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Lochinvar Crest 100 Series Installation & Operation Manual
Lochinvar Crest 100 Series Installation & Operation Manual

Lochinvar Crest 100 Series Installation & Operation Manual

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100208043_2000004587_Rev AY
Installation & Operation Manual
Models: 751 - 6001
Series: 100 - 101 & 110 - 111
This manual must only be used by
WARNING
a qualified heating installer / service
technician. Read all instructions,
including this manual and the Crest
Service Manual, before installing.
Perform steps in the order given.
Failure to comply could result in
severe personal injury, death, or
substantial property damage.
Save this manual for future reference.

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Summary of Contents for Lochinvar Crest 100 Series

  • Page 1 100208043_2000004587_Rev AY Installation & Operation Manual Models: 751 - 6001 Series: 100 - 101 & 110 - 111 This manual must only be used by ⚠ WARNING a qualified heating installer / service technician. Read all instructions, including this manual and the Crest Service Manual, before installing.
  • Page 2 Contents HAZARD DEFINITIONS ..........2 Termination and Fittings ..........27 PLEASE READ BEFORE PROCEEDING ..... 3 Multiple Vent/Air Terminations ....... 27-28 THE CREST -- HOW IT WORKS ......... 4-5 Room Air ..............28 RATINGS ................6 5. HYDRONIC PIPING 1. DETERMINE BOILER LOCATION System Water Piping Methods .........
  • Page 3 Choose accordingly. call the fire department. Freeze protection fluids – • Installation and service must be • Lochinvar recommends inhibited propylene glycol performed by a qualified installer, solutions which are specifically formulated for hydronic service agency, or the gas supplier.
  • Page 4 Installation & Operation Manual The Crest - How it works... Front access panels 20. Ignition electrode Provides access to the controls compartment. An electrical spark across the electrodes will ignite the burner. Top access panel 21. Line voltage junction box Provides access to the burner compartment.
  • Page 5 Installation & Operation Manual The Crest - How it works... (continued) FBN1000 Series 100 model shown for illustration purposes only. NOTICE IMG01128 IMG01025 Front View Rear View IMG01130 IMG01129 Right Side (inside unit) Left Side (inside unit)
  • Page 6 Installation & Operation Manual Ratings Crest Other Specifications AHRI Rating Vent Weight AHRI Model Number Input Gross Appliance Size w/Water Pipe Pipe Ratings Output Water Gas Inlet (lbs.) Size Size Size Water, Content Size Outlet Inlet Note: Change “N” to (Notes 4 - 6) Gallons “L”...
  • Page 7 Installation & Operation Manual Determine boiler location Installation must comply with: Check around the boiler for any potential air contaminants that • Local, state, provincial, and national codes, laws, could risk corrosion to the boiler or the boiler combustion air supply regulations, and ordinances.
  • Page 8 Installation & Operation Manual Determine boiler location Flooring and foundation If you do not provide the recommended NOTICE service clearances shown, it may not be Flooring possible to service the boiler without removing it from the space. The Crest is approved for installation on combustible flooring, but must never be installed on carpeting.
  • Page 9 Installation & Operation Manual Determine boiler location (continued) When using an existing vent system to Table 1A Corrosive Contaminants and Sources install a new boiler: Products to avoid: Failure to follow all instructions can result ⚠WARNING in flue gas spillage and carbon monoxide Spray cans containing chloro/fluorocarbons emissions, causing severe personal injury Permanent wave solutions...
  • Page 10 Installation & Operation Manual Determine boiler location When removing a boiler from existing g. Any improper operation of the common venting system should be corrected so the installation conforms with common vent system: the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA B149.1, Natural Gas and Propane Do not install the Crest into a common DANGER...
  • Page 11 Installation & Operation Manual Determine boiler location (continued) Combustion ventilation Figure 1-2 Boiler Mounted on Shipping Pallet requirements for appliances drawing air from the equipment room Provisions for combustion and ventilation air must be in accordance with Air for Combustion and Ventilation, of the latest edition of the National Fuel Gas Code, NFPA 54 / ANSI Z223.1, in Canada, the latest edition of CGA Standard B149 Installation Code for Gas Burning Appliances and Equipment,...
  • Page 12 Installation & Operation Manual Determine boiler location If a single combustion air opening is provided to bring combustion air in directly from the outdoors, the opening must be sized based on a minimum free area of one square inch per 3000 Btu/hr (7 cm per kW).
