Alamo SCHULTE High Rise 8000 Operator's Manual

Reel type rock picker

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High Rise 8000

Published 09/16

This Operator's Manual is an integral part of the safe operation of this

machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety and Operation Instructions

contained in this manual before operating the equipment. C01-Cover

Schulte Industries Ltd.

PO Box 70

Englefeld Saskatchewan

Canada S0K 1N0

Tel. (306) 287-3715

Fax. (306) 287-3355

Parts Fax. (306) 287-4066

Web: www.schulte.ca

REEL TYPE ROCK PICKER

S/N: R40010259611-R40010298802 Inclusive

OPERATOR'S MANUAL

Part NO. R400-010C

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Page 1 UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01-Cover Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel. (306) 287-3715 Fax. (306) 287-3355 Parts Fax. (306) 287-4066 Web: www.schulte.ca ©2016 Alamo Group Inc.
Page 2: To The Owner/Operator/Dealer
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 DEALER’S PREDELIVERY SERVICE GUIDE for the SCHULTE High Rise 8000 DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL ____Shipping damage corrected ____Set up machine as outlined in the shipping instructions attached to these instructions. ____Check that all safety decals are in good condition, replace if necessary.
Page 5: Table Of Contents
Table of Contents SAFETY SECTION ..................1-1 General Safety Instructions and Practices ......................1-2 Operator Safety Instructions and Practices ...................... 1-3 Equipment Operation Safety Instructions and Practices................... 1-5 Connecting or Disconnecting Implement Safety Instructions and Practices ............. 1-8 Transporting Safety Instructions and Practices ....................1-9 Maintenance and Service Safety Instructions and Practices ................
Page 6 OPERATING THE TRACTOR AND IMPLEMENT..................4-21 Foreign Debris Hazards ..........................4-22 Ground Speed..............................4-22 Operating the Rock Picker ..........................4-23 Shutting Down the Implement ......................... 4-25 DISCONNECTING ROCK PICKER FROM THE TRACTOR ................4-26 ROCK PICKER STORAGE..........................4-27 TRANSPORTING THE TRACTOR AND IMPLEMENT .................. 4-27 Transporting on Public Roadways ........................
Page 8: General Safety Instructions And Practices
Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) High Rise 8000 02/10 Safety Section 1-2 © 2010 Alamo Group Inc.
Page 9: Operator Safety Instructions And Practices
(SG-I7) Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) High Rise 8000 02/10 Safety Section 1-3 © 2010 Alamo Group Inc.
Page 10 Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothing with the rotating elements can result in serious injury or even death. Stay clear of all rotating elements at all times. (SSP-03) High Rise 8000 02/10 Safety Section 1-4 © 2010 Alamo Group Inc.
Page 11: Equipment Operation Safety Instructions And Practices
(ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) High Rise 8000 02/10 Safety Section 1-5 © 2010 Alamo Group Inc.
Page 12 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) High Rise 8000 02/10 Safety Section 1-6 © 2010 Alamo Group Inc.
Page 13 The Implement could tip over and cause equipment damage and possible serious injury or death. Raise or Lower the bin only while seated in the Tractor operator’s seat with the seat belt securely fastened. (STL-14) High Rise 8000 02/10 Safety Section 1-7 © 2010 Alamo Group Inc.
Page 14: Connecting Or Disconnecting Implement Safety Instructions And Practices
Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death. (STI-04) High Rise 8000 02/10 Safety Section 1-8 © 2010 Alamo Group Inc.
Page 15: Transporting Safety Instructions And Practices
Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces. (STI-01) High Rise 8000 02/10 Safety Section 1-9 © 2010 Alamo Group Inc.
Page 16: Maintenance And Service Safety Instructions And Practices
(SG-5) Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) High Rise 8000 02/10 Safety Section 1-10 © 2010 Alamo Group Inc.
Page 17 Implement. Never work on the Implement with the Power Unit auxiliary hydraulics connected. Rotating parts such as blades could turn without warning and cause immediate entanglement, injury or death. (SPU-31) High Rise 8000 02/10 Safety Section 1-11 © 2010 Alamo Group Inc.
Page 18: Concluding Safety Instructions And Practices
Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18) High Rise 8000 02/10 Safety Section 1-12 © 2010 Alamo Group Inc.
Page 20 Jack Decal, 2500 LBS, 700LBS 226-438 WARNING Multi-Hazard 226-442 DANGER Guard Missing 226-513 WARNING Use Genuine Schulte Parts 280-201 ________ Manual Canister R400-010 ________ High Rise 8000 Operators Manual High Rise 8000 02/10 Safety Section 1-14 © 2010 Alamo Group Inc.
Page 28: Federal Laws And Regulations
(Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) High Rise 8000 02/10 Safety Section 1-22 © 2010 Alamo Group Inc.
Page 30 Left-hand side: Side which is to the left when the operator is facing in the normal forward direction of the tractor. Right-hand side: Side which is to the right when the operator is facing in the normal forward direction of the tractor. High Rise 8000 09/16 Introduction Section 2-2 © 2010 Alamo Group Inc.
