Lennox Hearth Products Signature Shoreline 33 DV INS Installation And Operation Manual
Direct-vent gas fireplace heater inserts
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Summary of Contents for Lennox Hearth Products Signature Shoreline 33 DV INS
- Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. LENNOX HEARTH SHR40 Owner's Manual Shop genuine replacement parts for LENNOX HEARTH SHR40 Find Your LENNOX HEARTH Fireplace Parts - Select From 237 Models -------- Manual continues below part list --------...
- Page 2 Available Replacement Parts for LENNOX HEARTH SHR40 H5742 Speed Control High Temperature FSB700...
- Page 3 INSTALLATION AND OPERATION MANUAL Direct-Vent Gas Fireplace Heater Inserts The Shoreline™ fireplace insert is factory equipped for 40,000 BTU input and can be converted to 33,000 using the smaller orifice provided. Retain These Instructions For Future Reference P/N 850,050M Rev. C, 01/2008 A French manual is available upon request.
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Page 4: Important Safety And Warning Information
7. All installations must conform with all local, state, and 0. Lennox Hearth Products, its employees, or any of its repre- national codes. In the absence of local codes, the instal-... -
Page 5: Table Of Contents
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW This installation manual will help you obtain a safe, efficient, depend- able installation for your appliance and vent system. GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH PRODUCTS. PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS When you purchased your new gas-fired heater, you joined the ranks BEFORE BEGINNING YOUR INSTALLATION of thousands of individuals whose answer to their home heating needs reflects their concern for efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoy- PACKAGING LIST ment available from your new gas-fired heater. It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance To install a Shoreline insert, an insert body, refractory brick panel set that will ensure years of trouble-free warmth and pleasure. and surround kit are required (each sold separately. See Page 34 for ordering information). Thank you for selecting a Lennox Hearth Products gas-fired heater as the answer to your home heating needs. -
Page 6: General Information
Fuel GENERAL INFORMATION This insert comes from the factory equipped to burn natural gas from 0 to 2,000 feet (610 M) of elevation in the USA and 0 - 4,500 feet (1372 Table 1 shows the BTU input for each model: M) in Canada. The insert can be converted to burn LP (liquid propane) by installing a conversion kit. Only Lennox Hearth Products conversion Millivolt Models with Manually-Modulated Gas Valves kits can be used to convert from NG to LP or LP to NG. Contact your Lennox Hearth Products dealer for details. An orifice is also supplied to Natural Gas Propane (LP) Gas change the unit from 40,000 BTU’s (NG) or 37,500 BTU’s (LP) to 33,000 Model Input Rate Input Rate BTU’s. This must be done by a qualified service technician if you decide to change orifices. (BTU/HR) (BTU/HR) SHR33 19,500 to 33,000 19,500 to 33,000 The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous. - Page 7 Questions To Ask Local Building Official Manufactured Home Installations - These appliances must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in Canada CAN/CSA These appliances must be installed per manufacturers’ instructions. Z240 MH), or when such a standard is not applicable, the Standard Installations must conform to appropriate local codes and applicable for Manufactured Home Installations, ANSI A225.1 - latest edition for state and federal requirements. Familiarity with these requirements manufactured (mobile) home installations and the current Standard for...
