Brinkmann 814-6805-S Professional Installation Manual
Brinkmann 814-6805-S Professional Installation Manual

Brinkmann 814-6805-S Professional Installation Manual

Natural gas conversion kit
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Equipo de Conversión a Gas Natural
PROFESSIONAL INSTALLATION MANUAL
MANUAL DE INSTALACIÓN PROFESIONAL
CONVERTS THE FOLLOWING CHARMGLOW GRILLS FROM PROPANE TO
NATURAL GAS: MODEL NUMBERS 810-1750-S, 810-8501-S, 810-9520-S,
810-6805-S, 814-6805-S, 814-6807-S, 810-1880-S AND 810-8533-S
IF YOU DO NOT HAVE THE PROFESSIONAL INSTALLATION MANUAL, PLEASE
CONVIERTE LAS SIGUIENTES PARRILLAS CHARMGLOW DE PROPANO A GAS
NATURAL: NÚMEROS DE MODELO 810-1750-S, 810-8501-S, 810-9520-S,
SI USTED NO TIENE EL MANUAL PROFESIONAL DE INSTALACIÓN, VISITE
POR FAVOR WWW.BRINKMANN.NET O LA LLAMADA (800) 527-0717.
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE
WARNINGS AND INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN
THIS MANUAL TO AVOID PERSONAL INJURY,
INCLUDING DEATH OR PROPERTY DAMAGE.
Natural Gas Conversion Kit
VISIT WWW.BRINKMANN.NET OR CALL (800) 527-0717.
810-6805-S, 814-6805-S, 814-6807-S, 810-1880-S Y 810-8533-S
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN
SAVE THIS MANUAL FOR FUTURE REFERENCE
GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
INSTRUCCIONES AL PROPIETARIO
ADVERTENCIA
SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE
HACE CASO OMISO A ESTAS ADVERTENCIAS E
INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS
E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR
LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS
DAÑOS MATERIALES.
NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
AVISO PARA EL
INSTALADOR:
ENTREGUE ESTAS
DE LA PARRILLA PARA
REFERENCIA FUTURA.

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Summary of Contents for Brinkmann 814-6805-S

  • Page 1 NATURAL: NÚMEROS DE MODELO 810-1750-S, 810-8501-S, 810-9520-S, 810-6805-S, 814-6805-S, 814-6807-S, 810-1880-S Y 810-8533-S SI USTED NO TIENE EL MANUAL PROFESIONAL DE INSTALACIÓN, VISITE POR FAVOR WWW.BRINKMANN.NET O LA LLAMADA (800) 527-0717. ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN...
  • Page 2: Important Safety Warnings

    IMPORTANT SAFETY WARNINGS WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL.
  • Page 3: Table Of Contents

    Conversion Instructions 814-6805-S ........
  • Page 4: General Warnings

    DANGER Connection should be made by a professional service technician. Supply the technician with a copy of these instructions. Incorrect connection can result in a gas leak with possibility of fire. GENERAL WARNINGS WARNING • Never use liquid propane gas in a unit designed for natural gas. •...
  • Page 5: Assembly Instructions

    Conversion Kit Sticker Stop Plate x 2 Pc. 10’ Natural Gas Hose (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.brinkmann.net...
  • Page 6: Conversion Instructions 810-9520-S

    CONVERSION INSTRUCTIONS 810-9520-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.
  • Page 7 Step 4 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Step 5 Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front Side View panel.
  • Page 8 Step 7 Figure 1 shows valve stem and bezel with the control knob removed. Take six large stop plates from the component card and place them over the valve stems as illustrated (Figure 2). Verify the tab and the Stop Plate stamped letter on the stop plates face out.
  • Page 9: Conversion Instructions 810-1750-S

    CONVERSION Gas Manifold Nut INSTRUCTIONS 810-1750-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.
  • Page 10 Step 4 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Step 5 Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel.
  • Page 11 Step 7 Figure 1 shows valve stem and bezel with the control knob removed. Take six large Stop Plate stop plates from the component card and place them over the valve stems as illustrated (Figure 2). Take the small stop plate from the component card and place it over the smoker and rotisserie burner Stop Pin...
  • Page 12 810-1750-S SMOKER BURNER CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 10 Remove the four screws from the burner support bracket and remove the burner.
  • Page 13 810-1750-S ROTISSERIE BURNER CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 13 Remove the two screws of panel to gain access to the rotisserie LP valve on back side of grill.
  • Page 14: Conversion Instructions 810-8501-S

