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Gorilla Playsets Blue Ridge Overlook Assembly Manual

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Blue Ridge Overlook
ASSEMBLY MANUAL
©
Copyright
2009 Gorilla Playsets
All Rights Reserved
Gorilla Playsets
190 Etowah Industrial Court
Canton, GA 30114
(800) 882-0272
22/APR/2009 – Version 2.1.0

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Summary of Contents for Gorilla Playsets Blue Ridge Overlook

  • Page 1 Blue Ridge Overlook ASSEMBLY MANUAL © Copyright 2009 Gorilla Playsets All Rights Reserved Gorilla Playsets 190 Etowah Industrial Court Canton, GA 30114 (800) 882-0272 22/APR/2009 – Version 2.1.0...
  • Page 2 RETAILER DIRECT. THE RETAILER DOES NOT STOCK COMPONENTS. PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. CONTACT INFO: Gorilla Playsets 190 Etowah Industrial Court Canton, GA 30114 Tel. (678) 880-3328 Fax.
  • Page 3 Blue Ridge Ove rlook TABLE OF CONTENTS Warranty and Safety Guidelines………………………….……………………….…..4-10 Kit Contents and Tool List…………..……………………….……………………….11-28 Framing the play set...………………………………………...……………..…...steps 1-8 Constructing deck and panel boards……...………………..……………..…..steps 9-13 Constructing ladder and securing to fort…...…………………………..…..steps 14-15 Installing center posts……………………………………………………………..step 16 Installing tarp boards…………………………………………………………..steps 17-18 Installing panel slats...……………………………..………..…………...…………step 17 Installing lower panel boards……………………..…..………….………………...step 19 Installing and attaching rock wall……………………………………………..steps 20-24...
  • Page 4 Our Premium Preserved Pine can withstand harsh weather conditions and is effective for decades; making Gorilla Playsets the best choice in pine lumber built swing sets. California Redwood and Western Red Cedar* Our Beautiful California Redwood and Western Red Cedar playsets are a natural alternative to preserved lumber.
  • Page 5 Limited Manufacturers Warranty gorilla playsets® warrants this product to be free from defects in workmanship and materials, under normal use and conditions, for a period of 10 years for structural wood components and one year for all other components (i.e., hardware, plastics, tarps, rope ladder, etc.).
  • Page 6 • ALL SLI DES: 125 LBS. Gorilla Playsets recommends that the weight limits for all components must not be exceeded. Failure to adhere to these and other safety guidelines could result in damage to the playset and injury to the users.
  • Page 7 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 8 Ropes, cables and chains should be removed and replaced if excessive wear is found. Contact Gorilla Playsets for warranted replacement parts.
  • Page 9 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) Handbook for Public Playground Safety offers from its . The guide can be downloaded in full at www.cpsc.gov/ cpscpub/ pubs/ 325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 10 LEVELI NG YOUR FORT DURI NG ASSEMBLY • Complete the steps which will be the basic frame of the fort { i.e. four corner posts with base (sand box boards) and deck supports} • Position in the most level area chosen for the playset, keeping in mind the location and size of the swing beam, ladder, slides, etc.

