INSTRUCTION AND TRACKER 1624 WARNING MANUAL READ CAREFULLY BEFORE USE. For correct and safe use, follow the instructions below. Keep this manual and the booklet supplied with the endothermic engine for future reference. MANUFACTURER 'S DATA IMER INTERNATIONAL S.P.A. località SALCETO - 53036 POGGIBONSI (SI) - ITALY Tel.
(hereinafter "Manual") supplied with it. All rights reserved. This document is the exclusive property of IMER INTERNATIONAL S.P.A. and is reserved for the user for whom it is intended. The drawings and anything else contained in this manual are of a technical nature and may not be reproduced and/or disclosed, either completely or in part, without specific written authorisation from IMER INTERNATIONAL S.P.A.
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL SYMBOL DESCRIPTION TITLE / DEFINITION USED Personnel, generally lacking specific skills, who perform the operations necessary to operate the OPERATOR ASSIGNED machine. TO USING THE necessary, they perform simple MACHINE interventions to adjust or restore the operation of the machine.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL CONTENTS SAFETY MEASURES ..................... 8 INDICATIONS ON SAFETY WARNINGS ..............8 READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS ......8 SAFETY LABELS AND SIGNS ..................9 SAFETY DEVICES ON THE MACHINE ..............10 PERSONAL PROTECTION EQUIPMENT ..............10 RESIDUAL RISKS .......................
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL 4.5.4 Operator handle ....................31 4.5.5 Light beacon....................32 4.5.6 Left side technical compartment ..............32 4.5.7 Platform ......................32 4.5.8 Right side technical compartment ..............33 4.5.9 165BAuxiliary connections ................33 USER INSTRUCTIONS ..................34 MANUFACTURER'S INTENDED USE ................
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1 SAFETY MEASURES INSTRUCTIONS ADDRESSED TO: For correct and safe use of the machine, read the contents described in this chapter carefully. 1.1 INDICATIONS ON SAFETY WARNINGS The manual indicates the warnings and classifies them with the words DANGER – ATTENTION – CAUTION - NOTE according to the degree of danger they represent.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1.3 SAFETY LABELS AND SIGNS ATTENTION It is advisable not to remove the labels affixed to the machine; the labels must be securely fixed, kept intact and in an excellent legible condition. Labels are affixed to the machine, each of which provides the relative condition to which the operator must refer.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1.4 SAFETY DEVICES ON THE MACHINE The machine is equipped with the following safety systems. Ref. Description PROTECTION CASING LOCK KEY It ensures that access to the inside of the machine cannot occur accidentally, or intentionally, by unauthorised personnel.
Safety, as far as possible, has been integrated into the design and construction; however, in order to avoid any condition of danger to persons or damage to the machine caused by residual risks or by non-obvious risks, IMER INTERNATIONAL S.P.A. recommends that all machine personnel (operators and maintenance technicians) strictly follow the warnings indicated in this manual.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1.9 BEFORE OPERATING THE MACHINE CAUTION It is EXTREMELY IMPORTANT to heat the hydraulic oil BEFORE starting work. • Operate the devices hydraulically and heat the hydraulic oil. During the heating phase, the operator must check the correct operation of the machine or any need for maintenance.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1.13 VENTILATION DANGER DISCHARGE GAS: exhaust fumes are fatally harmful. • It is very dangerous to breathe in exhaust gases. The machine must be used outdoors. If working in a hole, tunnel or trench, take proper precautions to vent exhaust gases to the outside before starting the engine.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1.16 SAFETY MEASURES WHILE DRIVING Work manoeuvres In normal (non-emergency) situations ALWAYS steer as slowly as possible. Steering sharply or from a standstill can shorten the useful life of the machine and of the tracks. Transfer direction variations must be slow such as not to overload the drive wheels, especially on uneven and non-level terrain.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 1.19 PARKING CAUTION • Always apply the parking brake in case of parking on sloping ground or in the event of parking due to machine inactivity. • Lock the tracks with additional wedges in case of lengthy parking on steep terrain.
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL Cleaning the machine Periodically cleaning the machine from dust and grease helps to keep it in an optimal operating condition. Hydraulic pressure regulation Qualified personnel can measure and adjust hydraulic pressure following the correct procedures and using appropriate instrumentation.
Any attempt to disassemble, modify or tamper with a component of the machine by the User or by unauthorised personnel will void the warranty and will relieve IMER INTERNATIONAL S.P.A. from any liability for any damage to persons or property resulting from such tampering.
