Deye MS-TS500-2 User Manual
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Deye MS-TS500-2 User Manual

Deye MS-TS500-2 User Manual

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User Manual
MS-TS500-2
MS-BCP500-2

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Summary of Contents for Deye MS-TS500-2

  • Page 1 User Manual MS-TS500-2 MS-BCP500-2...

  • Page 2: Table Of Contents

    User Manual Issue 01 (2024-09-18) Contents 1 General information ....................3 1.1 All Rights Reserved ..................3 1.2 About This Manual ..................4 2 Product Description .................... 4 2.1 Product Introduction .................. 5 2.2 Application Scenarios................. 6 2.3 Product Size ....................7 2.4 External Overview ..................8 2.5 Internal Overview ..................9 3 Installation ......................11 3.1 Materials Required ..................
  • Page 3 User Manual Issue 01 (2024-09-18) 4.1 Preparation before Connection ............35 4.2 Cable Connection ..................39 5 Operation Instructions ..................49 6 Maintenance ....................... 54 6.1 General Maintenance ................54 6.2 Maintenance Schedule ................55 7 Repair Paint Damage ..................60 7.1 Prerequisites ....................60 7.2 Paint Repair Description ................60 8 Emergency Handling..................65...

  • Page 4: General Information

    User Manual Issue 01 (2024-09-18) 1 General information Warning! Read and follow carefully all safety warnings, instructions, illustrations and specifications provided with this product. Failure to follow instructions mentioned may results in electric shock, fire or serious injury. Save all warnings and instructions for future reference. 1.1 All Rights Reserved No part of this document can be reproduced in any form or by any means without the formal permission of the manufacturer .

  • Page 5: About This Manual

    * Damage caused by yourself or the third party's negligence, intent, gross negligence, improper operation, or other accidents not caused by Deye. 1.2 About This Manual This manual mainly describes the product information, guidelines for installation, operation and so on.

  • Page 6: Product Description

    This AC collection cabinet is used to manage multiple AC power sources or outputs. Only can the product MS-TS500-2 implement on/off-grid switching. Its main function is to switch between on-grid，off-grid modes and on/off-grid switching. When the grid is available, the system works in on-grid mode.

  • Page 7: Application Scenarios

    User Manual Issue 01 (2024-09-18) 2.2 Application Scenarios The product has a wide range of application scenarios, which can be achieved with the assistance of the EMS. The use and other detailed information of the EMS can be available through scanning the QR code：...

  • Page 8: Product Size

    User Manual Issue 01 (2024-09-18) 2.3 Product Size 1000 1000 2200 2200 1000 1000...

  • Page 9: External Overview

    User Manual Issue 01 (2024-09-18) 2.4 External Overview MS-TS500-2 MS-BCP500-2 1.Indicat GRID The LED lights up when grid input terminals are energized GEN (only for The LED lights up when diesel generator MS-TS500-2） input terminals are energized STS (only for The LED lights up when output terminals MS-TS500-2）...

  • Page 10: Internal Overview

    1. Grid input terminal blocks 5. Load molded case circuit breaker 2. Special circuit breaker 6. Load input terminal blocks 3. Surge protection device 7. Diesel generator input terminal blocks （only for MS-TS500-2） 4. STS transfer switch （only for MS-TS500-2）...
  • Page 11 User Manual Issue 01 (2024-09-18) 1. Diesel generator molded case 2. ESS molded case circuit circuit breaker breaker (GS215) 3. Grid molded case circuit breaker...

  • Page 12: Installation

    User Manual Issue 01 (2024-09-18) 3 Installation 3.1 Materials Required Tools Hammer drill Phillips Flat-head Insulated torque insulated insulated socket wrench torque torque screwdriver screwdriver Diagonal pliers Wire stripper Cable cutter Rubber mallet RJ45 crimping Hydraulic pliers Needle-nose Marker tool pliers...
  • Page 13 User Manual Issue 01 (2024-09-18) Utility knife Steel Level Multimeter measuring DC voltage tape measurement Heat shrink Heat gun Cable tie Insulated tubing ladder Powered Crane industrial forklift Personal Protective Equipment Insulated Protective Goggles Dust mask gloves gloves...
  • Page 14 User Manual Issue 01 (2024-09-18) Insulated shoes Safety helmet Protective suit...

