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Schiller ryan MATAWAY 744283D Setup Manual

Self-propelled scarifier / power rake
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MODEL:
744283D
MATAWAY
SELF-PROPELLED SCARIFIER / POWER RAKE

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Summary of Contents for Schiller ryan MATAWAY 744283D

  • Page 1 MODEL: 744283D MATAWAY SELF-PROPELLED SCARIFIER / POWER RAKE...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer, of California to cause cancer, birth birth defects and other reproductive defects or other reproductive harm.

  • Page 3: Table Of Contents

    Ryan designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety warnings and instruc- tions. You'll always be glad you did. Schiller Grounds Care, Inc. One Bob Cat Lane Johnson Creek, WI 53038-0469...

  • Page 4: Safety

    Schiller of hazard seriousness. These words appear in this Grounds Care, Inc. Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc. machines. For your safety and...
  • Page 5 SAFETY MATAWAY PREPARING FOR SAFE OPERATION Site preparation and circumstances Evaluate the terrain to determine what Operator preparation and training accessories and attachments are needed to Read the Operation & Safety properly and safely perform the job. Only use Manual accessories and attachments approved by the If an operator or mechanic manufacturer.

  • Page 6: Operating Safely

    SAFETY MATAWAY OPERATING SAFELY Interrupting operation In general Before leaving the operator's position: Use extra care when loading or unloading the - Park on level ground. machine into a trailer or truck. - Disengage the master clutch. - Shut off the engine. Slow down and use caution when making turns and crossing roads and sidewalks.

  • Page 7: Maintenance And Storage Safety

    SAFETY MATAWAY MANEUVERING SAFELY Do not operate near dropoffs, ditches or In general embankments. The machine could suddenly turn Slow down before turning. over if a wheel runs over the edge or an edge caves in. Do not operate in reverse unless absolutely necessary.
  • Page 8 SAFETY MATAWAY Blades Storage WARNING Only replace blades. Never Stop the engine and allow to cool before storing. straighten or weld them. Drain the fuel tank outdoors only. Keep other persons away Store fuel in an approved container in a cool, dry from blades.

  • Page 9: Set-Up

    SET-UP MATAWAY Do not operate this equipment until you have read 10. Reinstall belt shield and LH and RH side guards. and understand the SAFETY, CONTROLS and OPERATION sections the operator manual. T o 11. Install the belt shield G under the frame and secure prevent injury, use an adequate lifting device (i.e., it with (1) 5/16-18 X 3/4 screw and lockwasher.

  • Page 10: Maintenace

    MAINTENANCE MATAWAY DAILY MAINTENANCE LUBRICATION Operator Presence System The Mataway has 7 grease fittings. For the engine to run, the Operator Presence Lever must be held when the Clutch Control is 1. Wipe each fitting before and after lubrication. engaged. Start the engine and engage the clutch control without holding the Operator Presence 2.
  • Page 11 MAINTENANCE MATAWAY REEL BLADE REPLACEMENT 1. Remove reel. See Reel Removal and Installation NOTE: Note how the blades and spacers are arranged on the reel and the direction of the blades before disassembly so that it can be reassembled in the same manner.

  • Page 12: Blade Replacement

    MAINTENANCE MATAWAY BLADE REPLACEMENT Remove the reel in the reverse order of installation as stated in the Set-Up instructions in this manual. Blades are removed from the reel by removing the pillow block and the reel nut on the end of the reel, opposite the drive pulley.
  • Page 13 ADJUSTMENTS MATAWAY ADJUSTMENT FOR REEL AND DRIVE BELTS 5. Make sure the springs are in place on the drive Belt tension may need adjusting due to run in and belt idler arm and the reel belt idler arm. normal wear. Inspect belts daily to ensure proper operation of the unit.

  • Page 14: Adjustments

    ADJUSTMENTS MATAWAY NOTE: Belt cover removed for clarity. 6. Square the engine with the chassis. If measurement D(Figure 1) is over 3/4" (19mm) slide the engine forward as necessary to obtain proper measurement D. If measurement D is under 3/4" (19mm) slide the engine rearward as necessary to obtain proper measurement.
  • Page 15 ADJUSTMENTS MATAWAY CLUTCH CONTROL OVER-CENTER: NOTE: The clutch control should positively lock over-center in the disengaged position. Adjust rod length if necessary. 18. Remove transmission belt cover. 19. Loosen the jam nut on top of the clevis at the bottom of the clutch lever E (below). 20.

  • Page 16: Depth Adjustment

    ADJUSTMENTS MATAWAY DEPTH ADJUSTMENT Make initial depth adjustment with the unit on a level surface. 1. Lower the unit to the operating position. 2. Loosen locknut H. 3. Turn adjusting screw G until the blades just touch the surface. 4. Raise the unit to the transport position. Turn the adjustment screw G counterclockwise to get deeper penetration or clockwise to reduce NOTE: Never cross hard surfaces or objects...

