125003 Bearing: Cone Inner A125004 Bearing: Cup Inner A12050 Stud: Wheel 1-1/8"-16 x 3-3/4"... -
Page 9: Pushoff
Pushoff Item Part Number Description 502049 Roller: Flanged Hold Down A14039 Bushing: 2" ID x 2-3/8" OD Bronze A123323-23 Pin: 2" x 7-7/8" w/ Tab Head 501598 Spacer: 2" ID AFB-00079 HHCS: 5/8"-11 x 1-1/2" A123358 Bushing: Pin Keeper w/ Flange A123306 Roller: Tapered Flange A123307... - Page 10 Pushoff Guards Item Part Number Description 500801 Guard: Dirt Shield AFB-00143 HHCS: 1/2"-13 x 1" AFW-00009 Washer: 1/2" Flat AFW-00030 Washer: 1/2" Split Lock AFN-00011 Nut: 1/2"-13 600551 Spill Plate Ass'y: Tiltable AFB-00037 HHCS: 3/4"-10 x 2" AFW-00002 Washer: 3/4" Split Lock AFN-00006 Nut: 3/4"-10 123229-04...
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Page 11: Apron
Apron Item Part Number Description 600993 Pin: 1-1/2" x 4-5/8" w/ Tab Head A16027 Bushing: Spring 1-1/2" x 2" w/ Grease Hole A123362 Pin: 1-1/2" x 4-1/2" w/ Tab Head AFB-00015 HHCS: 1/2"-13 x 1-1/2" A123351 Bushing: Pin Keeper w/ Flange PH: 715-682-4622 www.ashlandind.com... -
Page 12: Front Section
Front Section Item Part Number Description 601229 Socket Ass'y: 5-1/2" machined top w/ plate OPT-00001 Jack: Top Wind A123372 Pin: 2" x 7-1/4" w/ Tab Head A125006 Pin: 1/4" x 2-1/2" Wire Snapper AFW-00014 Washer: 2" AFP-00001 Pin: 1/4" x 3" Cotter 601561 Pin: 3”... -
Page 13: Ball/Socket Assembly
Ball/Socket Assembly Item Part Number Description 601230 Ball Ass'y: 5-1/2" w/ Retaining Ring AFB-00181 HHCS: 5/8"-18 x 2-1/2" AFW-00031 Washer: 5/8" Split Lock AFB-00086 HHCS: 1"-8 x 3-1/2" AFN-00037 Nut: 1"-8 Top Lock 503749 Shim: 12-hole Spacer PH: 715-682-4622 www.ashlandind.com... -
Page 14: Pole
Pole Item Part Number Description AFB-00086 HHCS: 1"-8 x 3-1/2" AFN-00037 Nut: 1"-8 Top Lock 601230 Ball Ass'y: 5-1/2" w/ Retaining Ring A14021 MUST WELD - Spindle 4-1/4" Diameter 600522 Hitch: Swivel Yoke 600055 Pin: 1-3/4" x 9-3/8" 500462 Nut: 1-3/4" Nylon Insert Jam 600521 MUST WELD - Hitch: Swivel Yoke Ass'y 501654... -
Page 15: Front Wheel Assembly
Front Wheel Assembly Item Part Number Description A14011 Seal: Grease A14012 Bearing: Cone Inner A14013 Bearing: Cup Inner 400257 Stud: Wheel 3/4"-16 x 2-3/4" A14010A Hub: 10-Hole AFW-00036 Washer: 3/4" x 2", Thick Hardened Washer A10046 Nut: Lug 3/4"-16 A14014 Bearing: Cup Outer A14015 Bearing: Cone Outer... -
Page 16: Lift Cylinder
Lift Cylinder – 400226 Item Part Number Description 201881P Barrel: Ass'y 5" IT 301549P Rod: Ass'y 2-1/2" 400700P Piston: Ass'y 5" x 1-7/8" CT 500855P Head: Ass'y 5" x 2" IT 432026P Seal Kit: 400226 PH: 715-682-4622 www.ashlandind.com... - Page 17 Lift Cylinder Pins Item Part Number Description 400226 Cylinder: 5" x 20" x 2" A123372 Pin: 2" x 7-1/4" w/ Tab Head A125006 Pin: 1/4" x 2-1/2" Wire Snapper AFW-00014 Washer: 2" AFP-00001 Pin: 1/4" x 3" Cotter A123335 Pin: 2" x 6-1/4" w/ Tab Head PH: 715-682-4622 www.ashlandind.com...
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Page 18: Apron Cylinder
Apron Cylinder – A125050 Item Part Number Description A125050 Cylinder: 4" x 13" A123363 Pin: 1-1/2" x 4-1/8" w/ Square Head A123362 Pin: 1-1/2" x 4-1/2" w/ Tab Head AFW-00016 Washer: 1-1/2" A123351 Bushing: Pin Keeper w/ Flange AFB-00015 HHCS: 1/2"-13 x 1-1/2" A125050-06 Barrel: Cylinder Ass'y A125050-04... -
Page 19: Pushoff Cylinder
Pushoff Cylinder - 400225 Item Part Number Description 201872P Barrel: for 5” x 60” Cylinder 301539P Rod: 3" 411079P Piston: Ass’y. 5" x 1-3/4" 511202P Head: Ass’y. 5" x 3" 400387 Bushing: 1-3/4" ID Spherical w/ PTFE Lining Seal Kit 432040P Kit: Seal for 400225 AHL-00001 Clamp: 3/4”... - Page 20 Pushoff Cylinder Pins Item Part Number Description 400225 Cylinder: 5" x 60" x 3" 501511 Pin: 1-3/4" x 5-1/2" AFW-00038 Washer: 1-3/4" AFP-00001 Pin: 1/4" x 3" Cotter PH: 715-682-4622 www.ashlandind.com...
