Related Manuals for Gorilla Playsets Blue Ridge Overlook – Deluxe Wood Roof Add-On
Summary of Contents for Gorilla Playsets Blue Ridge Overlook – Deluxe Wood Roof Add-On
- Page 1 Blue Ridge Overlook – Deluxe Wood Roof Add-On ASSEMBLY MANUAL Copyright 2010 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Gorilla Playsets Canton, GA 30114 (800) 882-0272 Latest Revision: September 7, 2010...
- Page 2 #8 X 1-1/2" WOOD SCREW QTY: 144 #8 X 2" WOOD SCREW QTY: 30 3/8 X 3-1/2" LAG SCREW QTY: 4 #2 SQUARE BIT QTY: 1 3/8" WASHER QTY: 4 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
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Page 3: Description Qty
PICTURE DESCRIPTION QTY. 1 X 5 X 54" TONGUE-ONLY ROOF FINISHER 1 X 5 X 54" GROOVE-ONLY ROOF STARTER 1 X 6 X 54" TONGUE-AND- GROOVE ROOF BOARD LEFT 2 X 5 X 66" SCALLOPED ROOF SUPPORT RIGHT 2 X 6 X 16" X 2 X 10"... - Page 4 PICTURE DESCRIPTION QTY. X 3 X 42" SUN SUPPORT X 6 X 10" ROOF PEAK SUPPORT X 6 X 28" PANEL SLAT 54" ROOF PEAK ASSEMBLY COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS (2 X 4, 2 X 6, 4 X 4, 4 X 6, ETC.). THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME...
- Page 5 PICTURE DESCRIPTION QTY. UNASSEMBLED DORMER UNASSEMBLED CHIMNEY...
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Page 6: Step 1: Panel Slats
STEP 1: PANEL SLATS* 1: FIND TWO 5/4 X 6 X 28" PANEL SLATS. THE PANEL SLATS WILL REPLACE THE 2 X 4 X 72" CENTER POSTS. 2: REMOVE THE TARP, 2 X 4 X 72" CENTER POSTS, 2 X 4 X 47-1/2" CENTER TARP BOARD, AND THE 2 X 4 X 54-1/2"... - Page 7 STEP 2: ROOF SUPPORTS 1: FIND FOUR 2 X 5 X 66" SCALLOPED ROOF SUPPORTS. THERE WILL BE TWO FOR THE LEFT AND TWO FOR THE RIGHT. 2: PLACE ONE LEFT AND ONE RIGHT SIDE ROOF SUPPORT ON THE SIDE RAIL. THE ENDS SHOULD MEET AND LOOK LIKE THE TOP PART OF A GIANT "A".
- Page 8 STEP 3: ROOF PEAK SUPPORTS 1: FIND TWO 5/4 X 6 X 10" ROOF PEAK SUPPORTS. 2: PLACE THE ROOF PEAK SUPPORTS AT THE PEAK FORMED BY THE TWO SCALLOPED ROOF SUPPORTS. FASTEN THE ROOF PEAK SUPPORTS TO THE SCALLOPED ROOF SUPPORTS WITH THREE 2"...
- Page 9 STEP 4: ROOF 1: PLACE THE 1 X 5 X 54" GROOVE-ONLY ROOF STARTER BOARDS AT THE PEAK OF THE ROOF. THE FLAT ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING. 2: FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1-1/2"...
- Page 10 STEP 5: ROOF 1: PLACE THE 54" ROOF PEAK ON TOP OF THE ROOF STATER BOARDS. 2: FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 1-1/2" WOOD SCREWS. 54" ROOF PEAK...
- Page 11 STEP 6: ROOF 1: PLACE THE 1 X 6 X 54" ROOF BOARDS ON TOP OF THE ROOF SUPPORTS, FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS. EACH SIDE OF THE ROOF GETS TWELVE ROOF BOARDS. 2: FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1-1/2"...