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Page 8: New York City Mea Approval
Inspection NEW YORK CITY, NEW YORK (MEA) The state or local gas inspector of the side wall horizontally vented gas Installation of these fireplaces are approved for installation in New York fueled equipment shall not approve the installation unless, upon inspection, City in the US state of New York (MEA#: 138-07-E). the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: Note: The following requirements reference various Massachusetts and national codes not contained in this document. • The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of ANSI Z233.1 / NFPA 54 For all side wall horizontally vented gas fueled equipment installed in every (In Canada CAN/CSA B149.1 - current edition) as adopted by the dwelling, building or structure used in whole or in part for residential Board; and purposes, including those owned or operated by the Commonwealth and... -
Page 9: Specifications - Insert Dimensions
SPECIFICATIONS: Shoreline™ Note: Due to Lennox’ ongoing commitment to quality , all specifications, ratings and dimensions are subject to change without notice. Insert Dimensions Inches (millimeters) Left front of unit to center line 13-1/8 (333) Right front of unit to center line 17-1/4 (438) Left rear of unit to center line 9 (9) -
Page 10: Clearances To Combustibles
MINIMUM CLEARANCES TO COMBUSTIBLES Mantel - 1” Depth These appliances can be installed in most fireplace configurations. If installed close to an adjacent wall, ensure that the minimum clearances Combustibles Trim or Mantel Depth of 8” or Less to combustible surfaces are maintained. A local building inspector should review your plans prior to installation. Refer to Figures 2 through 4 for clearances to combustibles. Minimum clearances include any projections such as shelves, window sills, mantels, spacers/standoffs or surfaces to combustible construction etc. above the appliance. Paint or lacquer used to finish the mantel must be heat resistant in order to avoid discoloration. Minimum Fireplace Dimensions Inches and Minimum Clearances (millimeters) -
Page 11: Installation
INSTALLATION CAUTIONS • The fireplace in which this gas insert is to be Fireplace Requirements installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs. Have These heaters are designed to be installed into an existing masonry fireplace (built to UBC 37 or ULC S628 standards) or factory built solid the chimney and all inside surfaces of the fire- fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All... -
Page 12: Venting Requirements
Venting Requirements Positive Flue Connection (acceptable methods for sealing chimney throat) Masonry and Factory Built Fireplaces Approved Vent Systems: A qualified installer should evaluate the existing fireplace to determine the Lennox Hearth Products Co-linear Chimney Liner Kit Recommended: best method for achieving a positive flue connection between the vent and intake liners and the chimney. One method is to secure a noncombus- • The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four tible seal-off plate (i.e. 22-gage sheet steel) in the fireplace throat using gear clamps. masonry screws. Other acceptable methods include packing unfaced • The Termination Kit, Cat. No. TKDVI includes the termination cap with two... -
Page 13: Insert Leveling
Vertical Venting The vent pipes must be connected to the proper collars on the unit and the exhaust vent pipe must be connected to the termination cap or the unit will not operate. The combustion air vent pipe can be connected to the termination cap (see Figure 6b) or it can terminate inside the chimney (see Figure 6a). The bottom opening of the chimney must be sealed around the vent pipes if the combustion air vent is not connected to the termination cap. Use unfaced fiberglass insulation to seal around the vent pipes or a positive flue connection using a seal-off plate. The insulation may give off an odor during the first hour of operation. NOTES: Front leveling legs The minimum vertical rise (exhaust vent) is 10 feet (3.05 M) and the maximum vertical rise is 35 feet (10.67 M). These dimensions are measured from the flue collar of the unit to the end of the vent pipe, FRONT Detail B... -
Page 14: Door Assembly Installation Or Removal Instructions
SHORELINE™ DOOR ASSEMBLY INSTALLATION OR REMOVAL INSTRUCTIONS Tools Needed: No tools are needed Cat. No. Description H5746 Shoreline Door Assembly (Figure 9) Shoreline Door Kit - Packaging List Models SHR33 & SHR40 Quantity Description Shoreline Door Assembly Figure 11 Table 6 - (refer to Figure 9) 3. Pull the louvers out to the farthest point and then lift up. Push door against the face of the insert. Drop the louvers down and let the Note: The Shoreline insert comes with the door already on the... -
Page 15: Refractory Brick Panel Installation Instructions
2. Next place the rear panel (C). It will set on the bracket mounted to the SHORELINE™ REFRACTORY BRICK INSTALLATION INSTRUCTIONS blower mounting plate on the back of the firebox. See Figure 16. Tools Needed: No tools are needed Cat. No. Model Description 75383 SHR-BRICK-STD Brick Panel Set, Standard 75384 SHR-BRICK-RED Brick Panel Set, Red 75391 SHR-BRICK-ARCHSTONE Brick Panel Set, Architectural (shown) Refractory Brick Panel Kits - Packaging List Models SHR33 &... -
Page 16: Log Set Installation Instructions
SHORELINE™ LOG SET INSTALLATION INSTRUCTIONS CAUTIONS • If logs are not installed according to the log Tools Needed: No tools are needed installation instructions, flame impingement Cat. No. Description and improper combustion could occur and result H5747 5-Piece Ceramic Log Set in soot and/or excessive production of carbon Log Set - Packaging List monoxide (CO), a colorless, orderless, toxic Models SHR33 &... - Page 17 4. Place left log (C) on pin in back. Push log against left side of refractory 2. Separate the glowing embers (F) into quarter size pieces and place in front. See Figure 24. along ports on burner pan. DO NOT cover burner secondary holes on burner pan. The pattern for the glowing embers should be similar to what is shown in Figure 22. Figure 24 5. Locate groove in center log (B), and place the top of the right log (D) in groove with the bottom end of the log resting against the right Glowing Embers refractory panel. See Figure 25. Separate into Quarter Size (separate) Pieces Groove for log (D) Bag of Glowing Embers (rockwool) Figure 22 3. Place center log (B) on supports towards bottom left and top right of log (B). See Figure 23. Figure 25 6. Place the front log (E) as shown in Figure 26, making sure no burner ports are covered. Place the decorative lava rock around logs as...
