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Trane Technologies Thermo King e1000 Operator's Manual

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Operator's Manual
e1000
Single Temperature Unit
Revision A
T T K K 5 5 7 7 1 1 4 4 1 1 - - 1 1 - - O O P P - - E E N N
March 2024

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Summary of Contents for Trane Technologies Thermo King e1000

  • Page 1 Operator’s Manual e1000 Single Temperature Unit Revision A T T K K 5 5 7 7 1 1 4 4 1 1 - - 1 1 - - O O P P - - E E N N March 2024...
  • Page 2 Introduction This manual is published for informational purposes only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer.
  • Page 3 I I n n t t r r o o d d u u c c t t i i o o n n Software License The product includes software that is licensed under a non-exclusive, non- sublicensable, terminable and limited license to use the software as installed on the product for its intended purpose.

  • Page 4: Table Of Contents

    Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................. . 7 7 Danger, Warning, Caution, and Notice .
  • Page 5 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s O O p p e e r r a a t t i i o o n n ..................... . 2 2 5 5 HMI Control Panel (In-Cab) .
  • Page 6 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Cooling System ......... . . 43 Fuses .

  • Page 7: Danger, Warning, Caution, And Notice

    Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.

  • Page 8: General Safety Practices

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s General Safety Practices D D a a n n g g e e r r H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e ! ! This unit is equipped with high voltage electrical components capable of causing serious injury or death.

  • Page 9: Electrical Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W a a r r n n i i n n g g R R i i s s k k o o f f I I n n j j u u r r y y ! ! Never operate the unit unless you completely understand the controls;...

  • Page 10: Low Voltage

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Low Voltage W W a a r r n n i i n n g g L L i i v v e e E E l l e e c c t t r r i i c c a a l l C C o o m m p p o o n n e e n n t t s s ! ! Control circuits used in refrigeration units are low voltage (12 to 48 Vdc).

  • Page 11: Refrigerant Oil Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D a a n n g g e e r r R R e e f f r r i i g g e e r r a a n n t t V V a a p p o o r r H H a a z z a a r r d d ! ! Do not inhale refrigerant.

  • Page 12: Automatic Start/Stop Operation

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s N N o o t t i i c c e e M M a a t t e e r r i i a a l l D D a a m m a a g g e e ! ! Wipe up spills immediately.

  • Page 13: Safety Nameplates

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Safety Nameplates Safety nameplates are located throughout the unit and on certain individual components.

  • Page 14: First Aid

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s First Aid R R E E F F R R I I G G E E R R A A N N T T •...
  • Page 15 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s • I I n n g g e e s s t t i i o o n n : : If the injured person is fully conscious: make the person drink extensive amounts of milk.
  • Page 16 Unit Description The e1000 is an all-electric, zero emissions transport refrigeration system designed specifically for installation onto Battery Electric Vehicles (BEV). This single temperature heating and cooling unit is powered from a direct DC connection to the vehicle’s chassis electrical system. The condensing portion of the unit is mounted on to the front of the truck cargo box with the evaporator portion protruding into the box.

  • Page 17: U U N N I I T T D D E E S S C C R R I I P P T T I I O O N

    U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Standard Features • All-electric operation • Microprocessor controller designed exclusively for transport refrigeration systems •...

  • Page 18: Electrical Power Systems

    Unit Components Electrical Power Systems High Voltage Components D D a a n n g g e e r r H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e ! ! This unit is equipped with high voltage electrical components capable of causing serious injury or death.

  • Page 19: Low Voltage Components

    U U n n i i t t C C o o m m p p o o n n e e n n t t s s Low Voltage Components I I m m p p o o r r t t a a n n t t : : ONLY qualified individuals should service, repair, or replace any of the low voltage electrical power system components, including fuses.

  • Page 20: Service Switch

    U U n n i i t t C C o o m m p p o o n n e e n n t t s s Service Switch D D a a n n g g e e r r H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e a a n n d d R R i i s s k k o o f f I I n n j j u u r r y y ! ! This unit is equipped with high voltage electrical components capable of causing serious injury or death.