    CONVERSION INSTRUCTIONS 810-8501-S 810-8501-S SEAR BURNER Orifice Bracket CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 1 Remove the two pre-attached bolts from the sear burner orifice bracket using a screwdriver.
  • Page 15 810-8501-S MAIN & SIDE BURNERS Gas Manifold Nut CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.
  • Page 16 Step 6 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Step 7 Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel.
  • Page 17 Step 9 Figure 1 shows valve stem and bezel with Stop Plate the control knob removed. Take seven large stop plates from the component card and place them over the valve stems as illustrated (Figure 2). Verify the tab and the stamped Stop Pin letter on the stop plates face out.
  • Page 18: Conversion Instructions 810-6805-S

    CONVERSION Gas Manifold Nut INSTRUCTIONS 810-6805-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.
  • Page 19 Step 3 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Step 4 Use the gas orifice tool to remove the LP Side View brass orifice from main burner valves through the hole on the firebox front panel.
  • Page 20 Step 6 Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the component card and Stop Plate place them over the valve stems as illustrated (Figure 2). Verify the tab and the stamped letter on the stop plates face out.
  • Page 21 814-6805-S ROTISSERIE BURNER CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Cover Bolts Step 9 Remove the two screws of panel to gain access to the rotisserie LP valve on back side of grill.
  • Page 22: Conversion Instructions 814-6805-S

    CONVERSION INSTRUCTIONS 814-6805-S Orifice Bracket 814-6805-S SEAR BURNER CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 1 Remove grease tray, then the two pre- attached bolts from the sear burner orifice bracket using a screwdriver.
  • Page 23: Conversion Instructions 814-6807-S

    CONVERSION INSTRUCTIONS 814-6807-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. Cotter Pin WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void Side Burner...
  • Page 24: Conversion Instructions 810-1880-S

    CONVERSION INSTRUCTIONS 810-1880-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void Gas Manifold Nut...
  • Page 25 Side View Step 5 Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front Firebox Front Panel panel. Repeat this step for all main and side burner valves in your grill. The side burner valve orifice is under the side shelf.
  • Page 26: Conversion Instructions 810-8533-S

    CONVERSION Gas Manifold Nut INSTRUCTIONS 810-8533-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.
  • Page 27 Step 4 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Step 5 Side View Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel.
  • Page 28 Step 7 Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the component card and Stop Plate place them over the main and side burner valve stems as illustrated (Figure 2). Take the small stop plate from the component card and place it over the rotisserie burner valve stem (Figure 3).
  • Page 29 810-8533-S ROTISSERIE BURNER CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 10 Remove the three screws from front panel to gain access to the rotisserie LP valve on back side of grill.
  • Page 30: Connecting Your Grill To The Natural Gas Source

    CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE 1. Coat pipe nipple with gas resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (Figure A). 2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect natural gas hose to socket.
  • Page 31: Leak Testing

    WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on “Leak Testing” in this manual for proper procedures. • Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or deterioration.
  • Page 32: Checking For Leaks

    CHECKING FOR LEAKS: 1. Create a mixture of 50% water and 50% liquid dishwashing soap. 2. Open the lid. 3. Ensure all control knobs are set to the "OFF" position. 4. Ensure gas hose is tightly connected to gas source. 5.
  • Page 33: Pre-Start Check List

    7. Check each place listed (A– H) for growing bubbles which indicates a leak. 8. Turn off gas supply at source. Watch For Bubbles 9. Turn on control knobs to release gas pressure in hose. 10. Turn control knobs to "OFF" position. 11.
  • Page 34: Lighting Instructions

    WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions in your grill owners manual or on the control panel of the grill. 1.
  • Page 35: Controlling Flare-Ups

    WARNING OPERATING THE GRILL: Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: •...
  • Page 36: Rotisserie Cooking

    ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included with your grill depending on the model purchased). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all warnings and instructions in the owner’s manual provided with the rotisserie. Save instructions for future reference.
  • Page 37: Grill Cooking Tips

    GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.
  • Page 38: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).
  • Page 39: Transporting And Storage

    WARNING TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that gas source is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for Leak Testing. •...
  • Page 40: Warranty

    WARRANTY The Brinkmann Corporation warrants to the original purchaser that the Natural Gas Conversion Kit is free from defects due to workmanship or materials for 1 Year when installed by a professional service technician. The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines: •...

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