  • Page 11: Kit Contents

    Blue Ridge Overlook KIT CONTENTS COMPONENTS Description Check List (Swings, Slides, Accessories) Swingbelts w/ Chains __________ 10’ Radical Wave Slide __________ The Overlook Assembly Manual __________ Trapeze Swing __________ Safety Handles __________ Climbing Rocks __________ Telescope __________ Steering Wheel __________...
  • Page 12 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 22’ LADDER ROPE LADDER SWING BELT (2) TRAPEZE ARM (1) TELESCOPE 12’ 10’ WAVE SLIDE ROCK WALL Playset height: 11 ’...
  • Page 13 Helpful Installation Hints • Depending on your experience, assembly of Gorilla playsets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly.
  • Page 14 General I nfo To Review Before I nstallation This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your playset. Offset Holes Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board.
  • Page 15 Common installation practice I nstalling T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut I nsert the barrel of the T-nut into the predrilled hole.
  • Page 16 # 8 X 2" WO O D SC REW Q TY: 175 # 8 X 2-1/ 2" WO O D SC REW Q TY: 100 # 14 X 1-1/ 4" PA N HEA D SC REW Q TY: 28 3/ 8" LO C K NUT Q TY: 21 5/ 16"...
  • Page 17 3/ 8 X 3-1/ 2" HEX LA G SC REW Q TY: 43 # 2 SQ UA RE DRILL BIT Q TY: 1 G REEN PLA STIC 3/ 8 x 9" 3/ 8 x 3-1/ 2" 3/ 8 x 6-1/ 2" BO LT C A P C A RIA G E BO LT C A RIA G E BO LT...
  • Page 18 PIC TURE DESC RIPTIO N Q TY. 2 X 6 X 51" PIC NIC TA BLE SEA T 2 X 4 X 72" C ENTER PO ST 2 X 4 X 70" SA FETY BO A RD 2 X 4 X 58" SW ING LEG C RO SS MEMBER 2 X 4 X 54...
  • Page 19 PIC TURE DESC RIPTIO N Q TY. 2 X 4 X 70" C ENTER DEC K SUPPO RT 2 X 4 X 47 " C ENTER TA RP BO A RD X 40 " DEC K SPA C ER 2 X 2 X 18" G RO UND STA KE...
  • Page 20 PIC TURE DESC RIPTIO N Q TY. X 6 X 47 " DEC K BO A RD X 6 X 28" SLA T X 6 X 23 " RO C K W A LL SLA T NO HO LES X 6 X 51" PIC NIC TA BLE TO P BO A RD PLA STIC C O A TED...
  • Page 21 PIC TURE DESC RIPTIO N Q TY. 4 X 4 X 94" TO P RA IL 4 X 4 X 94" SW ING BEA M SIDE RA IL 2 X 6 X 70" SA NDBO X BO A RD 2 X 6 X 70" BO TTO M PA NEL BO A RD 2 X 6 X 70"...
  • Page 22 PIC TURE DESC RIPTIO N Q TY. 2 X 6 X 24 " C O RNER SEA TS 2 X 4 X 70" DEC K SUPPO RT 2 X 4 X 30 " PIC NIC TA BLE FRA ME X 6 X 47 "...
  • Page 23 PIC TURE DESC RIPTIO N Q TY. PLA STIC C O A TED 4 X 4 X 96" FRO NT C O RNER PO ST PLA STIC C O A TED 4 X 4 X 96" SW ING LEG 2 X 4 X 66" LA DDER SIDE 2 X 4 X 47 "...
  • Page 24 PIC TURE DESC RIPTIO N Q TY. 2 X 4 X 12" END BO TTO M PA NEL BO A RD 2 X 4 X 78" RO PE LA DDER SUPPO RT 2 X 6 X 78" RO PE LA DDER RUNNER 2 X 4 X 13"...
  • Page 25 PIC TURE DESC RIPTIO N Q TY. 10' W A VE SLIDE STEERING W HEEL TELESC O PE SW ING S W / C HA INS TRA PEZE BA R W / C HA INS...
  • Page 26 PIC TURE DESC RIPTIO N Q TY. SW ING PLA TE C LIMBING RO C KS A -FRA ME SW ING BRA C KET HA RDW A RE BO X NO T SHO W N EA . INSTRUC TIO N...
  • Page 27 PIC TURE DESC RIPTIO N Q TY. IRO N DUC TILE SW ING HA NG ERS " X 1 " G REEN BRA C KET SPRING C LA MP...
  • Page 28 PIC TURE DESC RIPTIO N Q TY. 10' RO PE SA FETY HA NDLES (PA IR) TA RP...

  • Page 29: Step 1: C O Rner Po Sts

    STEP 1: C O RNER PO STS 1: M A KE SURE A LL HO LES A RE C LEA R O F SA W DUST A ND DEBRIS. USE A 3/ 8" DRILL BIT O R BO LT TO C LEA R O UT THE HO LES BY SLIDING IT IN A ND O UT. 2: INSERT T-NUTS INTO THE HO LES O F THE C O RNER PO STS A S SHO W N BELO W .
  • Page 30 STEP 2: SA NDBO X BO A RDS 1: FIND TW O 2 X 6 X 70" SA NDBO X BO A RDS. 2: O FFSET HO LES UPW A RDS, LA Y O NE SA NDBO X BO A RD O N TO P O F THE C O RNER PO STS. 3: USE 5/ 16 X 4-1/ 2"...

