Page 1 • This manual and the product have been prepared and tested as much as possible. If you find any misprints or errors, please inform Roland DG Corporation. • DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage that may occur through use of this product, re- gardless of any failure to perform on the part of this product.
Page 2: Table Of Contents
Contents Basic Handling Methods................5 Basic Information ...................... 6 Part Names and Functions ......................7 Front..........................7 Side/Rear ........................11 Statuses Indicated by Status Light Color.................12 What Is VPanel? ........................14 VPanel display........................14 Exiting VPanel........................15 Usable Tools ........................16 Workpiece ........................16 Milling Bur ........................17 Adapter/Adapter ID ......................18 Basic Operation......................
Page 3 Contents Getting Started ......................68 Maintenance Precautions ......................69 Maintenance Precautions....................69 Daily Maintenance..................... 70 Cleaning after Milling Finishes ....................71 Milling area cleaning ......................71 Cleaning the Tool Area......................75 Cleaning the Milling Bur/Adapter ..................76 Care and Storage of Detection Pin and Automatic Correction Jig ...........78 Periodic Maintenance....................
Page 4 Contents Is there milling waste around the ionizer? ................111 Is the machine grounded? ....................111 Compressed Air Does Not Come Out ..................112 Does the operation require compressed air? ................112 Is the regulator properly connected and are the pressure settings correctly configured?..... 112 Is the knob at the bottom of the regulator open? ..............
Page 5 Contents [101F-****][The % milling bur chucking has slipped out.]............134 [1020-****][The % milling bur is too long.] ................135 [1021-****][The % milling bur is too short.]................. 135 [1022-****][The % milling bur was not found.] ..............135 [1023-0000] to [1028-0000] [Milling data error. ] ..............136 [1029-0000][The spindle experienced an overload.] .............
Page 6: Basic Handling Methods
Basic Handling Methods...
Page 7: Basic Information
Basic Information Part Names and Functions................7 Front ....................7 Side/Rear ..................11 Statuses Indicated by Status Light Color .............12 What Is VPanel? ..................14 VPanel display ..................14 Exiting VPanel ..................15 Usable Tools .....................16 Workpiece ..................16 Milling Bur ..................17 Adapter/Adapter ID................18 Basic Information...
Page 8: Part Names And Functions
Part Names and Functions Front Milling area cover Covers the milling area. Workpieces are milled in the milling area. It is also a location where machine maintenance, such as cleaning and collet replacement, is performed. Adapter area cover Covers the adapter area. Adapters are installed in and removed from the disc changer in the adapter area.
Page 9 Part Names and Functions Milling Area Ionizer The ionizer works to eliminate static electricity from milling waste when cutting PMMA. This makes it easier for the milling waste to move away from the material during milling, which has the effect of maintaining the milling quality. Status light This light is linked with the status light at the top of the machine and indicates the status of the machine with its color and de-...
Page 10 Part Names and Functions Adapter Area Adapter stocker number Displays the adapter stocker number. Each number has a disc stocker light to indicate the status of the machine and of the adapter installed in the stocker. Adapter magazine Load adapters, in which the pre-milling workpieces and automat- ic correction jigs have been set, here.
Page 11 Part Names and Functions Tool Area Milling bur stockers Load the milling burs and detection pins to use in milling and correction here. Milling bur sensor Judges whether the amount of extension of the milling bur grip- ped by the spindle unit is appropriate. To maintain good sensor accuracy, clean this part periodically.
Page 12: Side/Rear
Part Names and Functions Side/Rear Status light This light is linked with the status light in the milling area and indicates the status of the machine with its color and depending on whether it is lit or flashing. Compressed air intake This is the intake for the compressed air adjusted by the regula- tor.
Page 13: Statuses Indicated By Status Light Color
Part Names and Functions Statuses Indicated by Status Light Color Status Lights at the Top of the Machine and in the Milling Area To ensure that operators can determine the status of the machine whether they are right next to it or far away, one status light is provided in the milling area ( ) and another on the top of the machine ( ).
Page 14 Part Names and Functions Disc Stocker Lights A pre-milling adapter has been installed. White During disc changer operation, all status lights flash. Do not open the covers until the lights stop Flashing flashing and remain on. An adapter for which milling is not scheduled has been installed. Remove adapters for which milling is complete Blue from the adapter stocker.
Page 15: What Is Vpanel
What Is VPanel? VPanel for DWX is an application that allows for milling machine operation on a computer screen. It has functions for outputting milling data, performing maintenance, and making various corrections. It also dis- plays information such as the milling machine status and errors. For information on the windows displayed in this application and for a detailed explanation of its functions, refer to the VPanel for DWX User's Man- ual.
Page 16: Exiting Vpanel
What Is VPanel? Starting VPanel from the Start Screen Procedure Start VPanel from the Start screen. • Windows 11 a. Click [Start]. b. Click [All Apps]>[VPanel for DWX]. • Windows 10 a. Click [Start]. b. Click [VPanel for DWX]>[VPanel for DWX]. •...
Page 17: Usable Tools
Usable Tools Workpiece Usable Workpieces and Sizes The materials that can be milled by this machine are as follows. To prevent machine malfunctions, be sure to check the material before milling. • Zirconia • Wax • PMMA • Composite resins •...
