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INSTRUCTIONS-PARTS LIST
Parts
INSTRUCTIONS
WALL MOUNT OR FLOOR STAND
1:1 Ratio,
Huskyr Circulation Packages
Refer to page 2 for the Table of Contents and a List of Models.
Related Manuals:
307107 Fluid Regulator
308178 Surge Tanks
308479 1:1 Husky 1040 Pumps
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 2001, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
First choice when
quality counts.t
Model 96A640 Shown
310563
Rev. A
TI0892
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Table of Contents
Related Manuals for Graco 96A639
Summary of Contents for Graco 96A639
- Page 1 Refer to page 2 for the Table of Contents and a List of Models. TI0892 Related Manuals: Model 96A640 Shown 307107 Fluid Regulator 308178 Surge Tanks 308479 1:1 Husky 1040 Pumps GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 ECOPYRIGHT 2001, GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001...
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Page 2: List Of Models
........Graco Warranty ....... - Page 3 D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
- Page 4 WARNING MOVING PARTS HAZARD Moving parts, such as the air motor piston, can pinch or amputate your fingers. D Keep clear of all moving parts when starting or operating the pump. D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly.
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Page 5: Component Identification
Component Identification Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system and at least 7 ft (2.1 m) for a floor mounted system. Mount the circulation package so the top of the bracket is 4 to 5 ft (1.2 to 1.5 m) above the floor. B Ref TI0892 D Ref... -
Page 6: Site Preparation
Setup D The bleed-type master air valve (K) is required in WARNING your system to relieve air trapped between it and the air motor when the valve is closed (see the To reduce the risk of serious injury whenever you preceding WARNING). - Page 7 Setup Single or Dual Floor Mount installation of WARNING the Circulation Package To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Fig. 1. The circulation package consists of the pump Pressure Relief Procedure on page 10. mounted on the wall mount frame.
- Page 8 Setup Connect the Fluid Lines Using the Quick Connectors Fig. 1. Connect system fluid supply line to the circula- Fig. 2. To open a quick connector (A), loosen the tion package at fluid supply inlet (A). Close filter ball captive screw (B) and open the connector. Slide the valves (E) to isolate the circulation package from the desired component into or out of the connector, close, main fluid supply line.
- Page 9 Setup Grounding 2. Air and fluid hoses: use only electrically conductive hoses. WARNING 3. Air compressor: follow manufacturer’s recommen- FIRE AND EXPLOSION HAZARD dations. Before operating the circulation pack- age, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4.
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Page 10: Operation
Operation Pressure Relief Procedure 4. Open the fluid drain valve (25) to relieve fluid pressure which may be trapped in the pump, plumbing, or hose. WARNING PRESSURIZED EQUIPMENT HAZARD If you suspect that pressure is not fully relieved after The system pressure must be manually relieved to following the steps above, wrap a fitting near the pump prevent the system from starting or spraying acci- outlet with a rag, and slowly and carefully loosen the... - Page 11 Operation 3 Ref 18 Ref Part of 11 25 Ref Side View Model 96A640 Shown Fig. 4 310563...
- Page 12 Operation Starting and Adjusting the Pump WARNING 1. Fig. 4. Open all fluid shutoff valves (3–two) (30). COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing 2. Open the spray gun at the last gun station and your system, which could cause keep it open while starting the pump.
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Page 13: Maintenance
Maintenance Preventive Maintenance Schedule 2. Remove the air cap and spray tip from the gun. See the gun manual. The operating conditions of your particular system 3. Fig. 4. Remove the filter element from the fluid determine how often maintenance is required. Estab- filter (18). -
Page 14: Air Filter Service
Maintenance Air Filter Service 2. Clean the air filter regularly to maximize filtering efficiency and to avoid excessive pressure drop. Fully relieve pressure to remove the bowl (BB). 1. Fig. 4. Every day, drain contaminants from the bowl before reaching the baffle level by opening 3. -
Page 15: Troubleshooting
Troubleshooting WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure (page 10). For pump service see pump manual. Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air lines Clear any obstructions;... - Page 16 Parts Left Hand Mount Model: 96A639 1:1 Ratio, Husky Pump 27 Ref 50,52 52,37 14,1 Part of 2 Detail A 23,24,25,26 40,8,7 Detail A 32,9 16 14 14 15 11,12,13 TI0891 310563...
- Page 17 Parts Left Hand Mount Model: 96A639 1:1 Ratio, Husky Pump Part Part Description Description 161037 FITTING, union, adapter 516036 FITTING, elbow 221170 HOSE, coupled, 3 ft 516308 FITTING, bushing, reducer, sst 51B480 VALVE, ball, sst, 3/4 npt 237528 VALVE, ball...
- Page 18 Parts Right Hand Mount Model: 96A640 1:1 Ratio, Husky Pump 27 Ref 50,52 1,14 Detail A 37,52 23,24,25,26 38 19,20,21 7,8,40, Detail A 9,32 11,12,13 TI0892 310563...
- Page 19 Parts Right Hand Mount Model: 96A640 1:1 Ratio, Husky Pump Part Part Description Description 161037 FITTING, union, adapter 515571 GAUGE 221170 HOSE, coupled, 3 ft 237569 GROUND WIRE ASSY, 25 ft 51B480 VALVE, ball, sst, 3/4 npt 515961 FITTING, tee, 3/4” 510073 FITTING, nipple, hex 101896...
- Page 20 Parts Single Mount Floor Stand, Model 618223 9/16 in. (4) places 3/8 in. (8) places TI1001 Model 618223 310563...
- Page 21 Parts Dual Mount Floor Stand, Model 618224 9/16 in. (4) places 3/8 in. (8) places TI1002 Model 618224 310563...
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Page 22: Technical Data
Technical Data Maximum fluid working pressure ........... 100 psi (0.7 MPa, 7 bar) Maximum air pressure . -
Page 23: Performance Chart
Performance Chart Test Conditions: Pump tested in water with inlet submerged. Fluid Pressure Curves (0.84, 8.4) A at 120 psi (0.7 MPa, 7 bar) air pressure B at 100 psi (0.7 MPa, 7 bar) air pressure (0.7, 7) C at 70 psi (0.48 MPa, 4.8 bar) air pressure D at 40 psi (0.28 MPa, 2.8 bar) air pressure (0.55, 5.5) To find Fluid Outlet Pressure... - Page 24 Dimensions Ensure that there is 5 ft (1.5 m) overhead clearance for wall mounted systems and at least 7 ft (2.1 m) for floor mounted systems. Mount the circulation package so the top of the bracket is 4 to 5 ft (1.2 to 1.5 m) above the floor. TI0892 Model 96A640 Shown 310563...
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Page 25: Mounting Hole Layout
Mounting Hole Layout Check that the wall frame is level before bolting it to the wall. Mount the wall frame so the top edge is 4 to 5 ft (1.2 to 1.5 m) above the floor. TI0834 0.5 in. (12.7 mm) 3/8 in. -
Page 26: Graco Standard Warranty
Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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