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Bruno SRE-3000 ELAN Installation Manual

Straight rail stairlift
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SRE-3000
ELAN
STRAIGHT RAIL STAIRLIFT
INCLUDING FOLDING RAIL
(Dealer: Place Label Below)
Dealer Name
Address
Telephone No.
INSTALLATION MANUAL
05-13-2015
P/N 3000-I

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Summary of Contents for Bruno SRE-3000 ELAN

  • Page 1 SRE-3000 ELAN STRAIGHT RAIL STAIRLIFT INCLUDING FOLDING RAIL (Dealer: Place Label Below) Dealer Name Address Telephone No. INSTALLATION MANUAL 05-13-2015 P/N 3000-I...

  • Page 2: Important Notes

    The warranty for the Elan Straight Rail Stairlift is rendered null and void if the unit is installed or maintained by anyone other than an authorized Bruno dealer. PINCH POINT! Make sure the areas above and below the folding rail are clear before operating the folding rail.

  • Page 3: Table Of Contents

    Limited Warranty ...........77 SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 4: Regulatory Information

    Bruno stairway elevators shall be put into service and regularly serviced by a Bruno authorized dealer in accordance with the information provided in installation documents provided with the device.

  • Page 5: Specifications And Torque Values

    Battery Charger: ... . . 24VDC battery charger powered by 120V wall outlet Torque Specifications GRADE 10.9 (Metric) (Roughly equivalent to US Grade 8) Grade 8.8 225 lb.-in Grade 10.9 25 lb.-ft Grade 10.9 47 lb.-ft Grade 10.9 83 lb.-ft Grade 10.9 133 lb.-ft SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 6: Carton Contents

    IMMEDIATELY UPON RECEIPT. • Damage claims must be filed within 21 days by the Dealer, not the Manufacturer. • Bruno Independent Living Aids cannot be responsible for shipping damage. The SRE-3000 is shipped in 6 cartons. For specific part numbers and quantities of the components indicated below, please refer to the pertinent exploded view and bill of materials at the back of this manual.

  • Page 7: Tools For Installation

    Be sure you have all necessary parts and tools before traveling to installation site. • FIX-00525 rail clamp tool (recommended - available from Bruno)-for folding rail • Cut-off saw (or other power saw with metal-cutting blade suitable for aluminum and steel) •...

  • Page 8: Application Guide

    Refer to Step 3 on following pages. 16’ nominal (std. and folding rail) _____ 18’ nominal (folding rail only) _____ 20’ nominal (std. rail only) _____ optional track length up to 32’ (31’-6” actual) _____ SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 9 APPLICATION GUIDE Step 3: SRE-3000 ELAN APPLICATION DETAILS FRONT VIEWS TOP VIEW SIDE VIEWS Dimensions shown in side views are Step 4 based on 4 1/2” (114 mm) rail position from wall or obstruction. UPPER ENTRY/EXIT SEAT HEIGHT IN INCHES 35 1.5 2.8 4.1...

  • Page 10: Critical Information: Standfeet

    Critical Information for Proper Installation of Standfeet on Bruno SRE-3000 and SRE-2010 Series Stairway Elevators To ensure proper installation of rail standfeet, the standfoot-to-rail orientation MUST be as shown above and below the check mark. Failure to install the standfeet in the correct orientation may...

  • Page 11: Important Safety Notes

    IMPORTANT SAFETY NOTES! 1. Never remove the lower end cap from the rail after the rail is set in position. The rack will slide out the bottom of the rail and the carriage will fall down the staircase if the end cap is removed.

  • Page 12: Hardware Reference Chart

    SRE-3000 HARDWARE REFERENCE CHART M8-30 SAFETY HEX HEAD WASHER CAP SCREW MSLW-08001 MHCS-08013 5/16x18x1” LG SELF-DRILLING HEX HEAD SELF-THREADING SCREW SCREW TFS-31801 SDS-10002 M6-25 SOCKET HEAD BUTTON HEAD SCREW CAP SCREW MSHS-06011 MBHC-06011 M10-25 SPLIT HEX HEAD CAP RETAINING SCREW RING MHCS-10012 RTR-12502...