Page 18: Milling Bur
Usable Milling Bur Sizes * The shape of the milling bur is merely an example. Select the milling bur that matches the application. Contact your authorized DGSHAPE Corporation dealer or visit our website to purchase items. • : 40 to 55 mm (1.58 to 2.16 in.) •...
Page 19: Adapter/Adapter Id
Usable Tools Adapter/Adapter ID Workpieces are used while set in adapters labeled with adapter IDs. Manage the work situations of work- pieces by using CAM software to specify the adapter ID. Once you have started using a workpiece, do not remove it from the adapter until you are finished using it.
Page 20: Basic Operation
Basic Operation Power Supply Operations ................20 Switching the Power On .................20 Switching the Power Off ................21 Basic Operation...
Page 21: Power Supply Operations
Power Supply Operations Switching the Power On Procedure Close the covers. Close the following three covers. • Milling area cover • Adapter area cover • Tool area cover Switch on the machine's power switch. The machine starts the initial operations. When the status light stops flashing and remains steadily lit, initialization is complete.
Page 22: Switching The Power Off
Power Supply Operations Switching the Power Off Procedure Switch off the machine's power switch. Basic Operation...
Page 23: Milling
Milling...
Page 24: Milling
Milling Preparing for Milling ...................24 CAM Settings Necessary for Milling ............24 Step 1: Mounting Disc Workpieces on Adapters..........25 Step 1: Mounting Pin-type Workpieces on Adapters........30 Step 2: Attaching the Adapter to the Machine ..........38 Step 3: Setting the Milling Bur ..............40 Step 4: Adjusting the Pressure of the Compressed Air ........43 Step 5: Setting Milling Burs to Use in Milling ..........45 Starting Milling ..................48...
Page 25: Preparing For Milling
Preparing for Milling CAM Settings Necessary for Milling The settings shown below must be included in the milling data output to this machine. Set the type of workpiece to mill. Workpiece P. 16Workpiece Set the ID of the adapter to use in milling. Adapter ID P.
Page 26: Step 1: Mounting Disc Workpieces On Adapters
Preparing for Milling Step 1: Mounting Disc Workpieces on Adapters Mount workpieces on adapters with unique ID labels. You can mount workpieces on any adapters so long as they have unique ID labels. In CAM software, specify the IDs of the adapters on which workpieces have been mounted to start milling.
Page 27 Preparing for Milling MEMO If you are using an open edge adapter, turn the adapter cap, and then lift up the adapter cap to remove it. Load the disc workpiece into the adapter base. Attach the adapter cap to the adapter base. Orient the adapter cap removed in step 2 as shown in the following figure.
Page 28 Preparing for Milling Pay attention to the position of the notch. MEMO Open edge adapters do not have a notch. If you are using an open edge adapter, orient the adapter cap as shown in the following figure. Attach the adapter cap to the adapter base, and then turn the cap in the direction of the arrow. Temporarily tighten the screws (in four locations) with a torque screwdriver so that their seats come into contact with the adapter cap.
Page 29 Preparing for Milling Use a torque screwdriver to tighten the screws in four locations in the order shown in the following fig- ure. IMPORTANT Switch to the torque screwdriver sleeve that matches the material you are using. Failing to do so may damage the workpiece.
Page 30 Preparing for Milling Milling...
Page 31: Step 1: Mounting Pin-Type Workpieces On Adapters
Preparing for Milling Step 1: Mounting Pin-type Workpieces on Adapters Use this section to mount the workpiece on the adapter, and then secure the workpiece by tightening the adapter cap. You can mount workpieces on any adapters. Each adapter has a unique ID label, but the CAM software is used to specify the ID of the adapter used in milling.
Page 32 Preparing for Milling Mount the pin-type workpiece adapter on the adapter base. Load the pin-type workpiece adapter ( ) on the adapter base ( ). • Adapter base ( ): Orient this part so that it looks like a "C." •...
Page 33 Preparing for Milling If the parts wobble, check whether the protrusions match the positions of the recessed parts again. Attach the adapter cap to the adapter base. Orient the adapter cap removed in step 2 as shown in the following figure. Pay attention to the position of the notch.
Page 34 Preparing for Milling Use a torque screwdriver to tighten the screws in four locations in the order shown in the following fig- ure. IMPORTANT Be sure to use the 0.6 N·m torque screwdriver sleeve. Failing to do so may lead to loose screws during milling, which will affect the milling quality.
Page 35 Preparing for Milling Milling...
Page 36 Preparing for Milling 2. Mount the workpiece on the pin-type workpiece adapter. The following figures show the number of workpieces that can be mounted on the adapter according to their sizes. The maximum number of workpieces that can be mounted on the adapter differs depending on the workpiece length ( ).
Page 37 Preparing for Milling MEMO Use the included spare screws when a screw is lost or worn. Mount the pin-type workpiece on the pin-type workpiece adapter. Make sure the recessed portion of the pin-type workpiece is oriented downward, align the protru- sion of the pin-type workpiece adapter with this recessed portion, and then insert the workpiece all the way in.
Page 38 Preparing for Milling Tighten the screws until turning the handle of the torque screwdriver no longer turns the screw bit. Check that there is no gap between the pin-type workpiece and the adapter. Milling...
Page 39: Step 2: Attaching The Adapter To The Machine
Preparing for Milling Step 2: Attaching the Adapter to the Machine Procedure Turn on the machine. The machine starts the initial operations. When the status light stops flashing and remains steadily lit, initialization is complete. When the initial operation is finished, open the adapter area cover. With its adapter ID facing you, slowly insert the adapter into the adapter stocker.