  • Page 31: Step 3: Dec K Suppo Rts

    STEP 3: DEC K SUPPO RTS 1: FIND TW O 2 X 4 X 70" DEC K SUPPO RTS. 2: THE HO LES IN THE DEC K SUPPO RTS A RE O N-C ENTER. 3: USE 5/ 16 X 4-1/ 2" HEX BO LTS A ND 5/ 16" W A SHERS, A ND A TTA C H THE DEC K SUPPO RTS TO THE C O RNER PO STS THRO UG H THE HO LE A T 54-3/ 4"...
  • Page 32 STEP 4: END PA NEL BO A RDS 1: FIND TW O 2 X 6 X 47-1/ 2" END PA NEL BO A RDS. 2: W ITH O FFSET HO LES DO W N, A TTA C H THE END PA NEL BO A RD TO THE C O RNER PO STS W ITH 5/ 16 X 4-1/ 2"...
  • Page 33 STEP 5: END SA NDBO X BO A RDS 1: FIND TW O 2 X 6 X 47-1/ 2" SA NDBO X BO A RDS (SA M E A S THE END PA NEL BO A RDS). 2: W ITH O FFSET HO LES DO W N, A TTA C H THE SA NDBO X BO A RD TO THE C O RNER PO STS W ITH 5/ 16 X 4-1/ 2"...
  • Page 34 STEP 6: BO TTO M PA NEL BO A RDS 1: FIND THE 2 X 6 X 70" BO TTO M PA NEL BO A RD, A ND THE 2 X 6 X 70" SIDE FA C E BO A RD. 2: W ITH O FFSET HO LES UP, A TTA C H THE SIDE FA C E BO A RD TO THE C O RNER PO STS W ITH 5/ 16 X 4- 1/ 2"...
  • Page 35 STEP 7: TO P SIDE RA ILS 1: FIND THE 4 X 4 X 94" SWING BEA M MO UNT A ND THE 4 X 4 X 94" TO P SIDE RA IL. 2: O N THE SIDE O F THE FO RT O PPO SITE THE SIDE FA C E BO A RD PLA C E THE 4 X 4 X 94" SIDE RA IL WITH SWING BEA M MO UNT, C O UNTER-SUNK HO LES DO WN, A ND A TTA C H A T THE HO LES A T 85"...
  • Page 36 STEP 8: SQ UA RE A ND LEVEL 1: USE 3/ 8 X 3-1/ 2" LA G SC REWS A ND 3/ 8" WA SHERS IN THE SEC O ND HO LE O F EA C H 2 X 6 C HEC KING THA T THE UNIT IS LEVEL A ND SQ UA RE A FTER C O MPLETING EA C H PO ST.
  • Page 37 STEP 9: DEC K SPA C ERS 1: FIND THE TW O 5/ 4 X 4 X 40-1/ 4" DEC K SPA C ERS. 2: PLA C E EA C H DEC K SPA C ER O N TO P O F THE DEC K SUPPO RTS BETW EEN THE C O RNER PO STS. 3: USE O NE 2"...
  • Page 38 STEP 10: DEC K SUPPO RT 1: FIND THE 2 X 4 X 70" DEC K SUPPO RT. 2: FIND THE C ENTER O F THE DEC K SPA C ERS. 3: A TTA C H THE DEC K SUPPO RT TO THE BO TTO M O F THE DEC K SPA C ER W ITH O NE 2" W O O D SC REW O N EA C H END.
  • Page 39 STEP 11: DEC K BO A RDS 1: FIND ELEVEN 5/ 4 X 6 X 47-3/ 8" DEC K BO A RDS. 2: LA Y THE DEC K BO A RDS EVENLY A C RO SS THE DEC K SUPPO RTS. 3: A TTA C H EA C H BO A RD W ITH TW O 2"...
  • Page 40 STEP 12: END TO P PA NEL BO A RDS 1: FIND THE TW O 2 X 4 X 47-1/ 2" END TO P PA NEL BO A RDS. 2: W ITH O FFSET HO LES DO W N, PLA C E O N THE C O RNER PO STSEVEN W ITH THE 4 X 4 X 94" TO P SIDE RA ILS.
  • Page 41 STEP 13: END BO TTO M PA NEL BO A RDS 1: FIND THE FO UR 2 X 4 X 12" END BO TTO M PA NEL BO A RDS. 2: PLA C E O N TO P O F THE END PA NEL BO A RDS FLUSH W ITH THE C O RNER PO STS. 3: INSTA LL W ITH 3/ 8 X 3-1/ 2"...
  • Page 42 STEP 14: LA DDER 2 X 4 X 66" 1: FIND TW O 2 X 4 X 66" LA DDER SIDES. LA DDER SIDE 2: PO SITIO N THE LA DDER SIDES SO THA T THE SLO TS IN THE BO A RDS A RE FA C ING EA C H T-NUT O THER A ND A RE PA RA LLEL.
  • Page 43 STEP 15: A TTA C HING THE LA DDER TO THE FO RT 1: C ENTER THE LA DDER A SSEM BLY TO THE FRO NT O F THE FO RT. 2: M O UNT THE LA DDER TO THE O PENING . A LIG N BRA C KETS 1-1/ 2" UP FRO M THE BO TTO M O F THE 2 X 6 BO TTO M PA NEL BO A RD.