Page 31: Attention Owner/Operator
3. Record the Rock Picker Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the Implement. High Rise 8000 09/16 Introduction Section 2-3 © 2010 Alamo Group Inc.
Page 34: Castor Wheel Adjustment
Install the hitch pole into the bell of the mainframe using the 2” pivot pin. Secure the pivot pin to the bell using a 1/2’ X 4” bolt and locknut. High Rise 8000 09/16 Assembly Section 3-2 © 2010 Alamo Group Inc.
Page 35: Wedge Lock Assembly
Install the cotter hair pin. Hitch Jack Assembly Install the hitch jack onto it’s mounting spigot on the mainframe. High Rise 8000 09/16 Assembly Section 3-3 © 2010 Alamo Group Inc.
Page 36: Hydraulic Hose Bracket Assembly
Apply grease to all grease fittings on the rock picker. Oil the drive chain. Check that all bolts are secure. Refer to the operator’s manual for operation and safety instructions. High Rise 8000 09/16 Assembly Section 3-4 © 2010 Alamo Group Inc.
Page 37: Pre-Delivery Customer Checklist
Is machine equipped with proper operator protection?  Are Reel Drive Chains tightened? Is Hydraulic Drive Chain tightened?  Does implement operate smoothly at normal operating speed? Implement should not vibrate excessively. High Rise 8000 09/16 Assembly Section 3-5 © 2010 Alamo Group Inc.
Page 40 SCHULTE HIGH RISE 8000 ROCK PICKER OPERATION INSTRUCTIONS SCHULTE High Rise 8000 Rock Picker is manufactured with quality material by skilled workers. The Rock Picker is designed for picking surface rock 2” (51mm) to 27” (686 mm) in diameter. All shields and guards must be maintained in good operational condition.
Page 41: Standard Eqpuipment & Specifications
Cross over relief valve set at 1750 psi (12.1 MPa) cracking pressure Flow control, variable 0-15 gpm (0-57) I/min) Options Motor Valve Kit Hydraulic Swing Hitch Dump Truck Bumper Kit CE Shielding Kit High Rise 8000 09/16 Operation Section 4-3 © 2010 Alamo Group Inc.
Page 42: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) High Rise 8000 09/16 Operation Section 4-4 © 2010 Alamo Group Inc.
Page 43: Tractor Requirements
HP for theHigh Rise 8000 Rock Picker is 85 (63 kW). Operating the implement with a larger tractor will greatly increase the risk of damaging the implement. High Rise 8000 09/16 Operation Section 4-5 © 2010 Alamo Group Inc.
Page 44: Drawbar
OPS-U- 0007 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) High Rise 8000 09/16 Operation Section 4-6 © 2010 Alamo Group Inc.
Page 45: Boarding The Tractor
Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor. High Rise 8000 09/16 Operation Section 4-7 © 2010 Alamo Group Inc.
Page 46: Starting The Tractor
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) High Rise 8000 09/16 Operation Section 4-8 © 2010 Alamo Group Inc.
Page 47: Connecting The Rock Picker To The Tractor
6. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of implement. High Rise 8000 09/16 Operation Section 4-9 © 2010 Alamo Group Inc.
Page 48 Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) Connecting Rock Picker Hydraulic Lines to the Tractor High Rise 8000 09/16 Operation Section 4-10 © 2010 Alamo Group Inc.
Page 49 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) High Rise 8000 09/16 Operation Section 4-11 © 2010 Alamo Group Inc.
Page 50: Pre-Operation Inspection And Service
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) High Rise 8000 09/16 Operation Section 4-12 © 2010 Alamo Group Inc.
Page 51: Tractor Pre-Operation Inspection/Service
Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 High Rise 8000 09/16 Operation Section 4-13 © 2010 Alamo Group Inc.
Page 52 Ensure Batt Springs eyebolts are adjusted correctly according maintenance section of this manual. • Inspect all bolts and screws that they are in position and are properly torqued. OPS-RP- 0003 High Rise 8000 09/16 Operation Section 4-14 © 2010 Alamo Group Inc.
Page 53 • Inspect rock pickers tire condition, wheel bearings, and lug nut torque. • Ensure tire pressure suggested specifications. Refer to maintenance sections of your operators manual. OPS-RP-0005 High Rise 8000 09/16 Operation Section 4-15 © 2010 Alamo Group Inc.
Page 54 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature:__________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT High Rise 8000 09/16 Operation Section 4-16 © 2010 Alamo Group Inc.
Page 55 Tires are properly inflated and in good condition Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: ______________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT High Rise 8000 09/16 Operation Section 4-17 © 2010 Alamo Group Inc.
Page 56: Driving The Tractor And Rock Picker
Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT-12) High Rise 8000 09/16 Operation Section 4-18 © 2010 Alamo Group Inc.
Page 57: Starting The Tractor
Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from turning. During normal operating conditions, locking the differential provides no benefit and should not be used. High Rise 8000 09/16 Operation Section 4-19 © 2010 Alamo Group Inc.
Page 58: Driving The Tractor And Rock Picker