Page 40 Preparing for Milling Close the adapter area cover. Milling...
Page 41: Step 3: Setting The Milling Bur
Preparing for Milling Step 3: Setting the Milling Bur Required items Milling bur Milling bur positioner Milling bur holder Mounting screw Torque screwdriver (0.3 N·m) Procedure Attach the milling bur holder to the milling bur positioner. Orient the milling bur holder as shown in the figure, and then insert and attach the milling bur holder so that it reaches the back of the hole.
Page 42 Preparing for Milling Tighten the mounting screw using a torque screwdriver. IMPORTANT Be sure to use the 0.3 N·m torque screwdriver sleeve. Failing to do so may lead to the screw becoming loose during milling or may make it impossible to remove the screw from the milling bur. Set the milling bur in the ATC magazine.
Page 43 Preparing for Milling Milling...
Page 44: Step 4: Adjusting The Pressure Of The Compressed Air
Preparing for Milling Step 4: Adjusting the Pressure of the Compressed Air After CAM data is sent to the machine, air is supplied during the following operations. The air pressure is automatically increased or decreased to match the material to mill. •...
Page 45 Preparing for Milling Push down on the upper knob. Milling...
Page 46: Step 5: Setting Milling Burs To Use In Milling
Preparing for Milling Step 5: Setting Milling Burs to Use in Milling Use this section to set the milling bur to use in milling from the milling burs loaded in the ATC magazine. Procedure Show VPanel. Open the [Milling bur registration] window. In the top window of VPanel, select the machine to operate.
Page 47 Preparing for Milling Click [Add milling bur]. The milling bur is registered to the list and can now be selected in the [Milling bur management] window. You can register up to 35 milling burs. Click [Close]. The [Milling bur registration] window closes. Click next to the number of the stocker in which the milling bur has been loaded.
Page 48 Preparing for Milling MEMO To perform long-term, continuous milling without changing the type of milling bur, load milling burs with the same specifications in multiple stockers and set the same milling bur name on these stockers. If you use the ITC (Intelligent Tool Control) function, when the milling bur being used approaches its replace- ment time, it is automatically switched with the next milling bur, and milling continues.
Page 49: Starting Milling
Starting Milling Outputting Milling Data and Starting Milling You can also use commercially available CAM software to output milling data. For information on compati- ble CAM software, contact your authorized Roland DG Corporation dealer. WARNING Be sure to turn on the dust collector. Milling waste and workpieces are flammable and toxic.
Page 50 Starting Milling Select the milling data, and then click [Open]. The selected milling data is displayed in the data list of the [Output a file] window. Click [Add] in the [Output a file] window to add files when you want to output milling data continuously. Verify that the workpiece and the milling bur are set in the milling machine.
Page 51 Starting Milling You can add milling data to the data list by dragging the data to the top window or the [Output a file] window. In the confirmation window, click [OK]. The output milling data is displayed in the [JOB] of the top window, and then milling starts. IMPORTANT Do not open the milling area cover or tool area cover during milling.
Page 52: Removing The Adapter Cap From The Machine
Starting Milling Removing the Adapter Cap from the Machine You can remove the adapter from the machine in the following situations. • When milling is finished Milling is finished when [READY] or [FINISH] appears under [MACHINE STATUS] in VPanel. • When removing an adapter for which milling is not scheduled while during milling and with the disc changer not operating MEMO Do not open the adapter area cover while the disc changer is operating.
Page 53: Aborting And Canceling Milling
Aborting and Canceling Milling Aborting Output Procedure In the top window of VPanel, select the machine for which output will be aborted. Click Click [OK]. The output of the milling data is canceled. Milling...
Page 54: Removing Milling Data In Standby From The Output List
Aborting and Canceling Milling Removing Milling Data in Standby from the Output List Procedure In the top window of VPanel, select the machine whose output list you want to edit. Right-click the milling data to remove from the output list. Click [Delete].
Page 55: Other Milling
Other Milling Continuous Milling ..................55 Automatically Switching Out the Worn Milling Bur (Intelligent Tool Control)...55 Purchasing Additional Adapters ..............57 Other Milling...
Page 56: Continuous Milling
Continuous Milling Automatically Switching Out the Worn Milling Bur (Intelligent Tool Control) During milling, the milling bur wears out and may need to be replaced. If you want to have the worn mill- ing bur switched out automatically during milling, use Intelligent Tool Control (ITC). ITC is a function that automatically replaces milling burs that reach their replacement time during use with the next milling bur.
Page 57 Continuous Milling RELATED LINKS ・ P. 101 Replacing Milling Burs Other Milling...
Page 58: Purchasing Additional Adapters
CAM data. To use workpieces completely, we recommend that you prepare spare adapters. You can manage up to 100 adapters (IDs: 1 to 100). Contact your authorized DGSHAPE Corporation dealer or visit our website to pur- chase items.
Page 59: Optimizing Quality And Efficiency
Optimizing Quality and Ef- ficiency...
Page 60: Optimizing The Milling Quality
Optimizing the Milling Quali- Recommended CAD Data Thickness Values ............60 Correcting the Milling Position According to the Milling Results for Correction (Man- ual Correction) ...................61 Correcting for Errors Caused by Temperature Changes (Temperature Change Cor- rection) ....................63 Optimizing the Milling Quality...