  • Page 15: Moving Heavy Objects

    User Manual Issue 01 (2024-09-18) 3.2 Moving Heavy Objects After arrival of your goods, perhaps you need move it to designated working area. Refer to the following picture for movement of heavy objects. Bearing capacity>5t location When moving your product: •...
  • Page 16 User Manual Issue 01 (2024-09-18) • Use caution when lifting this load on uneven surfaces. • Never operate the forklift on slopes ≥ 5 degrees. • During movement, avoid tilting the cabinet or placing it upside down. If the cabinet must be tilted or inverted , please straighten it as soon as possible, and the cabinet needs to be left standing for 2 hours before it can be powered on.

  • Page 17: Unpacking

    User Manual Issue 01 (2024-09-18) 3.3 Unpacking Warning！ • After setting up the equipment well, carefully unpack the package so as to avoid scratching equipment. • If possible, do not remove the transport packaging before arrival at the installation site. •...

  • Page 18: Hoisting

    User Manual Issue 01 (2024-09-18) 3.4 Hoisting 3.4.1 Hoisting Equipment Warning！ • The hoisting personnel must be trained and qualified until they can take up the post. • Use only approved lifting equipment to move the cabinet system. Warning！ • Never operate the lifting equipment in bad weather, such as typhoon, heavy rain, thick fog,thunder and so on.
  • Page 19 User Manual Issue 01 (2024-09-18) 3.4.2 Installing the Hanging rings 1. Remove four hexagon screws that are preset at the factory to prevent dust or other foreign objects entering the equipment. See the Figure.1. 2. Insert the four hanging rings into holes on the top f the machine and then turn them clockwise until they are secured firmly.
  • Page 20 User Manual Issue 01 (2024-09-18) 3.4.3 Hoisting the cabinet Warning！ Remember to make sure that your device is connected to the lifting tool correctly and firmly before hoisting. Failure to do so may result in product damages, serious injury,even death. Bearing capacity>5t location Figure.1...
  • Page 21 User Manual Issue 01 (2024-09-18) Operating area Figure.2 • Ensure that all sling connections are safe and reliable, and that the lengths of the slings connected to the corner fittings are equal. See the Figure.1 • Do not stand within 0.5-1m of the lifting area! During the whole lifting process, no one is allowed to stand under the boom or the work station.
  • Page 22 User Manual Issue 01 (2024-09-18) • Do not shake the crane in order to avoid sudden drop or shock against equipment. • Hoisting should be handled gently, and the cabinet should fall slowly and shock against equipment. smoothly to avoid...

  • Page 23: Installation

    User Manual Issue 01 (2024-09-18) 3.5 Installation Warning！ • Your product is delivered without full charge. It is recommended to make your equipment charged within three months. • Assembly must be carried out in accordance with the design, technological requirements, regulations and relevant standards. •...
  • Page 24 User Manual Issue 01 (2024-09-18) have required experience,are aware of possible hazards on themselves in certain operations and are able to take protective measures to minimize the hazards on themselves and other people. • Personnel who plan to install the equipment must receive all necessary safety precautions and local relevant standards.

  • Page 25: Installation Site Requirements

    User Manual Issue 01 (2024-09-18) 3.5.1.2 Installation site requirements Danger! Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments. Danger! Do not store any flammable or explosive materials in equipment area. Danger! Do not place the equipment near heat sources or fire sources, such as smoke, candies, heaters, or other heating devices.
  • Page 26 User Manual Issue 01 (2024-09-18) • The installation and usage environment must meet relevant international, the local laws and regulations.The user is obliged to protect the equipment against fire or other hazards. • Do not install in low-lying areas. The installation level must be at least 300mm higher than the highest water level in the area.
  • Page 27 User Manual Issue 01 (2024-09-18) chemical, rubber, and electroplating is more than 1000m at least. -In a place where the distance from light pollution sources such as food, leather, heating boilers, slaughter houses, centralized garbage dumps, and sewage treatment stations is more than 500m at least. •...