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Page 18: Surround Installation Instructions
SHORELINE™ SURROUND ASSEMBLY INSTALLATION Hook A Tools Needed: No tools are needed One of the following surround kits is required (Purchased sepa- rately). Surround Kits Models SHR33 & SHR40 Part/Cat. # Description Dimensions 75387 Small 3-sided Flange 36-5/8”W x 25-7/8”H 75385 Small 4-sided Flange 36-5/8”W x 29-3/16”H Figure 29 75388 Large 3-sided Flange 41”W x 28”H 75386 Large 4-sided Flange... - Page 19 SURROUND BALL SCREW MOUNT ADJUSTMENT Tools Needed: 7/16” wrench Flat End Screwdriver Adjustment Procedure: Step 1 Open the surround access door. Inspect the tension or lack of Ball Screw Latch tension while opening the door to determine if it should open easier or tighter. Step With the access door open you will see the ball screw latch as shown in Pictures A and B. Using a 7/16” wrench, loosen the jam nut on the ball screw assembly as shown in Picture F. Step 3 Once this jam nut is loose you can then adjust the ball screw for more or less tension using your hand Picture E or the flat end of a screwdriver as seen in Picture D. Turning the screw counter- clockwise, as you are looking at it, will give you more tension and turning the screw clockwise will give you less tension. Step 4 You can then test close the surround access door to ensure it has proper tension. Readjust if needed.
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Page 20: Gas Line Installation
Tables 10 and 11 show the units' gas pressure requirements for GAS LINE INSTALLATION these appliances. We recommend that a qualified individual such as a plumber or gas fitter be Inlet Gas Supply Pressure used to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous Fuel # Minimum Maximum Desired considerations of materials, protection, sizing, locations, controls, pressure, Natural 5" WC/po. C.E 10.5" WC/po. C.E 7" WC/po. C.E sediment, a nd m ore. C ertainly n o o ne u nfamiliar a nd u nqualified s hould a ttempt (1.5 kPa) (.61 kPa) (1.74 kPa) -
Page 21: Lighting Instructions
CAUTION Pilot Hood Your Shoreline™ gas appliance must always be Igniter (electrode) Thermopile operated with glass door in place. Thermocouple Lighting Instructions STOP! Read the safety information on the front cover of the manual before proceeding. 1. Open the right side access door. Ensure the gas supply shut-off cocks are Pilot Assembly open and ON/OFF Rocker Switch is “OFF”. If equipped with a thermostat, set it to the lowest setting. -
Page 22: Flame Appearance And Sooting
Flame Appearance and Sooting CAUTIONS Your Shoreline™ fireplace insert is designed for maximum heating • Carbon will be produced if the air shutter is efficiency. Therefore, upon lighting of the main burner the flames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs closed too much. Any damage due to carboning will heat up and the flames will become a yellow/orange color. If after resulting from improperly setting the air shutter 20 minutes the flame stays lowered blue, or if the flame is orange with evidence of sooting (black tip), the air shutter may require adjustment. -
Page 23: Burn-In Period
Burn-In Period WARNING Shoreline™ This insert has been painted with a high temperature metal- The power cord must be plugged directly into a prop- lic black stove paint. It leaves the factory dry to the touch, but finishes curing as the fireplace insert is used. Fire the fireplace insert four suc- erly grounded, 10 Volt, 60 Hz, 3-prong receptacle cessive times for ten minutes each time with a five minute cool down electrical outlet. Do not cut or remove the ground- between each firing to cure the paint and burn off lubricants used in the ing prong from this plug. It must be routed to avoid manufacturing process. Ventilate the house during these first firings as the paint gives off an unpleasant odor. It is recommended that persons contact. -
Page 24: Shoreline™ Main Burner Operation
Shoreline™ Main Burner Operation Thermostat Wire Your Shoreline fireplace insert comes with an “ON/OFF” rocker switch Wire Size Maximum Length used to turn the burner on and off while the pilot is on. The rocker switch 1 Gage 100 Feet is located in the control panel above the blower rheostat switch and to the left of the igniter. This is all located behind the right side surround. 14 Gage 64 Feet 16 Gage 40 Feet A wall-mounted switch, a millivolt wall thermostat, or a remote control, can be used to supplement the rocker switch. The gas valve is powered 18 Gage 5 Feet by millivolts generated by the pilot assembly. This millivolt system is very 0 Gage 16 Feet sensitive to electrical resistance, therefore, make sure all connections are tight, clean, and free from corrosion. Do not splice any millivolt wires. Table 12 Consult Table 12 to determine the proper gage of wire for the thermostat PILOT or wall switch connections. This chart refers to the total length of the wire... -