Page 61: Recommended Cad Data Thickness Values
Recommended CAD Data Thickness Values Front tooth crown Molar tooth crown : 1.5 mm (59.06 mil) or more : 1.0 to 1.2 mm (39.38 to 47.24 mil) : 1.0 mm (39.38 mil) or more : 1.5 mm (59.06 mil) or more : 1.5 mm (59.06 mil) or more : 0.8 mm (31.50 mil) or more : 0.8 mm (31.50 mil) or more...
Page 62: Correcting The Milling Position According To The Milling Results For Correction (Manual Correction)
Correcting the Milling Position According to the Milling Results for Correction (Manual Correction) Use this section to mill material for correction and manually measure the milling results. Then, correct the milling position according to the measured results. This operation is called "manual correction." Performing manual correction may reduce variations in milling accuracy.
Page 63 Correcting the Milling Position According to the Milling Results for Correction (Manual Correction) On the [Maintenance] tab, click [Manual correction]. Follow the on-screen instructions to perform manual correction. Use a digital micrometer to accurately measure the thickness of the milled locations. The machine automatically performs correction on the basis of the measured values entered into VPanel.
Page 64: Correcting For Errors Caused By Temperature Changes (Temperature Change Correction)
Correcting for Errors Caused by Temperature Changes (Temperature Change Correction) Large fluctuations in temperature in the machine's installation environment from the temperature when automatic correction was performed may affect the milling quality. Performing [Temperature change cor- rection] corrects for milling errors caused by temperature changes, which may improve the milling quality. If a message prompting you to perform [Temperature change correction] appears in VPanel in the follow- ing situations, perform [Temperature change correction].
Page 65 Correcting for Errors Caused by Temperature Changes (Temperature Change Correction) MEMO If you click [No], milling will start without performing [Temperature change correction]. However, the milling quality may decrease. Follow the on-screen instructions to perform temperature change correction. When cleaning, first use the included brush, and then use the included cloth for care to carefully wipe away the milling waste.
Page 66: Optimizing Operation Management
Optimizing Operation Man- agement Checking the Workpiece Milling Status..............66 Optimizing Operation Management...
Page 67: Checking The Workpiece Milling Status
Checking the Workpiece Milling Status A camera is installed in the milling area of the machine, making it possible to check the workpiece milling status in VPanel. Images are automatically saved to the computer only when an error occurs. The images are useful in checking the milling status and in identifying the causes of errors.
Page 68: Maintenance
Maintenance...
Page 69: Getting Started
Getting Started Maintenance Precautions ................69 Maintenance Precautions ...............69 Getting Started...
Page 70: Maintenance Precautions
Maintenance Precautions Maintenance Precautions WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Milling waste may get inside the machine and cause fire or electrical shock. WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause a fire.
Page 71: Daily Maintenance
Daily Maintenance Cleaning after Milling Finishes................71 Milling area cleaning................71 Cleaning the Tool Area ................75 Cleaning the Milling Bur/Adapter..............76 Care and Storage of Detection Pin and Automatic Correction Jig ......78 Daily Maintenance...
Page 72: Cleaning After Milling Finishes
Cleaning after Milling Finishes Clean this machine every day after milling finishes. Using this machine without maintaining it sufficiently may affect the milling results and may even damage the machine. Required items Brush Cloth for care Milling area cleaning Procedure Check that the machine is in the ready status.
Page 73 Cleaning after Milling Finishes Turn the dust collector on. • When using a dust collector with built-in linking function a. Check that the linking cable is connected to the expansion port. b. Click [Dust collector] to turn it on. c. Open the milling area cover. MEMO When the milling area cover is open, you can also turn the dust collector on by pressing the touch sensor on the built-in panel.
Page 74 Cleaning after Milling Finishes • Reverse side Clean the reverse side of the clamp ( ). • Spindle Clean the tip of the spindle. • Disc changer Clean the barcode sensor ( ) and adapter stocker ( ). IMPORTANT Milling waste affixing to the barcode sensor will prevent it from reading the adapter IDs correctly. Use the included cloth for care to lightly wipe clean the barcode sensor.
Page 75 • Click [Dust collector] to turn it off. • Press the touch sensor on the built-in panel. • When using other dust collectors Manually turn the dust collector off. Close the milling area cover. Click [Close]. RELATED LINKS ・ DWX-53DC Setup Guide Daily Maintenance...
Page 76: Cleaning The Tool Area
Use the included brush when cleaning. Use the included cloth for care to carefully wipe away the milling waste from the parts indicated with in the following figure. Any milling waste not removed may affect the milling quality. Close the tool area cover. RELATED LINKS ・ DWX-53DC Setup Guide Daily Maintenance...
Page 77: Cleaning The Milling Bur/Adapter
Cleaning after Milling Finishes Cleaning the Milling Bur/Adapter Procedure Use the included cloth for care to wipe off any dirt from the gray portions indicated in the following fig- ures. MEMO Carefully wipe away any milling waste that has affixed to the adapter barcode ( ). Leaving milling waste af- fixed to the barcode will make it impossible to correctly read the adapter ID.
Page 78 Cleaning after Milling Finishes You can store unused milling burs in their cases by standing them in the tool rack with it oriented with its square holes on the top. In this situation, the tool rack will not fit in the bottom storage, so place it next to the machine.