  • Page 28: Foundation Requirements

    User Manual Issue 01 (2024-09-18) 3.5.1.3 Foundation requirements Unreasonably constructed foundation will bring great troubles to the installation of the equipment, affecting the normal opening and closing of the doors and the normal operation. Therefore, the foundation of the equipment must be designed and constructed according to certain standards to meet the requirements of mechanical support, cable routing and later maintenance and overhaul.

  • Page 29: Installation Clearance Requirements

    User Manual Issue 01 (2024-09-18) 3.5.1.4 Installation clearance requirements Danger! No one is allowed to pass within 1.5m behind the cabinet, otherwise this person may be hurt when explosion. Serial number Distance (mm) 1500...
  • Page 30 User Manual Issue 01 (2024-09-18) Installation clearance drawing（Vertical view） Serial number Distance (mm) 3000 1500...
  • Page 31 User Manual Issue 01 (2024-09-18) 3.5.2 Assembling the Boards Making sure that the cabinet has been seated well, you need to attach one board onto every hole for forklift fork insertion, which is used to prevent dust or other foreign objects entering the machine.

  • Page 32: Fixing The Cabinet

    User Manual Issue 01 (2024-09-18) 3.5.3 Fixing the cabinet Figure.1-2 Figure.1-2...
  • Page 33 User Manual Issue 01 (2024-09-18) Figure.1-3 1. Locate four mounting holes, 2 holes on the front of the cabinet and others on the back. 2. If your product is shipped with 4 L-shaped angle steels, fix them to the cabinet using 4 screws (M10*25). (Figure.1-1) 3.
  • Page 34 User Manual Issue 01 (2024-09-18) 3.5.4 Install the EMS (Optional) 1. Secure the mounting board onto the AC collection cabinet with bolts (M6*20).
  • Page 35 User Manual Issue 01 (2024-09-18) 2. Fix two backplane to the back of EMS cabinet with 8 bolts (M6*20).Tighten them. 3. Lift the EMS and hook it onto the mounting board. Ensure that the upper and lower hooks of the backplane are accurately buckled on the mounting board.

  • Page 36: Electrical Connection

    User Manual Issue 01 (2024-09-18) 4 Electrical Connection 4.1 Preparation before Connection Caution！ If the generator deployed in the power plant runs in off-grid mode and the load power exceeds the generator capacity, the generator may shut down due to overload. You are advised to shut down some loads. Warning！...

  • Page 37: Cable Requirements

    User Manual Issue 01 (2024-09-18) 4.1.1 Cable Requirements When wiring, cables are supposed to meet the following requirements: • Sufficient current-carrying capacity. Factors that can influence this capacity are shown as follows: -environment condition; -the type of insulated materials of conductors; -cable routing;...
  • Page 38 User Manual Issue 01 (2024-09-18) How to crimp an OT or DT terminal? Notice！ • Avoid scratching the core wire when stripping a cable. • The cavity formed after the conductor crimp strip of the OT terminal is crimped must wrap the core wire completely. The core wire must make close contact with the OT terminal.

  • Page 39: Opening The Door

    User Manual Issue 01 (2024-09-18) 4.1.2 Opening the Door Figure.1 Figure.2 Figure.3 Figure.4 1. The door of the cabinet is in locked state.See the Figure.1 2. Move upward the cover above the keyhole.See the Figure.2 3. Insert the door key and turn it clockwise to eject the handle.See the Figure.3.

  • Page 40: Cable Connection

    User Manual Issue 01 (2024-09-18) 4.2 Cable Connection Danger！ All electrical connections must be made when the equipment is completely powered off. Danger！ Do not smoke or have an open flame around the equipment. Wear personal protective equipment and and use dedicated insulated tools to avoid electric shocks or short circuits.
  • Page 41 User Manual Issue 01 (2024-09-18) 4.2.1 Grounding Warning！ Ensure that the PE cable is securely connected. Otherwise, electric shocks may occur. Note！ ● The PE point at the AC output port is used only as a PE equipotential bonding point, and cannot substitute for the PE point on the enclosure.
  • Page 42 User Manual Issue 01 (2024-09-18) 4.2.2 GRID Grid...