  • Page 13: New Rail Lengths

    Length Actual length Folding Rail 18’ (5.5 m) Only Nominal 17’ 8 ½” (5.4 m) Length Actual length Standard 20’ (6.1 m) Rail Only Nominal 19’ 8” (6 m) Length Actual length SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 14 Carefully align the saw to the line marking the desired finished length of the rail. 8. For a precise and efficient cut, Bruno recommends the use of a cut-off saw*. *NOTE: The cut-off saw (or other power saw) must be equipped with metal-cutting blade suitable for aluminum and steel.
  • Page 15 (Fig. 5). NOTE: Confirm that the slow down contact is parallel to the charge strip carrier, and that it is touching the top edge Fig. 5 of the carrier. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 16 NOTE: Confirm that the slow down contact is parallel to the charge strip carrier, and that it is touching the top edge of the carrier. 6. Remove the charge contact assembly from the rail. If not installing a one-piece rail, SKIP TO “Mount the final limit bracket”. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 17: One-Piece Rail Installations

    (Fig. 5a). NOTE: Confirm that the slow down contact is parallel to the Fig. 5a charge strip carrier, and that it is touching the top edge of the carrier. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 18 Measure twice, cut once! NOTE: THE LAST GEAR RACK PIECE (or two) SHOULD NOT BE IN THE RAIL AT THIS POINT TO FACILITATE CARRIAGE INSTALLATION! SEE IMPORTANT GEAR RACK INSTRUCTIONS ON PAGE 22. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 19 “hard transfer”.* Place the remaining stand feet as instructed on the following pages. *Additional stand feet landing may be required for longer installations. Stand feet may be purchased from Bruno. landing SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 20 • long screw through washer folding joint mounting, folding joint mounting, adjustable post and left-hand left-hand folding joint mounting adjustable post folding joint mounting, right-hand Fig. 2 SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 21 NOTE: THE LAST GEAR RACK PIECE (or two) SHOULD NOT BE IN THE RAIL AT THIS POINT TO FACILITATE CARRIAGE INSTALLATION! See important gear rack instructions on page 22, then continue with the instructions on page SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 22 • Torque the screw to 40 - 50 in-lbs (4.5 - 5.5 Nm). Caution: Do not over tighten the screw. Over tightening the screw will cause the rail joint to open up. Torque to 40-50 in-lbs (4.5-5.5 Nm). SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 23 3” (76 mm) 13. Remove the 1/2” (13 mm) shim (if applicable). Bruno ships its stairway elevators with 14. Secure the top and bottom stand feet to the steps. fasteners appropriate for wooden stair treads only.

  • Page 24: Charge Strips

    4. Slide one end of the charge contact strip into the charge contact strip carrier until it touches the charge contact. 5. Cut off the excess charge contact strip, flush with the carrier. 6. Repeat Steps 3, 4, and 5 for the second charge contact strip coil. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 25: Carriage And Footrest

    Place plastic plug in the open hole. Hand change is complete (Fig. 10). right-hand installations: move jumper from “LH” to “RH” Fig. 4 Fig.5 Fig. 3 Fig. 1 Fig. 2 Fig. 6 Fig. 7 Fig.9 Fig. 8 Fig. 10 SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 26 • Place a level on the footrest pan. 16. Fully tighten the (3) footrest bolts inserted in Step 9. TORQUE TO 50 FT-LB (68 Nm). 17. Insert and tighten the safety socket head screw (shear bolt). SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 27: Folding Rail Installation

    NOTE If, during operation, the POWER folding rail stops then slightly reverses direction, and there are NO OBSTRUCTIONS, call Bruno Technical Service. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 28 • There is a continuous beep whenever the folding rail is in motion. This is to warn people nearby of rail operation. Also, the yellow control box light flashes. ADJUSTABLE ROD MOUNTING PLATE shown in highest rail fold-up position Pivot down to adjust for lower-incline angles. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 29: Seat

    (right-hand installation shown) swivel pin seat base nylon washer nylon washer seat post split retaining ring retaining (snap) ring mounting to bottom of seat swivel pin SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 30: Folding Rail

    Mount a charge strip carrier stop to the top of the charge strip final limit. carrier. NOTE: REFER TO SPECIAL GEAR RACK INSTRUCTIONS ON PAGE 22. folding rail For folding rail installations, the charger MUST be at the top of the stairs! standard rail SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 31 Always secure the back screws (A) of the stand feet first! Be sure the bottom of the rail is fully supported by the stand foot (no air gaps). Torque (A) to 225 lb-in (25 Nm). SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 32 Using tool FIX-00525 (available from Bruno) or a piece of spare gear rack, be sure to clamp the racks of both the mid-rail and short rail - across the folding joint. This will ensure that you have maintained pitch for safe travel of the drive gear and overspeed gear across the joint.