  • Page 13 Installation & Operation Manual Determine boiler location (continued) TABLE - 1B MINIMUM RECOMMENDED COMBUSTION AIR SUPPLY TO EQUIPMENT ROOM FIG. 1-4 FIG. 1-5 FIG. 1-6 FIG. 1-7 Inside Air from *Outside Air from *Outside Air from 2 Ducts Delivered from Interior Space *Outside Air from 2 Openings Directly from 2 Ducts Delivered from...
  • Page 14 Installation & Operation Manual General venting Direct venting IMG01057 IMG01033 IMG01056 Sidewall Vertical Vent, Sidewall Air Vertical Optional room air IMG01059 IMG01058 Vertical Sidewall...
  • Page 15 Installation & Operation Manual General venting (continued) Install vent and combustion air piping The Crest must be vented and supplied Sealing of Type “B” double-wall vent material or galvanized DANGER ⚠ with combustion and ventilation air as vent pipe material used for air inlet piping on a sidewall or described in this section.
  • Page 16 Installation & Operation Manual General venting Air intake/vent connections When a sidewall or vertical rooftop combustion air supply system is disconnected for any reason, the air inlet pipe Combustion Air Intake Connector (FIG. 2-1) - Used to must be resealed to ensure that combustion air will be free of provide combustion air directly to the unit from outdoors.
  • Page 17 Installation & Operation Manual General venting (continued) Table 2A-2 Approved Stainless Steel Terminations and Adapters - Category IV ProTech Z Flex Heat Fab Model Adapter Intake Adapter Intake Adapter Flue Intake 751-1001 Not Required 810003269 2SVSAFNS06 2SVEE0690 9601MAD CCK06TM 9690 / 9692 1251 *See note 810003281...
  • Page 18 Installation & Operation Manual General venting Table 2A-2 Approved Stainless Steel Terminations and Adapters - Category IV (continued) ProTech Z Flex Heat Fab Model Adapter Intake Adapter Intake Adapter Flue Intake 2501 *See note 810003397 / 810003409 2SVSAFNS09 2SVEE990 9901MAD CCK09TM 9890 / 9992 3001 - 3501...
  • Page 19 Installation & Operation Manual General venting Table 2A-2 Approved Stainless Steel Terminations and Adapters - Category IV (continued) Enervex Van Packer Model Adapter Flue Intake Adapter Intake 801.0676.4706 801.0679.XX06 801.0676.0406 MM06MOAB MM0690EB & M06SCTB 751-1001 801.0676.4708 801.0679.XX08 801.0676.0408 MM08MOAB M0690EB & M06SCTB 1251 801.0676.4708 801.0679.XX08...
  • Page 20 Installation & Operation Manual General venting (continued) Vent, air piping and termination: When determining equivalent combustion air and vent length, add 5 feet (1.5m) for each 90° elbow and 3 feet (.9 m) The Crest vent and air piping can be installed through the roof for each 45°...
  • Page 21 Crest boilers connected to the common vent must all be FB2001 8" 100141561 of the same size. FB2501 9" 100141562 Each Crest boiler must have a Lochinvar supplied flue FB3001 10" 100141563 damper installed (see Table 2D). FB3501 10" 100141563 FB4001 12"...
  • Page 22 Installation & Operation Manual General venting (continued) Table 2E PVC/CPVC Vent Pipe and Fittings Dry fit vent or air piping to ensure proper fit up before assembling any joint. The pipe should go Approved PVC/CPVC Vent Pipe and Fittings a third to two-thirds into the fitting to ensure Item Material Standard...
  • Page 23 Installation & Operation Manual General venting Polypropylene (Models 751 - 4001 only) Use only the adapters and vent system listed ⚠WARNING in Tables 2G and 2H. DO NOT mix vent This product has been approved for use with polypropylene systems of different types or manufacturers. vent with the manufacturers listed in Table 2G.
  • Page 24 Installation & Operation Manual Vertical direct venting Vent/air termination – vertical Follow instructions below when determining ⚠WARNING Figure 3-2 Vertical Termination of Air and Vent w/Rain vent location to avoid possibility of severe personal injury, death or substantial property damage. Do not connect any other appliance to the ⚠WARNING vent pipe or multiple boilers to a common...