  • Page 43: Diesel Generator

    User Manual Issue 01 (2024-09-18) 4.2.3 Diesel Generator （only for MS-TS500-2）...
  • Page 44 User Manual Issue 01 (2024-09-18) 4.2.4 Load...
  • Page 45 User Manual Issue 01 (2024-09-18) 4.2.5 Attaching to EMS (Optional) Bottom View...
  • Page 46 User Manual Issue 01 (2024-09-18) 4.2.6 Attaching to ESS (GS215) Note！ The quantity of energy storage systems to be connected to the AC collection cabinet cannot exceed 5. GS215 Step 1...
  • Page 47 User Manual Issue 01 (2024-09-18) GS215 Step 2...
  • Page 48 User Manual Issue 01 (2024-09-18) GS215 Step 3...
  • Page 49 List of auxiliary materials Item Quantity Hard Copper Busbar for MS-TS500-2 A2 Phase Output Hard Copper Busbar for MS-TS500-2 B2 Phase Output Hard Copper Busbar for MS-TS500-2 C2 Phase Output Hard Copper Busbar for...

  • Page 50: Operation Instructions

    User Manual Issue 01 (2024-09-18) 5 Operation Instructions 5.1 Check Before Operation General Check Check Item Acceptance Criteria  The equipment is intact and free from rust or Appearance paint flake-off. If the paint flakes off, repair the damaged paint. ...
  • Page 51 User Manual Issue 01 (2024-09-18) Cabinet Check Item Acceptance Criteria  The installation meets the design Installation requirements.  The cabinet is level, and each door opens normally.  The cabinet surface is free from cracks, dents, Appearance and scratches. If the paint flakes off, repair the damaged paint.

  • Page 52: Working Mode

    Issue 01 (2024-09-18) 5.2 Working Mode When your product (MS-TS500-2) is equipped with the STS transfer switch, this device automatically switches from on-grid mode to off-grid mode based on actual conditions and working conditions. Otherwise, your equipment (MS-BCP500-2) is supplied power by the grid.
  • Page 53 User Manual Issue 01 (2024-09-18)
  • Page 54 To control the connection or disconnection molded case of diesel generator by turning the handle circuit breaker clockwise or anticlockwise （only for MS-TS500-2） Grid generator To control the connection or disconnection molded case of grid by turning the handle clockwise or circuit breaker...

  • Page 55: Maintenance

    User Manual Issue 01 (2024-09-18) 6 Maintenance 6.1 General Maintenance Danger! should be performed or supervised by professional personnel. • Servicing • Wear personal protective equipment and use dedicated insulated tools to avoid electric shocks or short circuits • Do not smoke or have an open flame around the equipment. •...

  • Page 56: Maintenance Schedule

    User Manual Issue 01 (2024-09-18) 6.2 Maintenance Schedule 6.2.1 Quarterly Maintenance Maintenance Maintenance Action Expected Result Category Safety inspection Check that EPO and ●EPO and switches switches to shut off can work normally the equipment can work normally Cabinet Perform the visual ●There is no obvious inspection: paint peeling or rust.

  • Page 57: Semi-Annual Maintenance

    User Manual Issue 01 (2024-09-18) 6.2.2 Semi-annual Maintenance Maintenance Maintenance Action Expected Result Category Outside the cabinet Perform the visual There is no any inspection: inflammable objects ● Inflammable around the cabinet. materials. Cabinet Perform the visual inspection: ● There is no obvious ●...
  • Page 58 User Manual Issue 01 (2024-09-18) ● Check whether and reasonably any insulating tape on terminals is not detached. ● Check whether all cables are routed correctly. Grounding ● Check whether The PE cable is reliability the PE cable is securely connected. securely connected.