Page 79: Care And Storage Of Detection Pin And Automatic Correction Jig
Cleaning after Milling Finishes Care and Storage of Detection Pin and Automatic Correction Jig For automatic correction, use the detection pin and the automatic correction jig. The presence of rust, scratches, or grime on the detection pin or the automatic correction jig makes accurate correction impos- sible, which in turn may affect the milling results or damage the machine.
Page 80: Periodic Maintenance
Periodic Maintenance When Maintenance Is Required ...............80 Spindle Run-in (Warm-up) ................81 Disc Changer Run-in ..................83 Correcting the Milling Position ...............85 Automatic correction ................85 Retightening the Collet ................93 Regulator Maintenance ................96 Cleaning the Bowl ................96 Periodic Maintenance...
Page 81: When Maintenance Is Required
When Maintenance Is Required When installing the machine P. 81Spindle Run-in (Warm-up) P. 85Correcting the Milling Position When replacing the spindle unit When the machine has not been used for a prolonged period P. 81Spindle Run-in (Warm-up) Before milling on days when the ambient temperature is low When moving the machine to a different installation site P.
Page 82: Spindle Run-In (Warm-Up)
Spindle Run-in (Warm-up) Spindle run-in (warm-up) may be required to stabilize the rotation of the spindle. Situations Requiring This Work • When installing the machine • When replacing the spindle unit • When the machine has not been used for a prolonged period •...
Page 83 Spindle Run-in (Warm-up) When the window shown in the following figure appears, click [OK]. Run-in will begin. When a message indicating that work is complete appears, the spindle run-in is complete. RELATED LINKS ・ VPanel for DWX User's Manual Periodic Maintenance...
Page 84: Disc Changer Run-In
Disc Changer Run-in Disc changer run-in may be required to stabilize the ascending and descending operations of the disc changer. Situations Requiring This Work • When installing the machine • When the machine has not been used for a prolonged period Procedure Close all the covers.
Page 85 Disc Changer Run-in When the window shown in the following figure appears, click [OK]. Run-in will begin. When a message indicating that work is complete appears, the disc changer run-in is complete. RELATED LINKS ・ VPanel for DWX User's Manual Periodic Maintenance...
Page 86: Correcting The Milling Position
Correcting the Milling Position The accuracy of the milling machine may change if it is used for a long period of time or the surrounding environment changes. Performing automatic correction will correct the ATC magazine and rotary axis posi- tions. Situations Requiring This Work •...
Page 87 Correcting the Milling Position Use the included cloth for maintenance and care to wipe the clamp ( ), correction protrusion ( ), and milling bur sensor ( ) clean. If any dirt is present in these locations, it may not be possible to perform the correction properly. IMPORTANT Also wipe the bottom of the clamp ( ) clean.
Page 88 Correcting the Milling Position Periodic Maintenance...
Page 89 Correcting the Milling Position 2. Attach the automatic correction jig. MEMO The automatic correction jig can be attached to all adapter stockers. Procedure Open the adapter area cover. With its adapter ID facing you, insert the automatic correction jig into the adapter stocker. Insert the adapter slowly.
Page 90 Correcting the Milling Position Close the adapter area cover. Periodic Maintenance...
Page 91 Correcting the Milling Position 3. Perform automatic correction. Procedure Show VPanel. Open the [Machine settings] window. In the top window of VPanel, select the machine to operate. When you have connected multiple machines, you can switch to a different machine to oper- ate by clicking its image under [MACHINE STATUS].
Page 92 Correcting the Milling Position 4. Remove the detection pin and the automatic correction jig. Once correction is complete, remove the detection pin and the automatic correction jig, clean them, and then store them. CAUTION Do not pull the adapter with excessive force when removing it. Doing so may result in injury arising from your hand or arm hitting something.
Page 93 Correcting the Milling Position RELATED LINKS ・ P. 78 Care and Storage of Detection Pin and Automatic Correction Jig Periodic Maintenance...
Page 94: Retightening The Collet
Retightening the Collet Continuous milling will cause the collet to become loose, making it easy for the milling bur to come off. Periodically retighten the collet. Recommended Interval for This Work • Once a month, or when the total work time of the spindle exceeds 200 hours (with slight variation de- pending on the work situation).
Page 95 Retightening the Collet When the window in the following figure is displayed, click [OK]. The spindle unit will move to the milling area. Open the milling area cover. Remove the bit from the torque screwdriver and attach the collet attaching/detaching jig to it. IMPORTANT Be sure to use the 0.3 N·m torque screwdriver sleeve.
Page 96 Retightening the Collet Use the torque screwdriver to retighten the collet. Align the collet with the groove in the collet attaching/detaching jig. Tighten the screws until turning the handle of the torque screwdriver no longer turns the screw bit. Close the milling area cover. The retightening of the collet is complete when the spindle unit moves to its original position and [The operation is complete.] is displayed.
Page 97: Regulator Maintenance
Regulator Maintenance Cleaning the Bowl The regulator is equipped with a filter that becomes filled with drainage (moisture and dust) over time. When a certain amount of drainage collects, it drains automatically from the drain hose, but dirt remains inside the bowl ( ). In the following situations, remove the bowl from the regulator and clean the bowl.
