Gallagher MX5000 Product Support Manual
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Gallagher MX5000 Product Support Manual

Gallagher MX5000 Product Support Manual

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MX5000
MX2500
MX1600
XRI
PRODUCT SUPPORT
MANUAL
July, 1997
1

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Summary of Contents for Gallagher MX5000

  • Page 1 MX5000 MX2500 MX1600 PRODUCT SUPPORT MANUAL July, 1997...
  • Page 2 © Gallagher Group – 6/95 TABLE OF CONTENTS Chapter 1 Smartfence Operators Guide Chapter 2 Points to Remember Chapter 3 Energizer Performance Remote Control Performance Product Data Sheets Module Change Instructions Marketing Updates Chapter 4 Information Update LCD Display Electrical Interference...

  • Page 3: Table Of Contents

    © Gallagher Group – 6/95 TABLE OF CONTENTS WHAT A SMARTPOWER ENERGIZER CAN DO FOR YOU ....4 EQUIPMENT ..................... 4 INSTALLATION INSTRUCTIONS..............5 UNDERSTANDING YOUR SMARTPOWER ENERGIZER ...... 6 What is Adaptive Control? ................6 What does Stored Energy tell you? ..............7 What does Output Voltage tell you? ..............

  • Page 4: Equipment

    SmartPower MX2500 has 24 Joules of Stored Energy (@ 220-240V) and will power up to 80 km (50 miles) of multi-wire fence. SmartPower MX5000 has up to 41J (@ 220V), 45J (@ 230V), 48J (@ 240V) of Stored Energy and will power up to 120 km (75 miles) of multi-wire fence.

  • Page 5: Installation Instructions

    7. Turn the Energizer ON and check the Stored Energy reading. Add steel stakes until Stored Energy reads at least 35 Joules for the MX5000, 17 Joules for the MX2500 or 14 joules for the MX1600 (if the Output Alarm (OA) sounds remove a steel stake).

  • Page 6: What Is Adaptive Control

    © Gallagher Group – 6/95 10. Fence Return: Remove the link and connect the return wire to the BLUE ( ) Terminal – for explanation refer to the section on “What does Fence Voltage tell you?” If you DO NOT wish to use this feature, link the BLUE ( ) Terminal to the RED OUTPUT ( ) Terminal with the connector attached to the RED Terminal.

  • Page 7: What Does Stored Energy Tell You

    Stored Energy is 13 Joules in New Zealand, Australia and South Africa - 7 Joules in Europe. As your fence becomes more heavily loaded Adaptive Control delivers more energy in each pulse - e.g. MX5000 up to 48 Joules. Figure 1 illustrates the Stored Energy reading.

  • Page 8: What Does Fence Voltage Tell You

    Fence Alarm is activated. The Fence Alarm can be either turned OFF, set on security mode (refer "Security Option"), or set at 3kV or 4kV - consult your Gallagher Dealer or National Distributor if you wish to change the default setting. The symbol 'A' is displayed (Figure 4) when the Fence Alarm is set.

  • Page 9: Security Option

    You can return the display to normal operation by, firstly, correcting the cause (e.g. standing the fence up again) and then turning the Energiser OFF and ON again at the mains. Consult your Gallagher Dealer or National Distributor if you wish to change the default setting to the "Security Option''.

  • Page 10: What Does Earth Voltage Tell You

    Earth Voltage goes above 500 volts (factory default setting). The Earth Alarm can be either turned OFF, or set at 300, 500 or 700 volts - consult your Gallagher Dealer or National Distributor if you wish to change the default setting.

  • Page 11: How To Use Your Remote

    © Gallagher Group – 6/95 YOUR SMARTFENCE REMOTE Your Smartfence XRI Remote is a hand held device which switches the Energizer ON on OFF from anywhere on the fence. How to Use Your Remote 1. Either push the earth stake into the ground (All Live Fence System) or place the earth stake on the earth wire (Fence Wire Return System).
  • Page 12 Energizer and Remote are preset with an identifying code. ln the rare event that your neighbour has a Remote with the same identifying code - hence your neighbour can unintentionally turn your Energizer Off and On - your Gallagher Dealer or National Distributor are able to re-program an alternative code in both the Energiser and Remote.
  • Page 13 © Gallagher Group – 6/95 SMARTFENCE TROUBLE SHOOTING GUIDE Your Smartfence Energizer not only has the capability to inform yoou of what is happening on the fence but also the ability to diagnose its own troubles. Below is a summary of what the alarms and display mean.
  • Page 14 © Gallagher Group – 6/95 If the above remedies do not cure the problem contact your Gallagher Dealer or National Distributor. 1/12 1/11...

