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Summary of Contents for Deye BOS-GH 15
- Page 1 Installation and Operation Instructions LITHIUM STORAGE SYSTEM BOS-GH Version：V1.0...
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Page 2: Table Of Contents
CONTENT 1. Important information in the manual .................... 3 1.1 Scope ........................... 3 1.2 Description of BOS-GH ......................3 1.3 Meaning of symbols ......................4 1.4 General safety information ....................6 1.5 Disclaimer ..........................6 1.6 Proper Use ........................... 7 1.7 Quality Certificate ........................7 1.8 Requirements for Installation Personnel ................ - Page 3 9.1 Maintenance of BOS-GH ....................41 9.2 USB's upgrade step ......................42 9.3 PC upgrade step .........................42 9.4 PCS upgrade step .......................45 10. Battery module storage ......................47 11. Disposal ............................48 12. Appendix ............................. 49 12.1 Circuit diagram for on grid system with 12V supply ............49 12.2 System circuit diagram……………………………………………………….………………..…....50 13 Legal notice………………………………………………………………………………………………………….……………….51...
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Page 4: Important Information In The Manual
Please observe the applicable local laws, regulations, and standards. Standards and legal provisions of other countries may be inconsistent with the provisions and specifications in this manual. In this case, please contact our after-sales service personnel, hotline: +86 0574 8612 0560, email: service-ess@deye.com.cn. 1.2 Description of BOS-GH System... -
Page 5: Meaning Of Symbols
1.3 Meaning of Symbols This manual contains the following types of warnings: Danger! It may cause an electric shock. Even when the equipment is disconnected from the power grid, the voltage-free state will have a time lag. Danger! If the instructions are not observed, death or severe injury may occur. - Page 6 • Store the battery module in a dry place within the temperature range specified in the data sheet. • Do not open, drill through or drop the battery cell or module. • Do not expose the battery cell or module to high temperatures. •...
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Page 7: General Safety Information
If there are any questions, please contact Deye after service. 1.5 Disclaimer DEYE ESS TECHNOLOGY CO., LTD shall not be liable for personal injury, property loss, product damage and subsequent losses under the following circumstances. • Failure to comply with the provisions of this manual. -
Page 8: Proper Use
1.6 Installation environment • The battery energy storage system can only be installed and operated in an enclosed space. The working environment temperature range of BOS-GH is -20℃~ 55℃, and the maximum humidity is 85%. The battery module shall not be exposed to the sun or placed directly beside the heat source. -
Page 9: Requirements For Installation Personnel
1.8 Requirements for Installation Personnel All work shall comply with local applicable regulations and standards. The installation of BOS-GH can only be completed by electricians with the following qualifications: • Trained in dealing with hazards and risks associated with the installation and operation of electrical equipment, systems, and batteries. -
Page 10: Safety Information
2.2 Safety information Part damage or short circuit may cause electric shock and death. A short circuit can be caused by connecting battery terminals, resulting in current flow. This type of short circuit shall be avoided under any circumstances. For this reason, follow these instructions: •... - Page 11 The dangerous goods transport vehicles shall meet relevant regulations concerning road transportation and shall be equipped with two tested CO fire extinguishers. It is forbidden for the freight forwarder to open the outer package of the battery module. Use only approved lifting equipment to move the battery cabinet system. Use only the hanging lug on the top of the battery cabinet as the connection point.
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Page 12: Permissible And Impermissible Storage Positions Of A Packaged Battery Module
Wear safety shoes to avoid the danger of injury. When transporting the battery rack and battery module, their parts may be crushed due to their heavy weight. Therefore, all persons involved in transportation must wear safety shoes with toe caps. Please observe the safety regulations for transportation at the end customer's site, especially during loading and unloading. -
Page 13: Preparation
4. Preparation 4.1 Tools required TOOL • Install and connect the side beam/cross beam. • Fix the L-shaped bracket to the side beam. • Fix the base assembly to the side beam. • Fix the diagonal brace to the beams on both sides. Hexagonal wrench •... -
Page 14: Description And Installation Of Bos-Gh
5. Description and installation of BOS-GH battery 5.1 Installation Precautions WARNING! Possible damage to the building due to static overload 1. The total weight of the battery storage system is 596kg. Ensure that the installation site has sufficient bearing capacity. 2. -
Page 15: Product Data
5.3 Technical Data The energy of the battery system 3battery modules 15.36kWh (3~12 battery modules) 4battery modules 20.48kWh 5battery modules 25.6kWh 6battery modules 30.72kWh 7battery modules 35.84kWh 8battery modules 40.96kWh 9battery modules 46.08kWh 10battery modules 51.2kWh 11battery modules 56.32kWh 12battery modules 61.44kWh Charge-discharge rate (Max) Battery cell chemistry... -
Page 16: Description Of Rack
5.4 Description of Rack 5.4.1 3U-HRack 2G Parts description Description ① Side beam ② Top beam ③ Bottom beam ④ Left diagonal brace ⑤ Right diagonal brace ⑥ Round head hexagon socket combination screws ⑦ Hexagonal wrench ⑧ Base ⑨ Rack fastener ⑩... -
Page 17: Installation Of Rack