Page 25: Maintenance And Servicing
MAINTENANCE AND SERVICING Thermocouple Igniter Rod 1/8" Min. WARNINGS Hood (3 mm) • Turn off gas and electrical power before servic- 3/8" Min. ing the appliance. (9 mm) • Do not attempt to touch the front enclosure glass Pilot with your hands while the fireplace is in use. Nozzels •... -
Page 26: Door Removal
Glass Maintenance (continued) Small Area Paint Touch-up Cleaning: Note: Clean glass after first two weeks of operation (after The finish of the insert body and surround is a high-temperature stove Burn-In period is over). paint. Only use factory supplied high-temperature paint for touch-ups, cat. no. 70K99. The viewing glass should be cleaned periodically to remove any build-ups caused from the following: Do not attempt to repaint the insert until the finish is completely cured • During start-up, it is normal for condensation to form on the inside (see Burn-In Period on Page 21). If the surface later becomes stained or of the glass (this condensation and fog will usually disappear in a few marred, it may be lightly sanded and touched up with spray paint. minutes). This can cause lint, dust and other airborne particles to cling Paint is available at your local authorized Lennox Hearth Products dealer. to the glass surface. Never attempt to paint a hot insert. • Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a film on the glass. Inspect Wiring • A white coating may form on the glass as a result of impurities and minerals in the fuel. Inspect and clean all wire connections. Ensure that there is no melting It is recommended that the glass be cleaned two or three times during or damage. Inspection should include: each heating season, depending on the circumstances present. • Terminals at the valve • On/Off switch Use one of the following to clean glass: • Wall thermostat, remote control, or wall switch... -
Page 27: Maintenance Schedule
MAINTENANCE SCHEDULE ANNUALLY (Before the onset of the Burning Season) MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE Inspecting/Cleaning Burner, Logs Qualified Service Technician Inspect valve and ensure it is properly operating. Check piping and Controls for leaks. Vacuum the control compartment, fireplace logs and burner area. Check Flame Patterns and Flame Qualified Service Technician Refer to Figures 33 and 34 on Page 20 and verify the flame Height pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs. Inspecting/Cleaning Pilot Qualified Service Technician Refer to Figure 39 on Page 23. Remove any surface build-up on pilot assembly. Wipe the pilot nozzles, igniter electrode and hood. Ensure the pilot flame engulfs the thermopile and thermocouple as shown. -
Page 28: Troubleshooting
TROUBLESHOOTING NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position. IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be accomplished by a qualified service technician. SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Thin black coating (soot) Improper log or ember See Brick Panel and Log Set Installation on Pages 13 through 15. If there is soot in one forms on the viewing placement specific location, the rockwool below this location needs to be adjusted. This can be done glass, logs, or firebox by pulling embers forward slightly. If the flames have soot tails, the shutter will need to Improper air shutter be opened. setting If sooting continues open air shutter (see Air Shutter Adjustment on Page 20) Not enough combus- tion air Check for debris obstructing air flow in valve compartment under insert or in front of lower venting. Humming or whistling Normal operating noise See Quiet Operation on Page 21. The noise may be reduced by slightly turning down the... -
Page 29: Replacement Parts List
SHORELINE™ REPLACEMENT PARTS LIST - MODELS SHR33 & SHR40 Item # Part/Cat. No. Description H5743 Control panel/Valve cover H57 Firebox Assembly H5744 On/Off Switch H573 Air Intake Assembly H5745 Piezo Igniter w/nut H574 Blower Box Assembly w/blower H5746 Door Assembly H575 Flue Collar Assembly H5747... -
Page 30: Part Identification
PART IDENTIFICATION Item # Description Firebox Assembly Air Intake Assembly Blower Box Assembly Flue Collar Assembly Blower Snap Switch Assembly Brick Panel Brackets Surround Hanging Brackets Upper Air Deflector Fan Ducting Wire Grommets Gasket Kit NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE... - Page 31 PART IDENTIFICATION Pilot Cassette Assembly Item # Description Pilot Assembly w/Shield Main Orifice Bulkhead Assembly Cassette Plate Assembly Valve Assembly Air Shutter Assembly Cassette Assembly Gasketing NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE...