  • Page 25 Installation & Operation Manual Vertical direct venting 3. The vent piping must terminate in an up-turned coupling Figure 3-4 Alternate Vertical Terminations with Multiple as shown in FIG. 3-1. The top of the coupling or the Boilers rain cap must be at least 36" (914 mm) above the air intake.
  • Page 26 Installation & Operation Manual Sidewall direct venting Vent/air termination – sidewall Sidewall vent and air inlet terminations ⚠WARNING must terminate in the same pressure zone. Follow instructions below when ⚠WARNING Do not terminate above any door or above or determining vent location to avoid below any window.
  • Page 27 Installation & Operation Manual Sidewall direct venting Vent/air termination – sidewall Figure 4-2A PVC/CPVC/ Polypropylene Sidewall Termination w/Field Supplied Fittings (Models 751 - 3501 only) Figure 4-1B PVC/CPVC/ Polypropylene Sidewall BIRD SCREEN Termination of Air and Vent w/Field Supplied Fittings TO BOILER INTAKE AIR (Models 751 - 3501 only)
  • Page 28 Installation & Operation Manual Sidewall direct venting (continued) Vent/air termination – sidewall Prepare wall penetrations Figure 4-3 Clearance to Doors and Windows Air pipe penetration: Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter.
  • Page 29 Installation & Operation Manual Sidewall direct venting 2. Place wall penetrations to obtain minimum clearance Figure 4-7 Room Air (Direct Exhaust Terminations) of 36 inches (914 mm) between vent pipe and adjacent air inlet, as shown in FIG. 4-5 for U.S. installations. For ROOM AIR (DIRECT EXHAUST TERMINATIONS) Canadian installations, provide clearances required by Vent Termination...
  • Page 30 Allowance should be made for the expansion of the recommended. glycol solution in the system piping. 11. Install a field supplied magnetic separator in the heating Lochinvar recommends inhibited ⚠WARNING system return line as close as practical to the boiler per the propylene glycol solutions, which are manufacturer’s instructions.
  • Page 31 Installation & Operation Manual Hydronic piping Circulator sizing The Crest heat exchanger does have a pressure drop, which must be considered in your system design. Refer to the graphs in FIG.’s 5-1A and 5-1B for pressure drop through the Crest heat exchanger. Figure 5-1A Pressure Drop vs.
  • Page 32 Installation & Operation Manual Hydronic piping (continued) Table 5A Sizing Information for Temperature Rise Applications_20°F, 40°F and 60°F TEMPERATURE RISE APPLICATIONS 20°F 40°F 60°F BOILER Model CONNECTION SIZE FT/HD FT/HD FT/HD FB 0751 3" FB 1001 3" FB 1251 3" FB 1501 4"...
  • Page 33 ASME specifications. 9. System temperature sensor: See the piping illustrations included in this section, FIG.’s 5-2 Lochinvar supplies a system temperature sensor. thru 5-5 for suggested guidelines in piping the Crest. The sensor is to be installed in the heating loop...
  • Page 34 Installation & Operation Manual Hydronic piping (continued) Figure 5-2 Single Boiler - Recommended - Primary / Secondary Piping with a Hot Water Generator MAY SUBTITUTE LOW LOSS HEADER FROM SYSTEM SYSTEM MAKE UP WATER NOT TO EXCEED 4 PIPE DIA OR MAX OF 12”...
  • Page 35 Installation & Operation Manual Hydronic piping Number of Units Model Recommended Common Header Pipe Sizes in Inches FB 0751 FB 1001 FB 1251 FB 1501 FB 1751 FB 2001 FB 2501 FB 3001 FB 3501 FB 4001 FB 5001 FB 6001 [Based on a boiler ΔT of 30°F.] A system supply sensor (factory supplied) MUST BE installed for proper boiler operation.
  • Page 36 Installation & Operation Manual Hydronic piping (continued) Figure 5-4 Single Boiler - Alternate - Fixed or Variable Flow Primary System Piping FROM SYSTEM SYSTEM MAKE UP WATER BOILER DIFFERENTIAL FLOW SWITCH TEMPERATURE & PRESSURE RELIEF PRESSURE AIR SEPARATOR OPTIONAL VALVE PRESSURE GAUGE BYPASS VALVE WATER METER...
  • Page 37 Installation & Operation Manual Hydronic piping Number of Units Model Recommended Common Header Pipe Sizes in Inches FB 0751 FB 1001 FB 1251 FB 1501 FB 1751 FB 2001 FB 2501 FB 3001 FB 3501 FB 4001 FB 5001 FB 6001 [Based on a boiler ΔT of 30°F.] Figure 5-5 Multiple Boilers - Alternate - Common Header - Fixed or Variable Flow Primary FROM...