- Page 12 STEP 7: SUNBURST 1: PRE-DRILL HOLES IN THE 2 X 6 X 16" SUN TO THE PATTERN SHOWN BELOW. 2 X 6 X 16" 4" 4" 2: PLACE THE 2 X 6 X 16" SUN CENTERED AGAINST THE 5/4 X 3 X 42" SUN SUPPORT. FASTEN THE SUN TO THE SUN SUPPORT WITH 2"...
- Page 13 STEP 8: SUNBURST 1: PLACE THE ASSEMBLY MADE IN THE PREVIOUS STEP UNDERNEATH THE ROOF BOARDS, AND AGAINST THE ANGLED ROOF SUPPORTS. MAKE SURE THE ASSEMBLY IS LEVEL BEFORE PROCEEDING TO THE NEXT STEP. 2: FASTEN THE SUN ASSEMBLY TO THE FORT WITH 2" WOOD SCREWS FROM THE OUTSIDE INTO THE ROOF SUPPORTS.
- Page 14 STEP 9: SUNBURST 1: PREDRILL ALL SUNRAYS AT 1/2" ON CENTER FROM EACH END. 2: CENTER THE 5/4 X 2 X 16" LARGE RAY ONTO THE HALF SUN AND THE ROOF SUPPORT BOARDS AND FASTEN WITH TWO 1-1/2" SCREWS. 3: EQUALLY SPACE THE SMALL RAYS ABOUT THE HALF SUN (THREE ON EACH SIDE OF LARGE RAY) AND MARK THE POSITION OF THE SMALL SUNRAYS WITH A PENCIL.
- Page 15 STEP 10: DORMER 1: FIND TWO LEFT SIDE AND TWO RIGHT SIDE DORMER ROOF ASSEMBLIES. 2: FIND TWO DORMER SUNRAY ASSEMBLIES. 3: PLACE THE LEFT AND RIGHT ROOF ASSEMBLIES ON THE BACK SIDE OF THE DORMER SUNRAY ASSEMBLY AS SHOWN BELOW. 4: ATTACH THE DORMER ROOF SIDES TO THE DORMER SUNRAY WITH 1-1/4"...
- Page 16 STEP 11: DORMER 1: FIND THE DORMER ROOF PEAK ASSEMBLY. 2: PLACE THE ROOF PEAK ASSEMBLY IN THE TOP OF THE ROOF AND FASTEN WITH 1-1/4" WOOD SCREWS. USE 1-1/4" WOOD SCREWS IN THESE LOCATIONS (EACH SIDE) DORMER ROOF PEAK...
- Page 17 STEP 12: DORMER 1: CENTER THE DORMER ASSEMBLIES ON THE ROOF. 2: USE 2" WOOD SCREWS TO FASTEN THE DORMERS TO THE ROOF. USE 2" WOOD SCREWS IN THESE LOCATIONS (EACH SIDE)
- Page 18 STEP 13: CHIMNEY 1: FIND THE FRONT AND LEFT SIDE OF THE CHIMNEY. 2: ATTACH THE FRONT AND LEFT SIDES OF THE CHIMNEY WITH A 2" WOOD SCREW. USE A 2" WOOD SCREW IN THIS LOCATION CHIMNEY FRONT CHIMNEY LEFT SIDE 1: FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY.
- Page 19 STEP 14: CHIMNEY 1: ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2" AND 1-1/4" WOOD SCREWS. USE A 2" WOOD SCREW IN THIS LOCATION (EACH SIDE) USE 1-1/4" WOOD SCREWS IN THIS LOCATION (EACH SIDE)
- Page 20 STEP 15: CHIMNEY 1: FASTEN THE 5/4 X 3 X 6-3/4" CHIMNEY MOUNTING BLOCK TO THE ROOF WITH 1-1/2" WOOD SCREWS. YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF. USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY. 2: AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK, PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK.
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