  • Page 21: Control System

    U U n n i i t t C C o o m m p p o o n n e e n n t t s s Control System The e1000 controller based system has been designed for transport refrigeration.

  • Page 22: Tracking

    U U n n i i t t C C o o m m p p o o n n e e n n t t s s TracKing™ ™ The e1000 is equipped with Thermo King’s ConnectedSuite™ wireless communication platform that offers fleet owners the ability to monitor their refrigerated units.

  • Page 23: Coolant Expansion Tank

    U U n n i i t t C C o o m m p p o o n n e e n n t t s s Coolant Expansion Tank C C a a u u t t i i o o n n H H a a z z a a r r d d o o u u s s P P r r e e s s s s u u r r e e s s ! ! Do not remove expansion tank cap while coolant is hot.

  • Page 24: Unit Protection Devices

    U U n n i i t t C C o o m m p p o o n n e e n n t t s s Unit Protection Devices Fuses D D a a n n g g e e r r H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e ! ! Risk of fatal injury from electric shock! This unit is equipped with high voltage electrical components capable of causing serious injury or death.

  • Page 25: Hmi Control Panel (In-Cab)

    Operation HMI Control Panel (In-Cab) C C a a u u t t i i o o n n R R i i s s k k o o f f I I n n j j u u r r y y ! ! Do not operate the HMI Control Panel until you are completely familiar with its function.

  • Page 26: Start/Shutdown Sequence

    O O p p e e r r a a t t i i o o n n Sensor Menu (Includes Gauges): Multi–Function Soft Key. Main Menu: Multi–Function Soft Key. Start/Shutdown Sequence N N o o t t e e : : The Service Switch must be in the “ON” position for the unit to operate.

  • Page 27: Standard Display

    O O p p e e r r a a t t i i o o n n Standard Display The Standard Display shows the box temperature and setpoint. The Standard Display is shown when the unit is operating normally. All menus are accessed from the Standard Display.

  • Page 28: Temperature Setpoint Change

    O O p p e e r r a a t t i i o o n n Temperature Setpoint Change The Setpoint is changed from the Standard Display. Press the soft key below SET to access the Setpoint/Defrost menu. Use the soft keys below the Up/ Down arrows to choose Setpoint, Defrost, or Pull Down Time and press the soft key below SELECT.

  • Page 29: Sensor Menu

    O O p p e e r r a a t t i i o o n n Sensor Menu The Sensor Menu contains the Sensors and Gauges submenus to view the temperatures read by the unit temperature sensors and to view the unit gauges.

  • Page 30: Main Menu

    O O p p e e r r a a t t i i o o n n • Compressor: Displays the current state of the Compressor Current, Compressor Speed, Compressor Discharge Temperature, Compressor Error Status. • Heat: Displays the current state of the Actual Heater Bar Duty Cycle, Heater Bar Current.

  • Page 31: Alarms

    O O p p e e r r a a t t i i o o n n • Language • Temp Efficiency • Trip Energy Total Alarms Alarms are displayed and cleared using the Alarms submenu. This submenu can be accessed by pressing the soft key below the Menu button and scrolling to Alarms using the soft keys below the Up/Down arrows.

  • Page 32: Brightness

    O O p p e e r r a a t t i i o o n n Brightness The Brightness submenu can be accessed by pressing the Menu button and scrolling to Brightness using the soft keys below the Up/Down arrows. Press the soft key below SELECT when Brightness is highlighted.

  • Page 33: Temp Efficiency

    O O p p e e r r a a t t i i o o n n languages at one time. All subsequent displays are shown in the selected language. English is the default language. Temp Efficiency The Temp Efficiency submenu can be accessed by pressing the Menu button and scrolling to Temp Efficiency using the soft keys below the Up/Down arrows.

  • Page 34: Trip Energy Total

    O O p p e e r r a a t t i i o o n n The following may be available: • Restart Differential • Evaporator Fan Usage Trip Energy Total The Trip Energy Total submenu can be accessed by pressing the Menu button and scrolling to Trip Energy Total using the soft keys below the Up/ Down arrows.
  • Page 35 I I m m p p o o r r t t a a n n t t : : Verify cargo is pre-cooled to the proper temperature before loading. The Thermo King e1000 unit is designed to maintain temperature, not cool an above-temperature load.