  • Page 38 Installation & Operation Manual Gas connections Gas supply Figure 6-1 Gas Supply Piping UNION Ensure that the high gas pressure regulator (FACTORY NOTICE is at least 10 feet (3 m) upstream of the SUPPLIED) appliance. The gas inlet size has been designed to GAS SUPPLY NOTICE allow the minimum of 10 feet between the...
  • Page 39 Installation & Operation Manual Gas connections 3. Install 100% lockup gas pressure regulator in supply line for Use two wrenches when tightening gas ⚠WARNING each boiler if inlet pressure exceeds 14 inches w.c. (3.5 kPa). piping at boiler (FIG. 6-2), using one wrench to prevent the boiler gas line Gas valves used on Crest boilers are rated for at least 27 connection from turning.
  • Page 40 Installation & Operation Manual Gas connections (continued) Table 6B Natural Gas Pipe Size Chart TABLE - 6B Capacity of Schedule 40 Metallic Pipe in Cubic Feet of Natural Gas Per Hour (based on .60 specific gravity, 0.30" w.c. pressure drop) Length of Pipe in Straight Feet Pipe Size...
  • Page 41 Installation & Operation Manual Gas connections Gas valve replacement Do not check for gas leaks with an open ⚠WARNING flame -- use the bubble test. Failure to The gas valve MUST NOT be replaced use the bubble test or check for gas leaks ⚠WARNING with a conventional gas valve under can cause severe personal injury, death, or...
  • Page 42 Installation & Operation Manual Field wiring Line voltage connections - Models 2501 - 3501 208 VAC 3PH / 4001 - ELECTRICAL SHOCK HAZARD – For ⚠WARNING 6001 480 VAC 3PH your safety, turn off electrical power supply before making any electrical connections 1.
  • Page 43 Installation & Operation Manual Field wiring ModBus / BACnet Low voltage connections The RS-485 ModBus / BACnet cable is connected to the ModBus terminals. Use shielded, 2-wire twisted pair cable. If 1. Route all low voltage wires through the knockouts in the desired, the shield can be connected to ground by installing a rear of the boiler, as shown in FIG.
  • Page 44 Installation & Operation Manual Field wiring (continued) Auxiliary switch 1 & 2 Wiring of the cascade When wiring the boilers for Cascade operation, select one boiler Additional field supplied limit controls may be connected to as the Leader boiler. The remaining boilers will be designated the auxiliary switch inputs.
  • Page 45 Installation & Operation Manual Field wiring Figure 7-3 Low Voltage Field Wiring Connections...
  • Page 46 Installation & Operation Manual Condensate disposal Condensate drain 1. The Crest is a high efficiency appliance that produces 9. Do not expose condensate line to freezing temperatures. condensate. Use materials approved by the authority 2. The rear of the boiler has a 1 inch (25.4 mm) stainless steel NOTICE having jurisdiction.
  • Page 47 NOTICE the value recommended for Fill Water / Lochinvar recommends the following for properly filling your Make-Up Water it will be necessary to boiler with the appropriate water chemistry for closed loop install a magnetic separator and treat the boilers.
  • Page 48 • Pump the manufacturer. • Air valve Freeze protection fluids • O-ring gaskets Precautions include installing a water meter to evaluate the Lochinvar recommends inhibited WARNING ⚠ fresh water volume entering the system (should be no more than propylene glycol solutions which are 5% system volume).
  • Page 49 Installation & Operation Manual Start-up Purge air from water system DO NOT adjust or attempt to measure ⚠WARNING gas valve outlet pressure. The gas valve 1. Purge air from system: is factory set for the correct outlet pressure. This setting Connect a hose to the purge valve (see purge/drain is suitable for natural gas and propane, requiring no field valve in the piping diagrams on pages 33 through 36).
  • Page 50 Installation & Operation Manual Start-up (continued) Final checks before starting the boiler q Check vent piping and air piping 1. Check for gastight seal at every connection, seam of air q Read the Crest Service Manual to familiarize yourself piping, and vent piping. with SMART TOUCH control module operation.
  • Page 51 Installation & Operation Manual Start-up Figure 9-2 Operating Instructions FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance does not have a pilot. It is Immediately call your gas supplier from a •...