  • Page 15: Default Configuration

    © Gallagher Group – 6/95 Chapter 2 SMARTFENCE SWITCH CONFIGURATIONS The Smartfence Energizer is manufactured with setting options for, Earth Voltage, Fence Voltage, Output Voltage and the Remote Control, identifying code. To change settings locate the blue switch panel on the Control Board just below the LCD.
  • Page 16 © Gallagher Group – 6/95 Earth Voltage Alarm >300 V (default) The Fence Voltage Alarm is set by switches 3 and 4. Header Pin Alarm Setting Label Fence Voltage Alarm DISABLED Fence Voltage Alarm < 4 kV Fence Voltage Alarm <...

  • Page 17: Chapter 3 Remote Control Codes

    © Gallagher Group – 6/95 Chapter 3 Remote Control Codes The Remote Control transmits a Pulse Position Modulated High Voltage Signal onto the electric fence. When this signal is received by the energized, the Energizer switches between Normal Operation and Standby Mode.
  • Page 18 © Gallagher Group – 6/95 The Remote Control Switches are located on the Remote control board (2A0287) to the left of the 16 pin IC. Remote Control Remote Identity Setting DIP Switch Signal 1 (default) Signal 2 Signal 3 Signal 4 Remote Control Limitations The Remote Control is a negative pulse polarity device.
  • Page 19 When not receiving signals the Electrical Interference Alarm sounds on alternate displays as the Energizer cycles through the normal readings. NOTE In the very unlikely event that electrical interference exactly reproduce the Remote signal, and unwanted switching occurs, pass the information back to Gallagher Research & Development.
  • Page 20 If the FIA is measuring the pulses whilst the Energizer is adapting the readings will be invalid. For these reasons we do not recommend the use of an FIA to test Smartfence Energizers. If you do wish to use an FIA to test a Smartfence Energizer contact Gallagher Research & Development...

  • Page 21: Points To Remember

    © Gallagher Group – 6/95 Chapter 5 Points to Remember See Important Information Leafleat attached.
  • Page 22 © Gallagher Group – 6/95...
  • Page 23 © Gallagher Group – 6/95...
  • Page 24 4.2 kv the Energizer uses more energy per pulse to re-establish 4.2 kv (maximum stored energy is 24 J for the MX2500 and 48 J for the MX5000). When voltage reaches 5.0 kv the Energizer reduced energy back to the standard 7 J. The performance graphs for the MX2500 and the MX5000 are attached.
  • Page 25 © Gallagher Group – 6/95 MX25000 TECHNICAL PERFORMANCE Shaded areas indicate range of output due to supply voltage, component tolerance and temperature variations. Standard specifications: 1,2,3 NZ/Aust./Int./Europe 220-240Vac 50Hz IEC 1011 * Fence Load relative to energizer capability.
  • Page 26 © Gallagher Group – 6/95 MX5000 TECHNICAL PERFORMANCE Shaded areas indicate range of output due to supply voltage, component tolerance and temperature variations. Standard specifications: 1,2,3 NZ/Aust./Int./Europe 220-240Vac 50Hz IEC 1011 * Fence Load relative to energizer capability.
  • Page 27 © Gallagher Group – 6/95...
  • Page 28 © Gallagher Group – 6/95 Chapter 7 SMARTFENCE SERVICE GUIDE The Smartfence range of Energizers use several self diagnostic checks to ensure that the Energizer and all its features operate correctly. When these checks find something out of the ordinary it is indicated by 'E' and some number (e.g.

  • Page 29: General Operation

    © Gallagher Group - 5/94 GALLAGHER SMARTFENCE TECHNICAL MANUAL G312 & G313 General Operation (July 1994) CONFIDENTIAL !!!! NATIONAL SERVICE CENTRES ONLY Gallagher Group Limited Private Bag 3026 Hamilton New Zealand Phone (NZ64) (7) 8389-800 Fax ((NZ64) (7) 8389-801 © Gallagher Group Limited, 1994...
  • Page 30 Chapter 4 Bills Of Materials (Confidential) 2A0288 PCB ASSY : MX5000 CONTROL 2A0300 PCB ASSY : MX5000 CAP CONN 2A0304 PCB ASSY : MX2500 CONTROL 2A0303 PCB ASSY : MX2500 CAP CONN 2A0290 PCB ASSY : MX5000 ENERGIZER 2A0305 PCB ASSY : MX2500 ENERGIZER...
  • Page 31 Information contained in this manual is confidential and remains the property of Gallagher Group Limited. It may not be used by, or disclosed to, any other persons or organizations (including area managers, dealers and customers) without the written permission of Gallagher Group Limited.
  • Page 32 Cap overcharging Incorrect Install For a complete copy of Smartfence Energizer top-overlays and circuit diagrams refer NOTE to the end of this chapter. CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 33 Check for solder bridges and other faults with is resulting in a low reading on the earth A/D measurement circuitry. (Micro pin16 especially) CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 34 If the Energizer charges the storage capacitors up and then goes E8 then check the SCRs and triggering circuitry (both primary and turbo). CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 35 Energizer Board Q2, R15 Control Board Q100, R101, R106, Micro pin 23 Check 15V rail Not Used Not Used Not Used CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 36 Remove fence output terminal from earth connected to earth connection. connection and connect earth output terminal to earth connection. Faulty Readings Check fence pulse measurement circuitry CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 37 As can be seen from above, both Smartfence Energizers use the common PCB assembles MX O/P MOD (2A0301) and MX Meas Cap 2mm (2A0291). It is also possible to use the MX5000 Energizer board as a module replacement for the MX2500 Energizer board if the servicing of the Energizer is urgent and only MX5000 Energizer modules are available.