Raising the implement exposes the drum teeth which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the drum teeth. High Rise 8000 09/16 Operation Section 4-20 © 2010 Alamo Group Inc.
Page 59: Crossing Ditches And Steep Inclines
Special attention should be paid to foreign debris, rough terrain, steep slopes, and passersby and animals in the area. OPS-U- 0015 High Rise 8000 09/16 Operation Section 4-21 © 2010 Alamo Group Inc.
Page 60: Foreign Debris Hazards
Ground speed for rock picker will depend upon the size of the rocks being picked. Recommended speed for efficient rock picker performance is 5 mph. Operate the implement at its full rated speed to maintain speed for High Rise 8000 09/16 Operation Section 4-22 © 2010 Alamo Group Inc.
Page 61: Operating The Rock Picker
It is important to match reel speed to ground speed. Forward ground speed help propel the rocks up the grate and into the hopper. High Rise 8000 09/16 Operation Section 4-23 © 2010 Alamo Group Inc.
Page 62 Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) High Rise 8000 09/16 Operation Section 4-24 © 2010 Alamo Group Inc.
Page 64: Disconnecting Rock Picker From The Tractor
4. Remove the hydraulic hoses from the tractor and secure to the unit to prevent contact with dirt. SHUT DOWN the tractor completely before servicing or adjusting any part of the machine. High Rise 8000 09/16 Operation Section 4-26 © 2010 Alamo Group Inc.
Page 65: Rock Picker Storage
OPS-U- 0017 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) High Rise 8000 09/16 Operation Section 4-27 © 2010 Alamo Group Inc.
Page 66 Refer to the following illustration. IMPORTANT: Remember to place the pin in the storage position before operating the hydraulic lift cylinders. OPS-RP-0007 High Rise 8000 09/16 Operation Section 4-28 © 2010 Alamo Group Inc.
Page 67: Transporting On Public Roadways
Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and/or extends beyond your lane of the road. High Rise 8000 09/16 Operation Section 4-29 © 2010 Alamo Group Inc.
Page 68 Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS- U- 0022 High Rise 8000 09/16 Operation Section 4-30 © 2010 Alamo Group Inc.
Page 69 Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. (STI-06) High Rise 8000 09/16 Operation Section 4-31 © 2010 Alamo Group Inc.
Page 70 When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) High Rise 8000 09/16 Operation Section 4-32 © 2010 Alamo Group Inc.
Page 71: Hauling The Tractor And Implement
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 High Rise 8000 09/16 Operation Section 4-33 © 2010 Alamo Group Inc.
Page 72: Troubleshooting Guide
Teeth penetrating too much Raise grate so teeth just skim surface Reel slows significantly when Open center hydraulic system Install a motor valve kit the grate is moved on the tractor. High Rise 8000 09/16 Operation Section 4-34 © 2010 Alamo Group Inc.
Page 74: Maintenance
IMPORTANT: After the first three hours of operation check the tightness of the hydraulic drive chain and retighten if necessary. Periodically check for proper tightness. When tightening the Split Tapered Hub to the reel drive sprocket, torque the 3/8” bolts to 29 ft-lbs. High Rise 8000 09/16 Maintenance Section 5-2 © 2010 Alamo Group Inc.
Page 75: Nuts And Bolts
[Refer to the “Parts” section]. Do not replace lock nuts with nuts and lock washers. Use only original equipment lock nuts. Recommended Torques in foot pounds for SAE Grade 5 bolts, based on dry assembly: High Rise 8000 09/16 Maintenance Section 5-3 © 2010 Alamo Group Inc.
Page 76: Top Bucket Linkage
7. Check dust seal to ensure seal rubber is positioned correctly. 8. Install the small or outer bearing. 9. Install the axle washer and castle nut on the axle. High Rise 8000 09/16 Maintenance Section 5-4 © 2010 Alamo Group Inc.
Page 77: Tightening Instructions For 812 Hubs
Do not overtighten the batt springs as this will cause damage to the springs and reduce the cushioning effect when picking larger rocks. High Rise 8000 09/16 Maintenance Section 5-5 © 2010 Alamo Group Inc.
Page 78: Hydraulics
Smear grease over any part of the hydraulic cylinder rod that remains exposed. Always wear protective gloves when handling grease. High Rise 8000 09/16 Maintenance Section 5-6 © 2010 Alamo Group Inc.
Page 79 SCHULTE INDUSTRIES LIMITED - HIGH RISE 8000 ROCK PICKER GENERAL STATEMENT AFFECTING ALL SCHULTE WARRANTY Schulte Industries Ltd. warrants to the original purchaser only, that in the event of any defect in material or workmanship in the product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below the manufacturer will provide the coverage specified below.
Page 80 EXCLUSIONS This warranty does not extend to: • Damage or deterioration after delivery from the manufacturer not attributable to defective material or workmanship. • A Rock Picker that has been physically altered without the approval of the manufacturer. • Any goods which have sustained damage or deterioration due to encounters with foreign objects for which the product is not intended, inadequate or faulty assembly, improper or inadequate maintenance, neglect, or abuse.
Page 82 High Rise 8000 - 09/16 P/N R400-010C Printed Canada...

Alamo SCHULTE High Rise 8000 Operator's Manual

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