  • Page 44: Step 16: C Enter Po St

    STEP 16: C ENTER PO ST 1: FIND THE TW O 2 X 4 X 72" C ENTER PO ST BO A RDS. 2: MA RK THE C ENTER O F THE UNIT A T 35" 3: A TTA C H THE C ENTER PO ST A T THE BO TTO M; FRO M THE O UTSIDE; THRO UG H THE SIDE BO TTO M PA NEL BO A RD W ITH TW O 2-1/ 2"...
  • Page 45 STEP 17: C ENTER TA RP BO A RD 1: FIND THE 2 X 4 X 47-1/ 2" C ENTER TA RP BO A RD. 2: STA RT TW O 2-1/ 2" W O O D SC REW S A BO UT HA LFW A Y INTO EA C H END. 3: PLA C E O N TO P O F C ENTER PO STS A ND A TTA C H.
  • Page 46 STEP 18: END TA RP BO A RDS 1: FIND THE TW O 2 X 4 X 54-1/ 2" END TA RP BO A RDS. 2: STA RT THREE 2-1/ 2" W O O D SC REW S A BO UT HA LFW A Y INTO EA C H END. 3: PLA C E O N ENDS O F TO P SIDE RA ILS A ND A TTA C H.

  • Page 47: Step 19: W A Ll Pa Nels

    STEP 19: W A LL PA NELS 1: FIND THE THIRTEEN 5/ 4 X 6 X 28" W A LL PA NEL SLA TS. 2: INSTA LL W A LL PA NEL SLA TS W ITH TW O 2" W O O D SC REW S PER END. 3: SPA C E BO A RDS EVENLY, SEE PIC TURE BELO W FO R PLA C EMENT.