  • Page 59: Annual Maintenance

    User Manual Issue 01 (2024-09-18) 6.2.3 Annual Maintenance Maintenance Maintenance Action Expected Result Category System Perform the visual inspection: ● There is no obvious ● Appearance deformation inside the ● Temperature and cabinet . humidity ● Temperature and ● Dust humidity are in normal ●...

  • Page 60: Alarm Reference

    User Manual Issue 01 (2024-09-18) 6.2.4 Alarm Reference For details, see the section “STS Fault Summary” in the document MS-GS215-2H2 Fault Statistics and Actions . Scan the QR code to get access to the document.

  • Page 61: Repair Paint Damage

    User Manual Issue 01 (2024-09-18) 7 Repair Paint Damage 7.1 Prerequisites  Do not apply paint in bad weather, such as rain, snow, strong wind, and sandstorm, when there is no shelter outdoors.  You have prepared the required paint that matches the color palette delivered with equipment.
  • Page 62 User Manual Issue 01 (2024-09-18) 7.2.1 Paint repair description Paint Damage Tool and Procedure Description Material Slight scratch Spray paint or Steps 1, 2, 4, 1. For a few (steel base paint, brush and 5 scratches, material not (required for smudges, or exposed) repainting a...
  • Page 63 User Manual Issue 01 (2024-09-18) on the logo size, color, and damage. Dent If a dent is less than or equal to 100 mm² in area and less than 3 mm in depth, fill the dent with Poly-Putty base and then perform the same operations as those for processing deep scratches.
  • Page 64 User Manual Issue 01 (2024-09-18) 7.2.2 Procedure Gently polish damaged areas using fine sandpaper to remove smudges or rust. Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or damaged area to remove the dirt and dust. Then wipe off the anhydrous alcohol with a clean and dry cotton cloth.
  • Page 65 User Manual Issue 01 (2024-09-18) same as the surface coating color of the equipment. Apply paint evenly to the damaged area based on the damage degree of the paint using an aerosol spray, brush, or paint spray gun until all damage traces are invisible.

  • Page 66: Emergency Handling

    User Manual Issue 01 (2024-09-18) 8 Emergency Handling If an accident (including but not limited to the following) occurs on the site, ensure the safety of onsite personnel first and contact the service engineers. 8.1 Strong Impact • If the equipment has obvious damage or abnormal odor, smoke, or fire occurs, evacuate the personnel immediately, call emergency services, and contact the professionals.

  • Page 67: Fire

    User Manual Issue 01 (2024-09-18) 8.3 Fire Suggestions for onsite O&M personnel: • When a fire occurs, evacuate from the building or equipment area, press the fire alarm bell, and immediately call the fire emergency service. Notify the professional firefighters and provide them with relevant product information, including but not limited to product types, capacity, and so on.

  • Page 68: Storage

    User Manual Issue 01 (2024-09-18) 9 Storage Note! • Only trained and qualified personnel are allowed to operate the . Wear insulated gloves and use dedicated insulated tools during equipment the operation. • The storage environment must comply with local regulations and standards.
  • Page 69 User Manual Issue 01 (2024-09-18) Fragile The package contains fragile objects and shall be handled with care. Keep dry The package shall be protected against rain, and rainproof measures shall be taken during transportation and storage. Do not roll The package shall not be rolled during transportation.
  • Page 70 User Manual Issue 01 (2024-09-18) • If the equipment has been stored for longer than allowed, promptly report the condition to the person in charge. • Handle the equipment with care to prevent damage.

  • Page 71: Transport

    User Manual Issue 01 (2024-09-18) 10 Transport 1. The products should be transported after packaging and during the transportation process. Severe vibration, impact, or extrusion should be prevented to prevent sun and rain. It can be transported using vehicles such as cars, trains, and ships. 2.
  • Page 72 Service Hotline: +86-0574-86320560 Email: service-ess@deye.com.cn Website: http://deyeess.com...

This manual is also suitable for:

Ms-bcp500-2

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