Page 98 Regulator Maintenance Required item Torque screwdriver (0.6 N·m) Procedure Stop the supply of compressed air. Use a torque screwdriver to loosen the screws in the two locations shown in the following figure by about three turns. Remove the regulator. Remove the bowl from the regulator. Periodic Maintenance...
Page 99 Regulator Maintenance Wash the bowl using a neutral detergent. After making sure that the bowl is completely dry, attach the bowl to the regulator. Attach the regulator to the machine. Use a torque screwdriver to tighten the screws in the two locations shown in the following figure. Tighten the screws until turning the handle of the torque screwdriver no longer turns the screw bit.
Page 100 Regulator Maintenance Resume the supplying of compressed air. Periodic Maintenance...
Page 101: Replacing Consumable Parts
Replacing Consumable Parts Replacing Parts Used in Milling ..............101 Replacing Milling Burs ................. 101 Replacing Consumable Parts...
Page 102: Replacing Parts Used In Milling
Replacing Parts Used in Milling Contact your authorized DGSHAPE Corporation dealer or visit our website to purchase items. Part name Replacement time/Guideline When the total work time of the spindle exceeds 2,000 hours (with variation depending on the work situation).
Page 103: Troubleshooting Methods
Troubleshooting Methods...
Page 104: Machine Trouble
Machine Trouble Initialization is Not Performed or Initialization Fails ........... 104 Are any covers open? ................104 Is the milling bur caught on anything? ............104 Is anything caught on the spindle unit or rotary axis unit? ......104 Non-responsive Built-in Panel Touch Sensor ............105 Is the milling area cover or tool area cover open? ........
Page 105: Initialization Is Not Performed Or Initialization Fails
Initialization is Not Performed or Initialization Fails Are any covers open? Keep the covers closed during startup. For safety, the initial operations are not performed if a cover is open when the machine starts. Is the milling bur caught on anything? The milling bur gripped by the spindle unit may fail to perform the initial operations if it is caught on the workpiece or something similar.
Page 106: Non-Responsive Built-In Panel Touch Sensor
Non-responsive Built-in Panel Touch Sensor Is the milling area cover or tool area cover open? This machine restricts some operations when the milling area cover or tool area cover is open. Close these covers. Are you wearing gloves? The touch sensor will not respond if you are wearing gloves. Operate the touch sensor with a bare hand. Machine Trouble...
Page 107: Vpanel Does Not Recognize The Machine
Make sure that the cables are connected. Refer to the "Setup Guide" ("Connecting the Power Cord") to per- form the work. RELATED LINKS ・ DWX-53DC Setup Guide Is the driver installed correctly? If the connection to the computer is not made according to the procedure described, the driver will not be installed correctly.
Page 108: Adapter Ids Cannot Be Read
Adapter IDs Cannot Be Read Is part of the barcode on the adapter ID label missing or is this barcode dirty? Clean the barcode. If part of the barcode is missing or if the barcode is excessively dirty, affix a new label from the sheet of labels included with the machine.
Page 109: No Data Can Be Output To The Machine Or The Machine Does Not Operate Even Though Data Is Being Output
No Data Can Be Output to the Machine or the Machine Does Not Operate Even Though Data Is Being Output Are any covers open? If a cover is open, the machine will not start milling even if milling data is being received. Close the cover, and then press the touch sensor to start milling.
Page 110: The Computer Shuts Down When Connecting Multiple Machines
2. Remove the USB cable from the computer. 3. Restart the computer. 4. Start VPanel. If VPanel will not start, reinstall it. 5. Set the machine IDs again so there are no duplicates. RELATED LINKS ・ DWX-53DC Setup Guide Machine Trouble...
Page 111: The Spindle Does Not Rotate
The spindle does not rotate. Is the spindle belt damaged or disconnected? Check inside the maintenance cover. If the spindle belt is damaged, replace it. RELATED LINKS ・ P. 101 Replacing Parts Used in Milling Machine Trouble...
Page 112: The Ionizer Is Ineffective
Do not touch the inside of the ionizer. RELATED LINKS ・ P. 71 Milling area cleaning Is the machine grounded? Ground the unit with the ground wire. The ionizer will not function properly if the machine is not ground- RELATED LINKS ・ DWX-53DC Setup Guide Machine Trouble...
Page 113: Compressed Air Does Not Come Out
Compressed Air Does Not Come Out Does the operation require compressed air? Compressed air is only supplied during some operations, such as when the spindle is rotating or when re- placing the milling bur. Is the regulator properly connected and are the pressure settings correctly configured? •...
Page 114: Automatic Correction Fails
Automatic Correction Fails Is the automatic correction jig, detection pin, ATC magazine, or clamp dirty? Clean away any grime on the automatic correction jig, the detection pin, the ATC magazine, and the clamp. These items being dirty due to a buildup of milling waste or the like may impede correct sensor operation, making detection impossible.
Page 115: Milling Quality Problems
Milling Quality Problems The Milled Surface Is Not Attractive............... 115 Is the workpiece secured loosely? ............115 Is the milling bur worn? ............... 115 Are the milling conditions too strict? ............115 There Is a Line of Level Difference in the Milling Results ........116 Is the machine out of correction? ............
Page 116: The Milled Surface Is Not Attractive
The Milled Surface Is Not Attractive Is the workpiece secured loosely? Check the mounting condition of the workpiece. If the workpiece is not mounted on the machine correctly, the screws may come loose during milling, possibly leading to misalignment. RELATED LINKS ・...