  • Page 48: Step 20: Ro C K W A Ll

    STEP 20: RO C K W A LL 1: FIND TW O 2 X 4 X 66" RO C K W A LL SIDES. 2: PO SITIO N THE RO C K W A LL SIDES SO THA T THE HO LES IN THE BO A RDS A RE BO TH FA C ING THE SA M E W A Y. 3: INSERT T-NUTS INTO THE INSIDE O F THE RO C K W A LL SIDES A ND SET W ITH A HA M M ER.
  • Page 49 STEP 21: RO C K W A LL 1: FIND ELEVEN 5/ 4 X 6 X 23-7/ 8" RO C K W A LL BO A RDS, A ND O NE 5/ 4 X 6 X 23-7/ 8" BO TTO M RO C K W A LL BO A RD(1 HO LE).
  • Page 50 STEP 22: RO C K W A LL 1: FA STEN THE 90 G REEN BRA C KET TO THE RO C K W A LL SIDES W ITH 5/ 16 X 1-1/ 2" HEX BO LTS A ND 5/ 16" W A SHERS. 2: DO NO T FULLY TIG HTEN THE HEX BO LTS INTO THE T-NUTS A T THIS TIM E.
  • Page 51 STEP 23: RO C K W A LL 1: FIND TEN RO C KS A ND TW ENTY 1-1/ 4" PA N HEA D SC REW S. 2: M O UNT THE RO C KS IN A STA G G ERED M A NNER O N THE RO C K W A LL BO A RDS. TW O PA N HEA D SC REW S W ILL SEC URE EA C H RO C K TO THE W A LL.
  • Page 52 STEP 24: RO C K W A LL 1: PLA C E THE RO C K W A LL INTO PO SITIO N O N THE FO RT A S SHO W N BELO W . USING THE 90 BRA C KETS A S A TEM PLA TE;...
  • Page 53 STEP 25: C O RNER SEA TS 1: FIND THE TW O 2 X 6 X 24-3/ 4" C O RNER SEA TS. 2: PLA C E O N TO P O F THE SA NDBO X BO A RDS, EDG ES FLUSH TO THE O UTSIDE O F THE SA NDBO X BO A RD, O N THE RO C K W A LL SIDE O F THE UNIT.
  • Page 54 STEP 26: PIC NIC TA BLE A SSEM BLY 1: FIND THE 2 X 4 X 30-1/ 2" PIC NIC TA BLE FRA M E, A ND O NE 2 X 4 X 15-1/ 2" PIC NIC TA BLE SUPPO RT. 2: PLA C E PIC NIC TA BLE TO P SUPPO RT O N TO P O F THE PIC NIC TA BLE FRA ME, PERPENDIC ULA R.

  • Page 55: Step 27: Sa Fety Bo A Rd

    STEP 27: SA FETY BO A RD 1: FIND THE 2 X 4 X 70" SA FETY BO A RD. 2: M EA SURE A ND M A RK 30-1/ 2" FRO M THE G RO UND UP O N THE TW O C O RNER PO STS. 3: A TTA C H THE SA FETY BO A RD SO THA T THE TO P IS A T 30-1/ 2"...
  • Page 56 STEP 28: PIC NIC TA BLE FRA M E 1: FIND THE 2 X 4 X 30-1/ 2" PIC NIC TA BLE FRA M E BO A RD. 2: M EA SURE 15-1/ 2" FRO M THE O UTSIDE O F THE C O RNER PO ST A ND M A RK O N SA FETY BO A RD A ND SA NDBO X BO A RD.
  • Page 57 STEP 29: PIC NIC TA BLE SEA T SUPPO RTS 1: FIND THE 2 X 4 X 21" PIC NIC TA BLE SEA T SUPPO RT. 2: M EA SURE 18" FRO M THE G RO UND A ND M A RK O N THE C O RNER PO ST A ND PIC NIC TA BLE FRA M E.
  • Page 58 STEP 30: PIC NIC TA BLE SEA T 1: FIND THE 2 X 6 X 51" PIC NIC TA BLE SEA T. 2: A TTA C H THE PIC NIC TA BLE SEA T TO THE SEA T SUPPO RT. USE TW O 2-1/ 2" W O O D SC REW S A T EA C H END.
  • Page 59 STEP 31: PIC NIC TA BLE TO P 1: FIND THE 5/ 4 X 6 X 51" PIC NIC TA BLE TO P. 2: A TTA C H THE PIC NIC TA BLE TO P TO THE PIC NIC TA BLE SUPPO RT A ND THE SA FETY BO A RD. USE TW O 2"...
  • Page 60 STEP 32: SLIDE 1: PLA C E THE SLIDE INSIDE THE C UT O UT SEC TIO N O F THE SIDE FA C E BO A RD, A LLO W ING IT TO REST O N THE DEC K. PUSH THE SLIDE INTO THE FO RT UNTIL THE W IDE PA RT O F THE SLIDE W ILL A LLO W IT TO G O NO FURTHER.
  • Page 61 STEP 33: TA RP 1: LA Y TA RP C ENTERED A C RO SS TA RP BO A RDS M A KING SURE THE HEM SIDE IS DO W N. 2: BEG INNING W ITH THE FRO NT RIG HT SIDE C O RNER, A TTA C H THRO UG H G RO M M ET W ITH O NE 1-1/ 4"...