5.4.2 Installation of Rack ① Take out two side beams and top and bottom beams and assemble them into a rectangular frame, connect the two top beams with the side beams, and then fix the side beams and top beams with the round head hexagon combination screws and hexagonal wrench. After fixing, take two bottom beams and connect the side beams, and fix the side beams and bottom beams with the round head hexagon socket combination screws and hexagonal wrench. -
Page 21: Description Of Battery Module
5.5 Description of Battery Module Name Description ① Battery module negative pole (black) B1-、B2- ② BCOM OUT Connection position of battery module communication and power supply output ③ Battery module positive pole (orange) B1+、B2+ ④ BCOM IN Connection position of battery module communication and power supply input 5.6 Description of High-Voltage Control Box Name... -
Page 22: Description Of Battery Module In Rack
interface (HMI) A start switch of 12VDC power inside the high-voltage ⑦ START Front control box ⑧ HV light indicator High-voltage hazard indicator (yellow) Front ALRM light ⑨ Battery system fault alarm indicator (red) Front indicator ⑩ Connection position of PCS negative pole (black) Front P1-、P2- ⑪... - Page 23 Description quantity ① High-voltage control box 750V/100A ② 5.12kWh battery module (general) ③ 120ohm terminal resistor ④ Communication cable (110 mm for battery module, Standard 140 mm for high-voltage control box) CAT5E FTP 26AWG black ⑤ 150 mm positive power cord of high-voltage control Standard box UL 10269 4AWG red ⑥...
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Page 24: Wrong Wiring Method
Definition high-voltage control box interface Definition of the battery module interface Definition BMS-BMU Definition communication upper Definition interface interface lower BMU interface BMU_CANL BMU_CANL BMU_CANL BMU_CANH BMU_CANH BMU_CANH 5.8 Wrong wiring method The first incorrect wiring method... -
Page 25: Installation Of The Battery Module To The Rack
The second incorrect wiring method 5.9 Installation of the Battery Module to the Rack Insufficient or no grounding may cause an electric shock. Device malfunctions, and insufficient or no grounding may cause device damage and life-threatening electric shocks. Note: Before installing the battery, please turn the manual switch of the high-voltage control box to the off position. - Page 26 CAUTION Note the allowable installation modes： ① Insert the first battery module into the battery module rack at the bottom cluster rack; then in the order from bottom to the top, continue the installment in the same way till it reaches the twelfth floor.
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Page 27: Cable Connection
bottom to form a series circuit. For aesthetic reasons, connect the negative electrode of the first battery module and the negative electrode of the high voltage control box from the bottom of the battery module to the back of the rack. On the back of the rack, use a flat-head shaped cable tie to secure the cable harness. - Page 28 Twist one end of the cable harness ⑧ in 5.7 to the wiring position shown in the figure, and twist the other end to the ground copper bar of the PDC using an Allen wrench. For details on how to connect all cables, see Section 5.7. Connect one end of the ⑧...
- Page 29 5.9.2 Battery installation cable Description For details on how to connect all cables, see section 5.8.
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Page 30: Battery Cluster Connected To Inverter
5.10 System startup and shutdown Startup procedure ① After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. ②Press the start button and wait for the screen to light up. ③Complete boot Shutdown procedure ①Press the start button again and wait for the screen to go off. -
Page 31: Procedure For Configuring Battery Packs
5.11 Procedure for configuring battery packs Steps: ① After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. ② Press the start button and wait for the screen to light up. ③... - Page 32 ⑤ Click “BMU Number” in the lower left corner, enter the number of packs in system and click “OK” to finish configuring the number of packs. ⑥After the setting is successful, you need to restart. Click the Start button to restart, wait for about 8 seconds until the yellow HV light indicator comes on.
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Page 33: External 12V Power Supply Of High-Voltage Control Box
5.12 External 12V Power Supply of High-Voltage Control Box To operate the high-voltage control box with an external 12V power supply, please contact our service personnel. Hotline: +86 0574 8612 0560, Email: service-ess@deye.com.cn. In the factory configuration, the high-voltage control box is supplied with working voltage from an internal power supply unit. -
Page 34: Description Of User Interface
6.2 Description of User Interface (1) Basic Parameters No Wi-Fi icon on the screen indicates no Wi-Fi signal. • The flashing Wi-Fi icon on the screen indicates the Wi-Fi is in • connecting. Wi-Fi Icon The Wi-Fi icon on the screen indicates the Wi-Fi is connected. •... -
Page 35: Fault Viewing Interface
6.3 Fault viewing interface Power switch: Once the device is properly installed and the cables are properly connected, first set the circuit breaker to the ON position, and then press the Start button to turn on the device. Click the icon on screen to enter the maintenance system password confirmation interface. -
Page 36: Maintenance Interface
Fault warning: OV turns red: expression click OV to view the detail fault. overvoltage, turns red: expression click UV to view the detail fault. undervoltage, OT turns red: expression click OT to view the detail fault. overtemperature, ISO turns red: expression click ISO Insulation failure, there is a risk of current leakage, to view the detail fault. - Page 37 Charge overtemperature Exceeding the parameter set value and set time protection (>50℃, 2s) Discharge Exceeding the parameter set value and set time overtemperature alarm (>50℃, 2s) Discharge Exceeding the parameter set value and set time overtemperature (>55℃, 2s) protection Charge under temperature Exceeding the parameter set value and set time System faults alarm...