- Page 32 PART IDENTIFICATION Item # Description Air Intake Assembly Blower Box Assembly w/Blower Rear Leveling Leg Assembly Outer Bottom Assembly Burner Assembly Wire Grommets Front Leveling Leg Assembly NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE...
- Page 33 PART IDENTIFICATION Item # Description Item # Description Burner Assembly On/Off Switch Igniter w/nut Louver Assembly Blower Rheostat Door Assembly Control Panel/Valve Cover Ceramic Log Set Ceramic Log Set NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE...
- Page 34 PART IDENTIFICATION 3-Piece Surround Assembly 34/35 Item # Description 36/37 Surround Flange Hinge Ball Screw Mount Ball Screw Catch Surround Spacer Kit - Small Surround Spacer Kit - Large 36/37 Extrusion Kit, 3-Piece - Small Extrusion Kit, 3-Piece - Large Extrusion Kit, 4-Piece - Small Extrusion Kit, 4-Piece - Large 36/37 4-Piece Surround Assembly 34/35 38/39 38/39 38/39 34/35 38/39 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE...
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Page 35: Optional Accessories
OPTIONAL ACCESSORIES Wall Thermostat The wall thermostat kit provides temperature control for optimum Deluxe Remote Control System comfort. The Model RCL-T (Deluxe) Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many enhance- ments, including; battery power level indicator, timer, mode of operation, thermostatic display including room temperature in either metric or English units, flame indicator and clock. Fully programmable, the Model RCL-T allows for command over nearly all operational and temperature variables, using the hand held... - Page 36 OPTIONAL ACCESSORIES Refractory Brick Panel Set (6 pieces) These decorative brick panels sets are offered in 3 attractive styles. One set required. Surround Kits IMPORTANT NOTE: A refractory brick panel kit is required for proper These surround panels install around the insert body providing an operation (sold separately). Never operate this appliance without attractive finished look. Note: See Page 32 for additional information all the refractory brick panels properly installed.
- Page 37 OPTIONAL ACCESSORIES Termination 4 Gear clamps Flashing Side View of Cap Flex Kit, DVI 3” X 35’ Cat. No. Model Description H0909 FKDVI Flex Kit, DVI 3” Cap has two 3" X 35’ collars for attachment of liners Termination Kit, DVI Cat. No. Model Description TKDVI TKDVI...
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Page 38: Safety / Listing Label
SAFETY / LISTING LABEL NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE... -
Page 39: Lighting Instructions Label
LIGHTING INSTRUCTIONS LABEL NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE... -
Page 40: Replacement Parts
See Page 27 for a complete replacement parts list. Use only parts sup- plied from the manufacturer. Your Fireplace Insert's Model Number _ __________________________________ Your Fireplace Insert’s Serial Number ___________________________________ The Date On Which Your Fireplace Insert Was Installed _ _____________________ The Type of Gas Your Fireplace Insert Uses _______________________________ Your Dealer's Name _________________________________________________ Fuel Type (Check one) c Natural Gas c Propane Gas (LP) Lennox reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © Lennox Hearth Products 008 P/N 850,050M REV. C 01/008 1110 West Taft Avenue • Orange, CA 9865...
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