Page 117: There Is A Line Of Level Difference In The Milling Results
There Is a Line of Level Difference in the Milling Results Is the machine out of correction? The origin point may become out of position due to prolonged use or relocating the machine, which can result in a line of level difference. Perform automatic correction. If the expected results cannot be ob- tained even after performing automatic correction, perform manual correction.
Page 118: Chipping (Edges Of Milling Products Become Chipped) Occurs
The vibration from milling can shake the installation base. Install the machine in a stable location. RELATED LINKS ・ DWX-53DC Setup Guide Is the workpiece secured loosely? Check the mounting condition of the workpiece. If the workpiece is not mounted on the machine correctly, the screws may come loose during milling, possibly leading to misalignment.
Page 119: A Hole Opens In The Milling Results
A Hole Opens in the Milling Results Do the milling bur diameter and the milling bur stocker number match the CAM settings? Check the CAM's milling bur settings. Is the machine out of correction? The origin point may become out of position due to prolonged use or relocating the machine, which can affect milling results.
Page 120: The Dimensions Of The Milling Results Do Not Match
The Dimensions of the Milling Results Do Not Match Does the milling bur diameter match the CAM settings? Check the CAM settings. Is the CAM shrinkage factor setting appropriate for the workpiece? Check the CAM settings. Do the settings of the sintering program match the workpiece? Check the sintering program settings to see if they match the manufacturer's workpiece being used.
Page 121: Installation Trouble
Installation Trouble Driver Installation Is Impossible ..............121 Installing the Driver in Windows 11 (Procedure A) ........121 Installing the Driver in Windows 11 (Procedure B) ........122 Installing the Driver in Windows 10 or 8.1 (Procedure A) ........ 123 Installing the Driver in Windows 10 or 8.1 (Procedure B) ........
Page 122: Driver Installation Is Impossible
Driver Installation Is Impossible If installation quits partway through or when VPanel does not recognize the machine, the driver may not have been installed correctly. In such cases, perform the following procedures. (If procedure A does not solve your problem, perform procedure B.) Installing the Driver in Windows 11 (Procedure A) Procedure Connect the machine to the computer with the USB cable and turn on the machine.
Page 123: Installing The Driver In Windows 11 (Procedure B)
Driver Installation Is Impossible Installing the Driver in Windows 11 (Procedure B) Procedure Connect the machine to the computer with the USB cable and turn on the machine. If the [Found New Hardware] message appears, click [Close] to close it. Disconnect any USB cables for printers or other such equipment other than this machine.
Page 124: Installing The Driver In Windows 10 Or 8.1 (Procedure A)
Driver Installation Is Impossible Installing the Driver in Windows 10 or 8.1 (Procedure A) Procedure Connect the machine to the computer with the USB cable and turn on the machine. Click [Desktop]. Right-click the [Start] button, and then click [Control Panel]. Click [View devices and printers] or [Devices and Printers].
Page 125: Installing The Driver In Windows 10 Or 8.1 (Procedure B)
Carry out the steps from step 3 in the following topic to uninstall the driver. P. 126Uninstalling the Driver in Windows 10 or 8.1 Reinstall the driver according to the procedure in the Setup Guide ("Installing the Software"). RELATED LINKS ・ DWX-53DC Setup Guide ("Installing the Software") Installation Trouble...
Page 126: Uninstalling The Driver
Start Explorer, and open the drive and folder where the driver is stored. Go to the DGSHAPE Corporation website, download the driver for the machine you want to re- move, and then specify the folder where you want to extract the downloaded file.
Page 127: Uninstalling The Driver In Windows 10 Or 8.1
Start Explorer, and open the drive and folder where the driver is stored. Go to the DGSHAPE Corporation website, download the driver for the machine you want to re- move, and then specify the folder where you want to extract the downloaded file.
Page 128: Uninstalling Vpanel
Uninstalling VPanel When uninstalling VPanel, perform the following procedure. Uninstalling VPanel in Windows 11 Procedure Exit VPanel. (Right-click in the task tray and select [Exit].) Click [Start]>[All Apps]>[Windows Tool]. Click [Control Panel]. Click [Uninstall a program]. Select [VPanel for DWX], and then click [Uninstall]. Follow the on-screen instructions to uninstall VPanel.
Page 129: Uninstalling Vpanel In Windows 10 Or 8.1
Uninstalling VPanel Uninstalling VPanel in Windows 10 or 8.1 Procedure Exit VPanel. (Right-click in the task tray and select [Exit].) Right-click the [Start] button, and then click [Control Panel]. Click [Uninstall a program] (or [Programs and Features]). Select [VPanel for DWX], and then click [Uninstall]. Follow the on-screen instructions to uninstall VPanel.
Page 130: Message Handling
Message Handling VPanel Error Messages ................130 [1000-****][The % limit switch was not found.]......... 130 [1006-02**][The % axis position has been shifted.] ........130 [1017-0000][The milling area cover or tool area cover was opened.] ..... 131 [1017-0001][The milling area cover, tool area cover, or adapter cover was opened.] ..................
Page 131: Vpanel Error Messages
1 to 15. RELATED LINKS ・ http://www.dgshape.com/ [1000-****][The % limit switch was not found.] The name of the axis ([X], [Y], [Z], [A], [B] or a combination of these axes) is displayed for [%].