  • Page 36: Inspecting The Load

    L L o o a a d d i i n n g g a a n n d d E E n n r r o o u u t t e e I I n n s s p p e e c c t t i i o o n n s s Inspecting the Load Never assume that the product has been loaded properly.
  • Page 37 L L o o a a d d i i n n g g a a n n d d E E n n r r o o u u t t e e I I n n s s p p e e c c t t i i o o n n s s N N o o t t e e : : You can cancel defrost by turning the unit off, then restarting the unit.

  • Page 38: Electrical And Refrigeration System

    Unit Maintenance Electrical and Refrigeration System D D a a n n g g e e r r H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e a a n n d d R R i i s s k k o o f f I I n n j j u u r r y y ! ! This unit is equipped with high voltage electrical components capable of causing serious injury or death.
  • Page 39 U U n n i i t t M M a a i i n n t t e e n n a a n n c c e e I I m m p p o o r r t t a a n n t t : : Only OAT extended life coolants (Chevron Delo® XLC or equivalent) should be added to Thermo King systems.

  • Page 40: Solar Panel

    U U n n i i t t M M a a i i n n t t e e n n a a n n c c e e Solar Panel The solar panel must be kept clean of any debris such as dirt and leaves to perform as intended.

  • Page 41: Refrigeration System

    Specifications Refrigeration System All refrigeration service requirements, major and minor, should be handled by a Thermo King dealer. Refrigerant 7.5 lbs (3.4 Kg) R-452A Charge Scroll Thermo King ZFW050AE Series Hermetic Scroll Compressor Compressor Three-Phase AC, Internal Permanent Magnet (IPM), 6-Pole Compressor 45 lbs.

  • Page 42: Electrical Control System And Electrical Supply

    S S p p e e c c i i f f i i c c a a t t i i o o n n s s Electrical Control System and Electrical Supply High Voltage 400 Vdc Nominal From Truck Chassis Battery Pack (OEM supplied) Electrical Supply to e1000 12 Vdc...
  • Page 43 S S p p e e c c i i f f i i c c a a t t i i o o n n s s Cooling System N N o o t t i i c c e e S S y y s s t t e e m m C C o o n n t t a a m m i i n n a a t t i i o o n n ! ! Do not add other types of coolant to cooling systems using Chevron/Delo XLC except in an emergency.
  • Page 44 S S p p e e c c i i f f i i c c a a t t i i o o n n s s Fuses Main Fuse Block (12 Vdc) Fuse Size Function LPM Output Drive Supply Switched Power to HPM Not Used Not Used...
  • Page 45 S S p p e e c c i i f f i i c c a a t t i i o o n n s s High Power Fuse Block Input Inline Fuse (12 Vdc) Fuse Size Function IF4 - High Power Fuse Block 250A Main LV DC power Supply from Combo Device...
  • Page 46 Maintenance Inspection Schedule Inspect/Check/Service These Items Control System • Run Pretrip Test (). Electrical • Check controller for alarms. • Run pretrip test. • Inspect scroll compressor wire connections for tightness. • Check battery voltage. • Inspect 12 Vdc battery terminals. •...
  • Page 47 M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items —...
  • Page 48 Serial Number Locations U U n n i i t t : : Nameplate is located on the roadside rear frame near the compressor. RAJ1452 V V e e h h i i c c l l e e : A second unit nameplate is typically located on the inside driver’s door jamb.
  • Page 49 Unit Warranty Please contact your nearest Thermo King dealer for terms of the Thermo King North American Self Powered Truck Unit Limited Warranty. TK 57141-1-OP-EN...
  • Page 50 Emergency Cold Line If you can’t get your unit operating and need assistance, you can locate a Thermo King Dealer anywhere in the United States by going to thermoking. com or by using the Thermo King North American Service Directory (available from any Thermo King dealer).
  • Page 51 N N o o t t e e s s TK 57141-1-OP-EN...
  • Page 52 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.

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