  • Page 62: Step 34: Sw Ing Bea M Pla Te

    STEP 34: SW ING BEA M PLA TE 1: PLA C E THE SW ING BEA M PLA TE O N TO P O F THE SW ING BEA M SUPPO RT, LINING UP THE PILO T HO LES. 2: FA STEN THE SW ING BEA M PLA TE TO THE SW ING BEA M SUPPO RT USING 3-1/ 2" C A RRIA G E BO LTS W ITH 1/ 2"...
  • Page 63 STEP 35: IRO N DUC TILES 1: LINE UP THE HO LES O F THE IRO N DUC TILES W ITH THE HO LES IN THE SW ING BEA M. 2: FA STEN THE SW ING HA NG ER TO THE SW ING BEA M USING 6-1/ 2" O R 7" C A RRIA G E BO LTS (SIZE MA Y VA RY FRO M UNIT TO UNIT) W ITH TO RQ UE W A SHERS, A ND 3/ 8"...
  • Page 64 STEP 36: A TTA C H SW ING LEG S TO BRA C KET 1: PLA C E THE 4 X 4 X 96" SW ING LEG S FLUSH TO THE TO P O F THE SW ING LEG BRA C KET. 2: FA STEN THE SW ING LEG S TO THE SW ING LEG BRA C KET W ITH 3/ 8 X 3-1/ 2"...
  • Page 65 STEP 37: REST SW ING BEA M O N FO RT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1: REST THE SWING BEAM INSIDE THE FORT, ALOWING IT TO REST ACROSS THE SWING BEAM SIDE RAIL AND THE SIDE RAIL. 2: MAKE SURE THAT THE HOLE FOR THE SWING BEAM PLATE IS IN THE PROPER ORIENTATION TO ALLOW IT TO BE ATTACHED LATER.
  • Page 66 STEP 38: MO UNT SWING BEA M TO SWING BEA M LEG S 1: FA STEN THE SW ING BEA M TO THE SW ING BEA M BRA C KET USING 6-1/ 2" O R 7" C A RRIA G E BO LTS W ITH TO RQ UE W A SHERS O N TO P O F THE SW ING BEA M, A ND 3/ 8"...
  • Page 67 STEP 39: MO UNT SW ING BEA M O N FO RT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1: RAISE THE FREE END OF THE SWING BEAM TO FIT ON TOP OF THE SWING BEAM PLATE. 2: LINE UP THE PILOT HOLES AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLES ON THE SWING BEAM PLATE.
  • Page 68 STEP 40: LEVEL SWING BEA M 1: PLA C E A LEVEL O N TO P O F THE SW ING BEA M A ND A DJUST THE BEA M LEG S IN O R O UT A S NEEDED TO MA KE THE SW ING BEA M LEVEL.
  • Page 69 STEP 41: SW ING LEG C RO SS-M EM BER 1: PO SITIO N THE 2 X 4 X 58" SW ING LEG C RO SS-M EM BER A G A INST THE SW ING BEA M LEG S. 2: LEVEL C RO SS-M EM BER A ND M A RK THE LO C A TIO N O F THE SEC URING HO LES INSIDE THE C RO SS-M EM BER HO LES. 3: USE 3/ 8 X 3-1/ 2"...

  • Page 70: Step 42: Ha Ng Ing The Sw Ing S

    STEP 42: HA NG ING THE SW ING S 1: STA RT BY A TTA C HING O NE SPRING C LIP TO EA C H IRO N DUC TILE O N THE SW ING BEA M. 2: A TTA C H O NE C HA IN PER A C C ESSO RY TO EA C H SPRING C LIP. 3: A DJUST HEIG HT A S NEEDED SPRING C LIP SW ING C HA IN...