Page 132: [The Milling Area Cover Or Tool Area Cover Was Opened.]
VPanel Error Messages Review the CAM settings and the shape specified in the CAD data. [1017-0000][The milling area cover or tool area cover was opened.] Situation/Error Cause The milling area cover or tool area cover was opened during spindle rotation. For safety, the machine comes to an emergency stop if the milling area cover or tool area cover is opened while the spindle is rotating.
Page 133: [101C-0000][The Milling Bur Sensor Was Not Found.]
VPanel Error Messages [101C-0000][The milling bur sensor was not found.] Situation/Error Cause The operation may be inhibited by milling waste or an obstruction. Procedure Turn off the power. Remove any objects blocking the operation of the machine and any accumulated milling waste. Turn on the power, and then resume operation.
Page 134: [101D-01**] [The % Milling Bur Cannot Be Released. It Might Be Broken From The Root.]
VPanel Error Messages [101D-01**] [The % milling bur cannot be released. It might be broken from the root.] [%] indicates a milling bur stocker number from [1] to [16]. Situation/Error Cause 1 The milling bur may be broken from the root due to use exceeding its service life. Procedure Hold down the touch sensor on the built-in panel.
Page 135: [101F-****][The % Milling Bur Chucking Has Slipped Out.]
VPanel Error Messages • When the milling bur is broken Replace the milling bur with a new one. • When the installation position of the milling bur holder is not appropriate Install the milling bur holder in the correct position. P.
Page 136: [1020-****][The % Milling Bur Is Too Long.]
VPanel Error Messages [1020-****][The % milling bur is too long.] [%] indicates a milling bur stocker number from [1] to [16]. Situation/Error Cause There is a possibility that the position of the milling bur holder is not correct. Procedure Check the milling bur. Check that the milling bur length is appropriate (40 to 55 mm [1.58 to 2.16 in.]).
Page 137: To [1028-0000] [Milling Data Error. ]
VPanel Error Messages Clearing Errors • If the error occurred during milling Click [Continue] in the error display window in VPanel. Milling will resume. • If the error occurred while the machine was on standby Click [OK] in the error display window in VPanel. This will clear the error.
Page 138: [The Spindle Experienced An Overload.]
VPanel Error Messages [1029-0000][The spindle experienced an overload.] Situation/Error Cause • The spindle unit is overloaded. • The milling bur is worn. • A workpiece that cannot be milled by the machine is being used. • The milling conditions are too strict. Procedure Turn off the power.
Page 139: [102D-0000][The Spindle Can Not Be Turned.]
VPanel Error Messages Allow the machine to rest for some time before turning the power on. The motor may have overheated. [102D-0000][The spindle can not be turned.] Situation/Error Cause The cable may be broken or the spindle unit may be defective. Turn off the power and contact your authorized Roland DG Corporation dealer.
Page 140: [The Dust Collector Filter Needs To Be Replaced.]
VPanel Error Messages [1030-0001][The dust collector filter needs to be replaced.] Situation/Error Cause • The dust collector filter has deteriorated. • There is a problem with the connection between the machine and the dust collector. Procedure Replace the dust collector filter. For information on how to replace the dust collector filter, refer to the dust collector's documenta- tion.
Page 141: [103D-0000][Milling Data Error. The Milling Bur Cannot Reach The Milling Position.]
The versions of VPanel and the machine's firmware may not match. Download the latest versions of VPanel and the machine's firmware, install these versions, and then perform automatic correction. RELATED LINKS ・ http://www.dgshape.com/ [103D-0000][Milling data error. The milling bur cannot reach the milling posi- tion.]...
Page 142: [104A-****][The Adapter With Id Number % Could Not Be Grasped.]
VPanel Error Messages Turn off the power. Follow the instructions displayed in VPanel to remove the adapter. [104A-****][The adapter with ID number % could not be grasped.] [%] indicates the ID of the adapter ([1] to [100]) or of the automatic correction jig ([#]). Clamp (storage destination) 01 to 06...
Page 143: [104D-****][An Adapter With The Same Id Was Found.]
VPanel Error Messages Check the adapters that are not in use and remove them from their adapter stockers. • If the error occurred during milling Press the touch sensor on the built-in panel. Milling will resume. • If the error occurred while the machine was on standby Hold down the touch sensor on the built-in panel.
Page 144: [1050-****][The Operation To Read A Barcode Failed.]
VPanel Error Messages Top surface Reverse side [1050-****][The operation to read a barcode failed.] Situation/Error Cause • The adapter ID has not been affixed to the adapter. • Dirt has affixed to the adapter ID. • Dirt has affixed to the barcode sensor. Procedure Hold down the touch sensor on the built-in panel.
Page 145: [****-****][An Unknown Error Occurred.]
VPanel Error Messages Press the touch sensor on the built-in panel. Milling resumes. • If the error occurred while the machine was on standby Hold down the touch sensor on the built-in panel. This will clear the error. If the Error Occurs Again Contact your authorized Roland DG Corporation dealer.
Page 146: Other Error Messages
P. 121Driver Installation Is Impossible Refer to the Setup Guide to redo the settings for connecting multiple units. RELATED LINKS ・ DWX-53DC Setup Guide [The adapter to use during milling has not been set.] Procedure Install the adapter to use in the adapter stocker.

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