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Trane Technologies THERMO KING 401687 Installation Instructions Manual

Air purification solution (aps) for t1 series bus units

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Air Purification Solution (APS) for T1 Series
Bus Units
Kit 401687
A Merv-7 filter is required to ensure proper efficacy of the air purification device over the course
of the product life. Please contact your Thermo King representative to identify the applicable
part number for your application.
N N o o t t e e : : HVAC units equipped with a keypad will require the optional mounting brackets 940206
and 940207 (sold separately) to relocate the keypad in front of the APS assembly.
7/16" socket, 3" extension and ratchet
7/16" open ended wrench
T-25 Torx screw driver
Side cutters
Terminal crimper
Laptop with CANDiag kit (Flash load firmware version 4.02.05 or later into main module is required.)
Installation Overview
It is recommended that the entire instructions be read before starting the installation
procedures.
A A P P S S I I n n s s t t a a l l l l a a t t i i o o n n – APS assembly installs directly onto the TK HVAC evaporator.
U U n n i i t t M M o o d d i i f f i i c c a a t t i i o o n n s s – Some T1 units such as T1–M127 and M158 may require refrigerant gauge
sets and HMI HVAC controls be relocated if they interfere with APS installation. HVAC units
equipped with a keypad will require the optional mounting brackets. See note above.
E E l l e e c c t t r r i i c c a a l l C C o o n n n n e e c c t t i i o o n n s s – APS interface harness connects to the IntelligAIRE II controller, to a
bus battery positive (+24VDC), and to a chassis ground (-) source. Basic APS wiring is shown on
page 14. More detailed wiring schematics can be found in the unit maintenance manual.
S S y y s s t t e e m m P P r r o o g g r r a a m m m m i i n n g g – After the APS is installed, the IntelligAIRE II controller will need to be
programmed to operate the system.
TK 57200–11–IS Revision A
Installation Instructions
Tools Required:
©2023 Trane Technologies
1

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Summary of Contents for Trane Technologies THERMO KING 401687

  • Page 1 S S y y s s t t e e m m P P r r o o g g r r a a m m m m i i n n g g – After the APS is installed, the IntelligAIRE II controller will need to be programmed to operate the system. ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 2 APS assembly. Optional mounting brackets 940206 and 940207 (sold separately) are available to relocate the keypad in front of the APS assembly. Figure 2. Filter clips and mounting hardware shown. RCS2115 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 3 N N o o t t e e : : Optional control panel bracket (940207) shown below. Figure 3. Left image shows end panel removed — Right Image shows APS assembly installed. RCS2116 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 4 N N o o t t e e : : When installing band wraps, use proper tensioning/cutting tool or use care to trim ties in a way that eliminates sharp edges that can cut and scratch. ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 5 Locate cavity F F 2 2 , remove block off plug and insert wire V V R R E E F F into cavity until it locks in place. c. Reinstall J J 1 1 connector onto the module securely. Figure 6. J1 and J2 connectors shown. RCS1963 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 6 Locate cavity F F 2 2 , remove block off plug and insert wire C C S S E E N N into cavity until it locks in place. . b. Reinstall J J 2 2 connector onto the module securely. ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 7: Step 4 - Setup Procedures

    3. Open File/Info window to view current application code version and configuration file string: 4. Open System Programming/Program Application Code window and browse to select correct application file: P410.hex or later (for P4xx series) or P537.hex or later (for P5xx series) then click Start Programming: RCS1945 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 8 “_aps” in the filename then click Start Programming: RCS1946 6. After programming is complete, verify correct application and configuration files were loaded using File/Info window: ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 9 Plug the panel back in and verify that the alarm code is not active, and the fault indicators turn off. f. The configuration process for Air Purification is now complete. g. Reinstall air filter and grille and return bus to service. ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 10 APS alarm code 084. This file can be copied to any folder on the PC and the path to this file can be specified in SMART-Pac Settings as shown below: RCS1950 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 11 RCS1951 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 12 Do not use liquids, chemicals, cleaners, cleaning agents, compressed air, water, or a high power vacuum to clean the mesh or damage may occur. ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 13 • This alarm code is also broadcast through the DM1 messaging on the vehicle J1939 network and will light the AC Fail indicator at the driver panel if the AC Fail option is selected. Figure 10. Alarm 084 – Air Purification System fault shown. RCS1802 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 14 Figure 11. T1 Wiring Diagram (page 3) shown. RCS2119 ©2023 Trane Technologies TK 57200–11–IS Revision A...
  • Page 15: Customer Satisfaction Survey

    Your feedback will help improve our manuals. The survey is accessible through any internet- connected device with a web browser. Scan the Quick Response (QR) code or click Technical Publications TK Americas Feedback complete the survey. ©2023 Trane Technologies TK 57200–11–IS Revision A...