  • Page 38: Relay Contact (Confidential)

    The Smartfence Energizer includes a dry relay contact on the control board (2A0304 for the MX2500 and 2A0288 for the MX5000) that can be connected to external equipment. The user must provide access to the internal relay contacts while maintaining that the Energizer case still incorporates full electrical isolation and water ingression resistance.
  • Page 39 The correct circuit will depend on each users application and legal requirement, for example, whether to use the N/C or N/O connection. NOTE Gallagher Group Ltd does not assume any liability arising out of the application or use of any product or circuit described herein.
  • Page 40 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...

  • Page 41: Control Board

    CIRCUIT DESCRIPTION 3.1 Control Board The following description is for both the MX2500 (2A0304) and MX5000 (2A0288) control boards. The associated diagrams that are included at the end of this section are: • Circuit diagram of MX2500 Control board (2A0304).
  • Page 42 Q100-102, R 101- 103, R106- 108 for the MX2500, plus Q103-l04, R104- 105 and R109-1 10 for the MX5000 drive the Triac and various SCR stages. • Q100 provides a high current driving capability and isolation for the microcontroller pin when triggering the triac (Q2).
  • Page 43 30 mm is maintained between the primary and secondary sides of the capacitor measurement board (2A0291). CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 44 • U104, C108 and D106 form a super diode minimum hold circuit. which is discharged by R124. The op amp has a high slew rate required to accurately track the fast rise timer of the energizer pulses. CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 45 • When the link is in place, the energizer will only operate at a 7 J stored energy level for calibration. Normally the link is removed so the will adapt to the fence system load. CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 46 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 47 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 48 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 49 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 50 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...

  • Page 51: Energizer Board

    3.2 Energizer Board. The following description it for both the MX2500 (2A0305) and MX5000 (2A0290) energizer boards. The associated diagrams that are included at the end of this section are : • Circuit diagram of MX2500 Energizer board (2A0305). • Circuit diagram if MX$000 Energizer board (2A0190).
  • Page 52 C10 is assumed to be the same. • These resistors also discharge the main storage capacitors at power off. Turbo Storage Capacitors (MX5000 only) C9 and C 10 are the turbo storage capacitors and D402, D403, R402, R401 are associated circuitry.
  • Page 53 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 54 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 55 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 56 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...

  • Page 57: Remote Control

    150 V in all five charging cycles, then when the remote control fires the 5 signal pulses, and the microcontroller Ul indicates a low battery condition with the led indicator. CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 58 U1 pulls pin 3 low. Current flows through R19 and switches Q7 on. Q7 and R19 provides a high current driving capability and buffer for the microcontroller pin when switching the SCR (Q5) on. CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 59 SW1. When the remote control goes into standby mode the pull downs are switched off and pin 7 goes low again. This is to minimise the standby current consumption of the circuit. CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 60 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 61 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...

  • Page 62: Bills Of Materials (Confidential)