  • Page 17: Belt Replacement

    BELT REPLACEMENT MATAWAY NOTE: Belt covers removed for clarity. REEL BELT AND DRIVE BELT REPLACEMENT NOTE: Reel belts are serviced in matched sets of three. When replacement is required, replace all three belts. It is a good idea to replace all belts (drive and reel) on the unit at the same time.

  • Page 18: Service

    SERVICE MATAWAY TIRE PRESSURE Keep the tires to the recommended pressure. Improper inflation will shorten the life of the tires Due to low air volume of tires, over-inflation and cause unsatisfactory operation. can be reached in a matter of seconds. Tires........4.10 / 3.50 - 4, 2-ply To prevent explosion, check air pressure with air gauge before filling the tire.
  • Page 19 SERVICE MATAWAY REEL REMOVAL AND INSTALLATION NOTE: All references to front, rear, right and left are from the perspecitve of an operator in the operator position. 1. Remove the guards covering the belts and transmission. Tilt the unit forward and support the rear of the chassis with jack stands.

  • Page 20: Input Shaft

    SERVICE MATAWAY TRANSMISSION GEAR REPLACEMENT 1. Remove the transmission from the unit. 2. Remove the sprocket, pulley, and keys. 3. Remove the plug and drain the oil from the gear case. 4. Remove the the remaining hardware. Take note of which side is the input side and which is the output side so that they can be reassembled correctly.

  • Page 21: Output Shaft

    SERVICE MATAWAY OUTPUT SHAFT 12. Remove large gear L, large double gear M and key N from shaft P. Check the shaft for wear and replace if necessary (if shaft needs to be replaced, install the existing snap ring O on new shaft).

  • Page 22: Storage

    STORAGE MATAWAY STORAGE INSTRUCTIONS To prevent possible explosion or ignition of To put the equipment into service after an vaporized fuel, do not store equipment with extended period of storage: fuel in tank or carburetor in enclosure with open flame (for example, a furnace or water 1.

  • Page 23: Transporting

    TRANSPORTING MATAWAY TRANSPORTING The unit may be transported under its own power. With the lift lever up and the clutch control disengaged, start the engine and compress and hold the operator presence lever. Engage only the drive transmission clutch by pushing the clutch control forward without pulling the reel control lever back.

  • Page 24: Specifications

    SPECIFICATIONS MATAWAY SPECIFICATIONS Front axle......3/4" (19 mm) diameter Drive...."A" section belt from engine to gear box mounted in self-aligning ball bearings No. 40 roller chain from gearbox to front axle Rear axle........ 3/4" (19 mm) diameter Matched set of 3, V section belts from engine to reel welded to pivot arms Engine..Model No.

  • Page 25: Parts Section

    PARTS SECTION MATAWAY PARTS SECTION...

  • Page 26: Chassis

    CHASSIS MATAWAY FIGURE 1 Serviced 56 & 58...
  • Page 27 CHASSIS MATAWAY FIGURE 1 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64006-03 WASHER, 3/8 HELICAL LCK 64123-82 BOLT-HEX 3/8-16X2-1/2 517332 64123-107 BLT-HEX 5/16-18X7/8 523264 TIRE 64163-55 WASHER .328X.75X14 GA 64141-6 NUT, 5/16-18 64164-19 KEY WOODRUFF.19X.75 #9 64144-02 SNAP RING 3/4 64001-2 NUT-JAM 3/8-16 29-045...

  • Page 28: Handle Assembly

    HANDLE ASSEMBLY MATAWAY FIGURE 2...
  • Page 29 HANDLE ASSEMBLY MATAWAY FIGURE 2 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64163-55 WASHER .328X.75X14 GA 814585 BUSHING 111898 CLAMP,CABLE 64268-02 NUTFL NYLONLOCK 5/16-18 64229-10 NUT-NYLON LOCK 10-24 64152-18 SCR 8-32 X 3/8 S-TAP 64006-05 LOCKWSHR-HELICAL 1/2 64197-023 BLT-TDFM 10-32 X 3/4 64001-10 NUT-HEX JAM 7/16-20 805421...

  • Page 30: Clutch Assembly And Control

    CLUTCH ASSEMBLY AND CONTROL MATAWAY FIGURE 3...
  • Page 31 CLUTCH ASSEMBLY AND CONTROL MATAWAY FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64006-03 WASHER, 3/8 HELICAL LCK 64268-03 NUT-FL NYLON LOCK 3/8-16 64163-55 WASHER .328X.75X14 GA 64218-06 SCR-BTN HD 5/16-18X3/4 64001-10 NUT-HEX JAM 7/16-20 64151-18 NUT, HEX 64123-89 BOLT-HEX 1/4-20X3/4 64189-3A...