  • Page 52 Installation & Operation Manual Start-up (continued) Check flame combustion Table 9B Flue Products Chart (continued) 5. Navigate to the Setup Screen from the Home Natural Gas Flue Products Screen by pressing the SETUP button along Units 751-2001 the left side of the screen. Enter the installer 2501-6001 password.
  • Page 53 Installation & Operation Manual Start-up Set space heating operation Set space heating set point temperature During normal operation, set point temperatures can be Verify space heat circulator mode adjusted from the Home Screen by pressing the DETAILS The system pump output can be programmed to never run button on the bottom of the screen (see FIG.
  • Page 54 In Zone Mode it is assumed that the indirect HW tank is piped as a zone on the primary loop. When a HW demand Press the SETTINGS button under the Lochinvar logo (see begins, the control will turn on the HW pump output, and FIG.
  • Page 55 Installation & Operation Manual Start-up Configuration of the cascade NOTE: The APPLY CHANGES button must be pressed to complete programming of the controls. Note: For more detailed instructions, please refer to the Crest Failure to press the APPLY CHANGES button will Service Manual.
  • Page 56 Installation & Operation Manual Operating information General HW priority The SMART TOUCH control allows the connection of a HW How the boiler operates thermostat or tank sensor to the low voltage connection board. When a tank sensor is connected, the HW thermostat input is The Crest uses an advanced stainless steel heat exchanger ignored.
  • Page 57 Installation & Operation Manual Operating information Gradient limiting Ramp Delay If during operation of the boiler the outlet water temperature For systems with lower flow, the SMART TOUCH can limit is rising too quickly, the control will reduce the firing rate to the firing rate (when enabled) when a space heating call for its lowest setting.
  • Page 58 Installation & Operation Manual Operating information (continued) Monitor external limits High limit operations Connections are provided on the connection board for The Crest SMART TOUCH control has two (2) integral limits, external limits such as an additional high limit. one auto reset and one manual reset. The Crest also has one SMART TOUCH control will shut off the burner and auxiliary manual reset high limit.
  • Page 59 Installation & Operation Manual Operating information Cascade Sequence of the cascade When multiple boilers are installed, they can be wired together To equalize the run time of all boilers on the Cascade, the in a cascade sequence. A maximum of eight boilers can be firing sequence will automatically be changed at set intervals.
  • Page 60 Installation & Operation Manual Operating information (continued) Sequence of operation Note: This unit is equipped with two (2) gas train systems. Gas Train 1 will fire first. If the demand cannot be met by the first gas train, the second gas train (Gas Train 2) will fire. Upon a call for heat, the control turns on the appropriate pumps (system and boiler pumps for a space heating call, HW pump for a hot water generator call).
  • Page 61 (i.e. Off, screen. There are five (5) sections located below the Stand-by, Blocking, and Lockout) including: current Lochinvar icon: Home, View, Setup, Information driving demand, the next Hot Water Setback scheduled, (About), and Settings. The Home Section is the screen the reason for any blocking or lockout, and a power button.
  • Page 62 Installation & Operation Manual Maintenance Maintenance and annual startup Table 11A Service and Maintenance Schedules Owner maintenance Service technician (see the Crest User’s Information Manual for (see the following pages for instructions) instructions) General: • Address reported problems, if any •...
  • Page 63 Installation & Operation Manual Maintenance Follow the service and maintenance procedures given throughout this manual and in component literature ⚠WARNING shipped with the boiler. Failure to perform the service and maintenance could result in damage to the boiler or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death, or substantial property damage.
  • Page 64 Installation & Operation Manual Maintenance (continued) Check expansion tank Following installation, the valve lever ⚠WARNING must be operated AT LEAST ONCE A 1. Expansion tanks provide space for water to move in YEAR to ensure that waterways are clear. and out as the heating system water expands due to Certain naturally occurring mineral deposits may adhere temperature increase or contracts as the water cools.
  • Page 65 Crest Installation and Operation Manual. NOTE: Be sure to pay close attention to the Lochinvar logo. - Do not drain the boiler unless it will be Align the logo with the Lochinvar exposed to freezing temperatures. If using GAS/AIR MANIFOLD COVER logo on the gas/air manifold to ensure proper assembly.
  • Page 66 Installation & Operation Manual Maintenance (continued) Review with owner 14. When securing the burner, be sure to tighten the nuts, but 1. Review the Crest User’s Information Manual with the DO NOT over-tighten. Tighten the nuts to a torque setting owner.