    Chapter 4 Bills of Materials (BOMs) Part Number : 2A0288 Date : 17/07/94 Description : PCB ASSY: MX5000 CONTROL Page l of 2 Part Description Cct-Ref 2A4413-1 PCB: MX CONTROL VER 1 2A8002 SOFTWARE ASSY:MX5000 VER1 U100 2B0000 RESISTOR ZERO 0HM LINK...
  • Page 63 J106 4E4351 TERMINAL:VERT. 2 WAY. 2MM J102-103,105 4E4354 IC:SOCKET 28 PIN,DIL Part Number : 2A0300 Date : l7/07/94 Description : PCB ASSY : MX5000 CAP CONN Page 1 of 1 Part Description CctrRef 2A4421-1 PCB: MX CAP CONN 2B1945 RESISTOR: 4M7,MF,1W,1%,HVT...
  • Page 64 IC COMPARATOR DUAL 8 PIN U105 2G0765 LCD: CUSTOM 2X7 SEGMENT 24PIN LC100 2G0780 REG: 5V,TO-92,2.4%,16UA U108 2G0781 IC;8 BIT SERIAL SHIFT REGISTER U101-103 CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 65 2A4421-1 PCB: CAP CONN 2132649 RESISTOR: 10,10W R400 2D0560 DIODE: SR,lKV,3A D400-401 4E4225 TERMINAL FUSEHOLDER SPECIAL 4E4266 FASTON TAB :6.3 R/ANGLE PCB CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 66 Part Number: 2A0290 Date : 17/07/94 Description : PCB ASSY:MX5000 ENERGIZER Page 1 of 1 Part Description Cct-Ref 2A3053 INDUCTOR: 80UH,BROWN 2A3054 INDUCTOR: 2MH,WHIT'E 2A4412-1 PCB: MX ENERGIZER VER 1 2B0000 RESISTOR ZERO OHM LINK LN1-6 2B1097 RESISTOR: l0K,MF,0.25W,5% R10-13 2B1105A RESISTOR: 22K,MF,0.25W,1 %...
  • Page 67 SCR 1000V 40A ITSM 500A Q5-6 2G0769 REGULATOR 7805 5V 1.5A 2K1509 WIRESET:12 WAY RIBBON,60 MM 4E4338 FASTON RECEPTACLE 6.3MM 4G4425 TIE NYLON CABLE 100X2.5MM CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 68 2M1123 CERAMIC RESONATOR 4MHZ 2M1162 FTLTER:EMI SUPPRESSION LC TYPE 2M1178 SWITCH: 2WAY DIP,SPST 4E4348 TERMINAL:2 WAY,ZIF,VERT,O. 1" 6G5486 CONTACT, FENCE SPRING, BRASS CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...
  • Page 69 RESISTOR: 4K7, WW, 10W R500-501 2M1154 PCB SPACER KGTS-12T 2M1155 PCB SPACER KGTS-10T 4E4225 TERMINAL FUSEHOLDER SPECIAL 4E4266 FASTON TAB :6.3MM R/ANGLE PCB CONFIDENTIAL – National service Centres only !!! ©Gallagher Group Limited Technical Manual – MX SMARTFENCE Operation July 1994...

  • Page 70: 2A0288 Pcb Assy: Mx5000 Control

    G313-1 ENERGIZER:MX5000 NZ/AUST 2A0288 PCB ASSY: MX5000 CONTROL 2A0290 PCB ASSY:MX5000 ENERGIZER 2A0291 PCB ASSY: MX MEAS CAP,2MM 2A0300 PCB ASSY: MX5000 CAP CONN 2A0301 PCB ASSY: MX O/P MOD 2A1085 WIRE ASSY: 2XQC,BLUE,0.4M 2A1086 WIRE ASSY:QC,QCTAB,GRN;0.245M 2A1087 WIRE ASSY:QC,QCTAB,BLACK,0.2M 2A1088 WIRE ASSY: 2XQC,YLW,0.35M...
  • Page 71 Part Number: G313-1 Date : 17/07/94 Description : ENERGIZER:MX5000 NZ/AUST Page 2 of 2 Description 4G4425 TEE NYLON CABLE 10OX2.5MM 5B2602 NUT HEX Z/P M4 5B2636 NUT HALF LOCK S/S M6 X 3MM 5C2648 WASHER STAR S/S M6 5C2652 WASHER FLAT S/S M3 X 7...

  • Page 72: 2A0304 Pcb Assy: Mx2500 Control

    Part Number: G312-1 Date : 17/07/94 Description : ENERGIZER:MX5000 NZ/AUST Page 1 of 2 Part Description Cct-Ref 2A0291 PCB ASSY: MX MEAS CAP,2MM 2A0301 PCB ASSY: MX O/P MOD 2A0303 PCB ASSY: MX2500 CAP CONN 2A0304 PCB ASSY: MX2500 CONTROL...
  • Page 73 Part Number G312-1 Date : 17/07/94 Description ENERGIZER:MX5000 NZ/AUST Page 2 of 2 Part Description Cct-Ref 5C2652 WASHER FLAT S/S M3 X 7 5C2666 WASHER FLAT S/S M6 X 16 5C2667 WASHER FLAT S/S M6 X 19 5C2676 WASHER FLAT S/S M5 X 16...

This manual is also suitable for:

Mx2500Mx1600XriSmartfence mx5000Smartfence mx2500Smartfence xri

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