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Page 21: Transport Locks
Transport Locks Item Part Number Description A123371 Lock: Transport A125006 Pin: 1/4" x 2-1/2" Wire Snapper 400359 Pin: Clevis w/ Lanyard 601274 Lock: Transport PH: 715-682-4622 www.ashlandind.com... -
Page 22: Hydraulic Relief Valve
Hydraulic Relief Valve Item Part Number Description AHV-00001 Valve: Pressure Relief PH: 715-682-4622 www.ashlandind.com... -
Page 23: Hydraulic Tube Clamps
Hydraulic Tube Clamps Each Tube Clamp is sold as a complete assembly. PH: 715-682-4622 www.ashlandind.com... -
Page 24: Manifold
Manifold: A125174 (950XL2 – 175XL2) Setting the Apron and Pushoff Valve The manifold block containing the Pushoff sequence valve cartridge and Apron counterbalance valve cartridge is used to control two hydraulic circuits with one hydraulic remote. When the tractor hydraulic remote is activated, oil flows first to the Apron cylinders until they are fully extended. Once the cylinders are fully extended, the Apron circuits’... -
Page 25: Decals
Decals Safety Decals Model Decals 750464 Decal: High Pressure ADS-00058 Decal: Model Badge ADS-00011 Decal: Pinch Point ADS-00062 Decal: 36” x 7” ADS-00019 Decal: Grease Daily ADS-00065 Decal: “AI” 11.5” x 7” ADS-00030 Decal: Turning ADS-00066 Decal: Gauge ADS-00041 Decal: Controls ADS-00046 Decal: Do Lifting ADS-00047... -
Page 26: Operation & Maintenance
Operation & Maintenance Your Ashland scraper is a durable piece of equipment and with proper care will yield many years of trouble-free operation. However, the life of your scraper can be severely shortened by poor maintenance. You must follow consistent maintenance practices and use superior quality grease and hydraulic oil (compatible with the power unit’s hydraulic system) to... - Page 27 Operation & Maintenance Scraper damage can occur if: 1. The scraper is running over the haul road with the bowl fully raised. On scrapers that have factory installed nitrogen over hydraulic accumulators, the lift cylinders should be lowered 3 to 4 inches to allow the cushioned ride to work properly. 2.
- Page 28 Operation & Maintenance Transport the scraper safely: 1. Always empty the scraper. 2. Clean all material from the exterior of the scraper. 3. Make sure all road rules are followed. 4. Use proper lighting and flagging. 5. Lower scraper bowl to provide just enough clearance over obstacles. 6.
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Page 29: Safety Guidelines
Safety Guidelines Safety Signal Words: Please note the use of signal words such as DANGER, WARNING, and CAUTION paired with the safety messages on your scraper. The appropriate signal word for each safety message has been selected using the following guidelines: •... -
Page 30: Tire Inflation & Torque Chart
16.5L-16.1 10Ply 16.9-24 8Ply 140XL2 445/50R22.5 18.4-26 18ply 140TS2 20.5-25 16ply 140XL2-LGP 445/50R22.5 23.5-25 20Ply 140TS2-LGP 23.5-25 20Ply 155XL2 20.5-25 16Ply 29.5-25 28Ply 155TS2 29.5-25 28Ply 175XL2 20.5-25 16Ply 29.5-25 28Ply 175XL2 (Big Tire) 23.5-25 20Ply 29.5-25 28Ply 2012CS/2014CS 20.5-25 20Ply 215TS2 29.5-25 28Ply... -
Page 31: Tire Service
Tire Service The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following best- practice. Do not attempt to mount, demount, or inflate a tire if you do not have the proper equipment and experience to perform the job. -
Page 32: Hub Service
The bearings within the hubs of the scraper are fully greased with an EP Rated ISO 220 NLGI #2 Lithium Complex blue grease at the factory. Ashland uses a special bearing grease packer to ensure the bearing is effectively and evenly lubricated. Generous amounts of additional grease are added on both sides of the bearing prior to install within the hub. -
Page 33: Troubleshooting
Troubleshooting With proper care and maintenance, your Ashland Scraper will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease: Grease zerk plugged. -
Page 34: Warranty Statement
This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed one year from the date of delivery of the new Ashland Industries product to the original purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first. - Page 35 • Warranty Labor Reimbursement for labor expense to the dealer is made by payment of the established hourly shop rate. • Repair times will be reviewed by Ashland Industries and may be adjusted to average repair time required by other dealers to make similar repairs. Labor is not paid on the warranty associated with repair parts purchased by the retail customer that are used on a product that is not currently in warranty time frame.
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Page 36: Service Bulletins
30 day period. In these cases, the dealer must notify Ashland Industries in writing of the extenuating circumstance and advise that the continued use of the product will not enlarge the warranty claim. -
Page 37: Owner Registration
30 days from the date of failure to Ashland Industries, Inc. routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
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