  • Page 67 Installation & Operation Manual Diagrams Figure 12-1 Ladder Diagram_751 - 2001 Models NEUTRAL 120VAC BOX DEPICTS OPTIONAL ITEMS TERMINAL STRIP TERMINAL STRIP DISCONNECT POWER BOX DEPICTS BEFORE SERVICING DUAL SENSOR SINGLE HOUSING ON/OFF LOW VOLTAGE SWITCH 120 VAC GROUND HIGH VOLTAGE 5.0 A CONTACTOR BOILER PUMP...
  • Page 68 Installation & Operation Manual Diagrams (continued) Figure 12-2 Wiring Diagram_751 - 2001 Models BOX DEPICTS WARNING DUAL SENSOR SINGLE HOUSING DISCONNECT POWER BOX DEPICTS BEFORE SERVICING OPTIONAL ITEMS BOARD (AS APPLICABLE) LARGE CONNECTION BOARD LOW VOLTAGE 120 VAC SHIELD INTEGRATED CONTROL HIGH VOLTAGE OPTION SHIELD...
  • Page 69 Installation & Operation Manual Diagrams Figure 12-3 Ladder Diagram_2501 - 3501 Models NEUTRAL JUNCTION BOX BOX DEPICTS L1 L2 L3 TERMINAL STRIP TERMINAL STRIP OPTIONAL ITEMS 208V 3 SUPPLY 208V SUPPLY "N" SERVICE OUTLET BOX DEPICTS DUAL SENSOR SINGLE HOUSING INTEGRATED CONTROL X1-3 BOARD...
  • Page 70 Installation & Operation Manual Diagrams (continued) Figure 12-4 Wiring Diagram_2501 - 3501 Models BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING BOARD (AS APPLICABLE) X1-1 LARGE CONNECTION BOARD X1-2 LOW VOLTAGE X1-3 120 VAC CN6-3 X6-3 SHIELD INTEGRATED CONTROL CN6-2 X6-1 HIGH VOLTAGE...
  • Page 71 Installation & Operation Manual Diagrams Figure 12-5 Ladder Diagram_4001 - 5001 Models JUNCTION BOX BOX DEPICTS L1 L2 L3 TERMINAL STRIP OPTIONAL ITEMS 480V 3 SUPPLY BOX DEPICTS DUAL SENSOR SINGLE HOUSING INTEGRATED CONTROL X1-3 BOARD 1.5A EACH MAX ON/OFF (AS APPLICABLE) SWITCH LOW VOLTAGE...
  • Page 72 Installation & Operation Manual Diagrams (continued) Figure 12-6 Wiring Diagram_4001 - 5001 Models BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR BOARD SINGLE HOUSING (AS APPLICABLE) X1-1 LARGE CONNECTION BOARD X1-2 LOW VOLTAGE X1-3 120 VAC CN6-3 X6-3 SHIELD INTEGRATED CONTROL CN6-2 X6-1 HIGH VOLTAGE...
  • Page 73 Installation & Operation Manual Diagrams (continued) Figure 12-7 Ladder Diagram_6001 Model JUNCTION BOX BOX DEPICTS L1 L2 L3 TERMINAL STRIP OPTIONAL ITEMS 480V 3 SUPPLY BOX DEPICTS DUAL SENSOR SINGLE HOUSING INTEGRATED CONTROL X1-3 BOARD ON/OFF 1.5A EACH MAX (AS APPLICABLE) SWITCH LOW VOLTAGE X1-12...
  • Page 74 Installation & Operation Manual Diagrams Figure 12-8 Wiring Diagram_6001 Model BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING BOARD (AS APPLICABLE) X1-1 LARGE CONNECTION BOARD X1-2 LOW VOLTAGE X1-3 120 VAC CN6-3 X6-3 SHIELD INTEGRATED CONTROL CN6-2 X6-1 HIGH VOLTAGE OPTION CN6-1...
  • Page 75 Installation & Operation Manual Notes...
  • Page 76 Revision W (PCP #3000028279 / CN #500017755) reflects an update to the user interface screens, wiring diagrams, and ladder diagrams. Revision X (PCP #3000028854 / CN #500018329) reflects an update to Figure 5-4. Revision Y (PCP #3000029921 / CN #500019205) reflects an update to the data in Figures 5-1A and 5-1B along with Table 5A on pages 30 and 31.