  • Page 32: Engine And Drive Assembly

    ENGINE AND DRIVE ASSEMBLY MATAWAY FIGURE 4...
  • Page 33 ENGINE AND DRIVE ASSEMBLY MATAWAY FIGURE 4 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64044-3 SCRW-SET3/8-16X5-16 64006-03 LCKWSHR-3/8 HEL 64006-03 WSHR, 3/8 HELICAL LCK 64123-50 BOLT-HEX 3/8-16X1 64123-15 BLT-CRG 1/4-20 X 3/4 548403 V-BELT 64123-75 BOLT-3/8-16X3 HEX 64164-25 KEY-1/4X7/8 #807 64163-82 WASHR,.39 1.25.19 FLAT 10 64268-01...

  • Page 34: Transmission

    TRANSMISSION MATAWAY FIGURE 5...
  • Page 35 TRANSMISSION MATAWAY FIGURE 5 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64006-03 WASHER, 3/8 HELICAL LCK 64123-50 BOLT-HEX 3/8-16X1 64268-03 NUT-3/8-16 HEX 4163641 GUIDE,BELT (PLATING) 4163650 TRANSMISSION AY (INCLUDES ITEMS 6,7,9,11-14, 16-18, 21-26 ONLY 2 INNER KEYS ITEM 23 SUPPLIED) 516700 SPACER 516724...

  • Page 36: Guards

    GUARDS MATAWAY FIGURE 6...
  • Page 37 GUARDS MATAWAY FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64197-002 BLT-TDFM 1/4-20X3/4 64268-02 NUT-FL NYLOCK 5/16-18 64006-01 LCKWSHER-1/4 HELICAL 4161123 LABEL-RYAN OVAL, LARGE 64163-03 WSHR-.256X.62X18GA. 64139-08 BLT-WLF 5/16-18X3/4 4163773.2 SHIELD-HOPPER DRIVE 4163591 DECAL,WARNING HANDS 4166806 GUARD, OVERSEEDER...

  • Page 38: Reel 1/32" Blades-1/2" Spacing

    REEL 1/32" BLADES-1/2" SPACING MATAWAY FIGURE 7...
  • Page 39 REEL 1/32" BLADES-1/2" SPACING MATAWAY FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 305134 NUT,.88-14 YS HX JAM 516901 BLADE, 1/32" (0.8mm) 516903 SPACER, .500 (12.7mm) 521857 COLLAR,BRG LOCKING 544287 BLOCK AY,PILLOW (INCLUDES ITEM 6) 548354 RING, INTERNAL RETAIN 545640 PILLOW BLOCK AY (INCLUDES ITEM 8)

  • Page 40: Reel 1/32" Blades-1" Spacing

    REEL 1/32" BLADES-1" SPACING MATAWAY FIGURE 8...
  • Page 41 REEL 1/32" BLADES-1" SPACING MATAWAY FIGURE 8 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 305134 NUT,.88-14 YS HX JAM 516901 BLADE, 1/32" (0.8mm) 516903 SPACER, .500 (12.7mm) 516905 SPACER, .900 (23mm) 521857 COLLAR,BRG LOCKING 544287 BLOCK AY,PILLOW (INCLUDES ITEM 7) 548354 RING, INTERNAL RETAIN 545640...

  • Page 42: Reel 1/16" Blades-1" Spacing

    REEL 1/16" BLADES-1" SPACING MATAWAY FIGURE 9...
  • Page 43 REEL 1/16" BLADES-1" SPACING MATAWAY FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 305134 NUT,.88-14 YS HX JAM 516900 BLADE, 1/16" (1.5mm) 516905 SPACER, .900 (23mm) 521857 COLLAR,BRG LOCKING 544287 BLOCK AY,PILLOW (INCLUDES ITEM 6) 548354 RING, INTERNAL RETAIN 545640 PILLOW BLOCK AY (INCLUDES ITEM 8)

  • Page 44: Reel 1/16" Blades-1" 1/2 Spacing

    REEL 1/16" BLADES-1-1/2" SPACING MATAWAY FIGURE 10...
  • Page 45 REEL 1/16" BLADES-1-1/2" SPACING MATAWAY FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 305134 NUT,.88-14 YS HX JAM 516900 BLADE, 1/16" (1.5mm) 516903 SPACER, .500 (12.7mm) 516905 SPACER, .900 (23mm) 521857 COLLAR,BRG LOCKING 544287 BLOCK AY,PILLOW (INCLUDES ITEM 7) 548354 RING, INTERNAL RETAIN 545640...

  • Page 46: Reel Flail Blades-1" Spacing

    REEL FLAIL BLADES-1" SPACING MATAWAY FIGURE 11...
  • Page 47 REEL FLAIL BLADES-1" SPACING MATAWAY FIGURE 11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 306956 COTTER PIN 516897 BLADE,FLAIL 517155 SHAFT 517162 SPACER, .328 (8mm) 517163 SPACER, .891 (23mm) 521857 COLLAR,BRG LOCKING 544287 BLOCK AY,PILLOW (INCLUDES ITEM 8) 548354 RING, INTERNAL RETAIN 545640 PILLOW BLOCK AY...
  • Page 48 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

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