  • Page 71: Step 43: Telesc O Pe A Ssem Bly

    STEP 43: TELESC O PE A SSEM BLY 1: W ITH THE 1-1/ 4" W O O D SC REW S PRO VIDED IN THE TELESC O PE BA G , FA STEN O NE O F THE RO UND TELESC O PE BRA C KETS TO THE SIDE RA IL, C ENTERED A BO VE THE M IDDLE PA NEL SLA T. 2: PLA C E THE TELESC O PE STA ND A ND TELESC O PE INTO THE SLO T O F THE TELESC O PE BRA C KET.

  • Page 72: Step 44: Steering W Heel A Ssembly

    STEP 44: STEERING W HEEL A SSEMBLY 1: PLA C E THE STEERING W HEEL INSERT INSIDE O F THE STEERING W HEEL 2: PLA C E A 5/ 16 X 3-1/ 2" LA G SC REW W ITH A 5/ 16" W A SHER INSIDE THE HO LE O F THE STEERING W HEEL INSERT A ND FA STEN TO THE C ENTER PO ST, BELO W THE SW ING BEA M.

  • Page 73: Step 45: Sa Fety Ha Ndles

    STEP 45: SA FETY HA NDLES 1: PLA C E THE SA FETY HA NDLES IN THE DESIRED PO SITIO N O N THE FO RT. 2: FA STEN THE SA FETY HA NDLES TO THE FO RT WITH THE PRO VIDED HA RDWA RE ©...
  • Page 74 STEP 46: O PTIO NA L G RO UND STA KES 1: A TTA C H THE 2 X 2 X 18" G RO UND STA KES TO THE SW ING LEG S FRO M THE O UTSIDE W ITH TW O 2-1/ 2" W O O D SC REW S PER STA KE.
  • Page 75 STEP 47: RO PE LA DDER SUPPO RT 1: PLA C E THE 2 X 4 X 78" RO PE LA DDER SUPPO RT O N TO P O F THE SW ING BEA M SIDE RA IL A ND THE SIDE RA IL.
  • Page 76 STEP 48: RO PE LA DDER A SSEM BLY 1: DRILL THREE 1/ 8" PILO T HO LES 2" DEEP INTO THE BO TTO M O F THE RO PE LA DDER SUPPO RT (SEE DIM ENSIO NS BELO W ). 2: PLA C E THE EYEBO LT LA G S INTO THE HO LES A T THE BO TTO M O F THE RO PE LA DDER SUPPO RT A ND TIG HTEN.
  • Page 77 STEP 49: RO PE LA DDER A SSEM BLY 1: PLA C E THE HO O KS O N THE END O F THE RO PE LA DDER A SSEM BLY THRO UG H THE EYE O F THE EYBO LT LA G . 2: THREA D THE BO TTO M O F THE RO PE LA DDER THRO UG H THE HO LES IN THE RO PE LA DDER RUNNER A ND TIE A SEC URE KNO T.
  • Page 78 STEP 50: A NG LE SUPPO RTS 1: FIND THE FO UR 2 X 4 X 13" A NG LE SUPPO RTS. THE 13" A NG LE SUPPO RTS W ILL M O UNT O N THE LA DDER A ND RO C K W A LL SIDES O F THE FO RT. 2: PLA C E UNDERNEA TH THE DEC K, A G A INST THE BO TTO M PA NEL BO A RDS.
  • Page 79 STEP 51: A NG LE SUPPO RTS 1: FIND THE FO UR 2 X 4 X 18" A NG LE SUPPO RTS. THE 18" A NG LE SUPPO RTS W ILL M O UNT O N THE SLIDE A ND SW ING BEA M SIDES O F THE FO RT. 2: PLA C E UNDERNEA TH THE DEC K, A G A INST THE BO TTO M PA NEL BO A RDS.
  • Page 80 ONLY be used to better serve our customers. Remove this page from the manual and mail to the address below . Thank you from everyone here at gorilla pla yse t s™! Mail to: or fax: Gorilla Playsets ( 678) 880-3329 190 Etow ah I ndustrial Court Canton, GA 30114...

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