- Page 38 overtemperature protection connector Exceeding the parameter set value and set time overtemperature alarm connector overtemperature Exceeding the parameter set value and set time System faults protection Power loop Exceeding the parameter set value and set time overtemperature alarm Power loop overtemperature Exceeding the parameter set value and set time protection...
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Page 39: Summary Of Fault Types In Bos-Gh's Screen And Hvess-Monitor
The number of BMU addresses is different from the number of set parameters Note: more information, please contact Email: service-ess@deye.com.cn, Service Hotline: +86 0574 8612 0560. 8. Summary of fault types in BOS-GH’S screen and HVESS-Monitor Screen protection event HVESS-Monitor protection HVESS-Monitor alarm Abbreviation description event description... - Page 40 Charge overtemperature Charge overtemperature Charging level-2 alarm protection overtemperature alarm Discharge Discharge overtemperature Discharge over overtemperature level-2 protection temperature alarm alarm Power loop Power loop overtemperature protection overtemperature alarm Charge under temperature Charge under temperature Charge under level-2 alarm protection temperature alarm Discharge under Discharge under...
- Page 41 Repeated BMS address Repeated BMS address fault / fault Repeated BMU address Repeated BMU address fault fault Abnormal power supply Abnormal power supply voltage voltage Heating relay adhesion Heating relay adhesion SOC too low SOC too low SOC too high SOC too high protection Fuse Blown Fuse Blown...
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Page 42: Maintenance And Upgrade
9 Maintenance and upgrade Warning! Improper decommissioning may cause damage to the equipment and/or battery inverter. Before maintenance, ensure that BOS-GH is decommissioned according to relevant provisions. Note: All maintenance work shall comply with local applicable regulations and standards. The USB disk port of BOS-GH has the functions of upgrading firmware and recording battery data, which can be used as an auxiliary tool. -
Page 43: Usb's Upgrade Step
9.2 USB’s Upgrade Step ① USB type: USB2.0, FAT32; ② Create the upgrade folder according to the directory; ③ Place the upgrade file provided by the supplier in the upgrade folder; ④ Turn on the battery, and insert the USB flash disk after the blue indicator is on; ⑤... - Page 44 Step 3. If the system upgrade is successful, the lower right corner will prompt green success, and if it fails, it will prompt red failure.
- Page 45 2. Upgrade a single PACK Step 1. After successfully connecting to the host computer, select "Firmware - Browse - Upgrade File" Step 2.Select the upgrade pack number, if there is "0x" in "Device Address", enter the corresponding hexadecimal number, such as upgrading Pack No. 29, enter 1D; if there is no "0x" in "Device Address", enter the corresponding decimal number No., if you upgrade Pack No.
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Page 46: Pcs Upgrade Step
Step 3. If the system upgrade is successful, the lower right corner will prompt green success, and if it fails, it will prompt red NG. 9.4 PCS Upgrade Step Step1. Open the website https://pv.inteless.com/plants, enter the account number and password... - Page 47 Step2.In the device list-inverter list, enter the collector serial number to find the target collector. Step3. Select the target device and click Remote Upgrade.
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Page 48: Battery Module Storage
Step4. Select "Energy Storage Machine/BMS" for the firmware type, select the firmware version provided by the technician, and click OK to start the upgrade. 10. Battery Module Storage ①To ensure the battery service life, the storage temperature shall be kept between 0°C~35°C. ②The battery shall be cycled at least once every 6 months. -
Page 49: Disposal
11. Disposal For details related to the disposal of battery modules, please contact us. Service Hotline: +86 0574 8612 0560, Email: service-ess@deye.com.cn. For more information, please visit http://deyeess.com. Observe applicable regulations on waste battery disposal. Immediately stop the use of damaged batteries. -
Page 50: Appendix
12. Appendix 12.1 Circuit diagram for on grid system with 12V supply... -
Page 51: System Circuit Diagram
12.2 System Circuit diagram... -
Page 52: Legal Notice
Made in China Legal Statement The information contained in the document is the property of Deye ESS Technology Co., Ltd. D All information shall not be published in whole or in part without the written permission of Deye ESS Technology Co., Ltd...
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