  • Page 33: Lubrication And Finishing The Installation

    Power Folding Rail: Will only work when the carriage is at the mid-park position.Damage to the carriage WILL occur if the carriage is below the mid-park position when the rail is folded up. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 34: Electrical

    3. Now, using one of the remote call/send transmitters, run the unit up and down the rail. 4. Repeat Step 3 with the other transmitter. 5. Check for smooth operation and travel. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 35: Circuit Board Diagnostics

    Repeats every 30 seconds until all switches are off. *Transmitter ID Memory Full: 3 Beeps (1 short and 2 long) SINGLE-USER MODE Provides the same audio diagnostic notices as the Multi-User/Diagnostic Mode, except for the Seat Safety Disengaged notice. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 36: Audio Reference

    Diagnostic Mode. Changes are made by pulling off the jumper (see bottom left) and pushing it onto the (2) right-hand pins. DIAGNOSTIC MODE pins under jumper Multi-User left and middle jumper Single-User middle and right left–middle–right SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 37: Learning The Remote Transmitter

    (not necessary when installing unit for the first time)R The operating channel of the two (2) transmitters included with the SRE-3000 is pre-set at the Bruno factory. Reasons for relearning transmitters: • there are multiple units in the same location;...

  • Page 38: Mounting The Battery Charger

    (load test) yellow charging status OK green battery fully charged/float status OK mode charging green (flashing) reverse polarity connection to check wiring to rail charge strips unit for correct polarity connections SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 39: Overspeed

    To reset the switch: 1. Remove the access cap (see left). 2. Using a ¼” socket tool or the manual back up tool available in kit SRV-3000-002 (available from Bruno), turn the motor shaft extension to move the carriage in the up direction clockwise for a left-hand installation and counterclockwise for a right-hand installation.
  • Page 40 REGULATORY TESTING : OVERSPEED TESTING INSTRUCTIONS FOR REGULATORY INSPECTION overspeed key: available in kit SRV-3000-002 (available from Bruno) 1. Turn off the circuit breaker. 2. Remove the seat post cover and the footrest cover. 3. Remove the seat assembly. 4. Remove the footrest assembly.
  • Page 41 2. Remove the footrest assembly. 3. Install the drive cover. 4. Install the footrest assembly. 5. Install the seat assembly. 6. Install the footrest and seat post covers. Align switch plunger into notch of stop flange. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 42: Maintenance

    • Verify operation of seat swivel mechanism. Does it move easily and lock in place correctly? • Check that all critical hardware is tightened to proper torque value(s). • Replace the 9V call/send transmitter batteries. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 43: Seat Upholstery Cleaning

    OFF position for an extended period of time. To recharge, turn on the circuit breaker, reconnect the charger to the wall outlet, and turn on the battery charger power switch (if equipped). Then wait until the charger LED’s indicate that the batteries are fully recharged. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 44: Wiring Schematic

    WIRING SCHEMATIC SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 45 WIRING SCHEMATIC SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 46: Troubleshooting

    Verify correct operation of limit switches in carriage assembly. WHEN IT HITS THE END OF THE RAIL Wipe down rail. ROUGH OR CHATTERING RIDE Apply a small amount of grease to the gear rack only. SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 47: Exploded Views

    EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 48 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 49 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 50 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 51 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 52 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 53 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 54 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 55 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 56 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 57 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 58 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 59 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 60 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 61 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 62 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 63 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 64 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 65 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 66 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 67 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 68 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 69 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 70 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 71 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 72 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 73 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 74 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 75 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...
  • Page 76 EXPLODED VIEW SRE-3000 05-13-2015 ©2015,2012 BRUNO INDEPENDENT LIVING AIDS, INC.®...

  • Page 77: Limited Warranty

    ◊ All MAJOR COMPONENTS are free of defects in material and workmanship for a period of five years after the date of installation. ◊ All labor to address any product defect by a Bruno Authorized Dealer is covered for the first 30 days after installation.
  • Page 78 Different Curved-Rail Vehicle Lift Stairlifts Solutions Vertical Platform Lift Valet Signature Seating ® Bruno Independent Living Aids, Inc ® 1780 Executive Drive, Oconomowoc, WI 53066 262-567-4990 FAX: 262-953-5501 www.bruno.com • • ©Bruno Independent Living Aids, Inc. All illustrations and specifications in this document are based on the latest product information available at the time of publication.

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