WARNING MANUAL Parts excluded from warranty Wear parts and all tools and consumables possibly supplied by IMER INTERNATIONAL S.P.A. together with the machine are excluded from the warranty. The warranty does not include and does not cover faults and/or damage resulting from: •...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 2.5.3 Manual recipients 153B This Manual is intended for operators and technicians so that they can become familiar with and use the machine correctly; to identify the recipients of the manual, refer to the "PERSONNEL QUALIFICATION" table on page 5.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 2.6 IDENTIFICATION OF PICTOGRAMS 2.6.1 Pictograms used in the instruction manual 155B NOTE Always comply with the signs and indications of the symbols indicated in this manual and operate exclusively according to the instructions provided.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 2.6.2 Pictograms used on packaging 156B If present, always respect the signs and indications of the symbols indicated on the packaging and operate exclusively according to the instructions provided. 2.6.3 Terminology conventions - definitions 157B Technical terminology is used in the manual;...
PERSONAL PROTECTION EQUIPMENT ATTENTION Carefully read the SAFETY MEASURES indicated in chap. 1. IMER INTERNATIONAL S.P.A. declines all responsibility for any damage to property and/or to persons resulting from improper interventions performed by unqualified, untrained or unauthorised personnel. CAUTION Check the load during the LOADING, UNLOADING and HANDLING operations of the machine.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 3.2 LIFTING PROCEDURES DANGER DANGER OF LOAD INSTABILITY. During handling, make sure that there are no unauthorised personnel near the area where the lifting and handling of the load takes place. Always keep a safe distance.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 3.3 UNPACKING NOTE All packaging materials used (if any) are recyclable and must be disposed of in accordance with the laws in force regarding DISPOSAL AND RECYCLING dictated in the country where the machine is being used.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 4 TECHNICAL DESCRIPTION INSTRUCTIONS ADDRESSED TO: 4.1 GENERAL TECHNICAL DATA 4.1.1 General machine performance 159B 8 km/h (forward) Advancement speed (*) km/h 4 km/h (reverse) Max. possible slope ° (degree of inclination) 20° Max. gradient that can be travelled with load °...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 4.5 GENERAL MACHINE DESCRIPTION Right Driving side Left Left Accessory side Right Figure 4-1: Identification of the main machine components Ref. Description Folding platform Engine access technical compartment Operator controls Operator handle Light beacon (optional, if present)
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 4.5.1 Platform The platform (1) is non-slip and hinged to the guide frame. A damping system reduces vibrations transmitted to the lower limbs. For the safety of the operator, the platform is equipped with a locking system (with spring retention) that prevents accidental closure.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 4.5.5 Light beacon Optional, if any. The LED headlight (5) allows lighting of the work area in conditions of night-time or poor visibility. For the use of the headlight, refer to para. 5.10 on page 41.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 4.5.8 Right side technical compartment Access to the technical compartment (10) is protected by the panel equipped with a key lock. Driving side Figure 4-9: Right side technical compartment 4.5.9 Auxiliary connections 165B The installation of auxiliary accessories (ref.
The machine is designed to be used by a single operator. TRACKER 1624 is a self-propelled tracked machine equipped in the standard version with box and shovel; it has been designed and built for the self-loading, transportation and unloading operations of earth, sand, excavation debris and other loose materials within the limits of use described in the technical characteristics.
Any modification not authorised by IMER INTERNATIONAL S.P.A. that alters its intended functions, modifying the risks and/or generating additional ones, will be the full responsibility of those persons that perform such alterations. Any use of the machine other than that envisaged must be authorised in advance in writing by IMER INTERNATIONAL S.P.A.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.4 PREPARATION FOR OPERATION ATTENTION The operator must be instructed in the correct operation of the machine and in the safety conditions contained in this Manual. 5.5 OPERATOR WORK POSITION – DRIVING SIDE The operator's work position refers to the driving side and constitutes the area in which there is reference to the right and left sides of the machine.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.6 ZONES ACCESSIBLE TO THE OPERATOR They constitute the areas where the operator can access for the activities to be performed on the machine. B1 Radiator compartment: access by removing the right side door.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.8.2 Turning on the machine 168B • Turn the key of the main switch to "ON". • The display (3.2) and the speed selector (3.3)turn on. The display shows the home page for a few seconds.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.9.3 Main page 174B This page is displayed automatically following the home page. 3.10 WARM UP HOT ENG 3.11 3.12 Figure 5-6: DISPLAY – Main page Ref. Description Indicator of the working hours of the machine together with the hourglass symbol Number of engine revolutions (rpm) Indication of the chosen speed of the speed selector (ref.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.9.5 Autoidle Function The Autoidle system works on the basis of the detection of the load to which the engine is subjected; in the case of operations that involve a low load on the engine, the system may not intervene in a completely correct manner.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.9.7 Anomalies shown on the display 177B Number of flashes Anomaly / fault Possible anomaly Constant access Oil alarm Wiring fault or insufficient oil Regulator fault or excessive Battery voltage problem electrical load Wiring anomaly or blocked...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.11 FUEL TANK FILLING ATTENTION • Never refuel with the engine running. • DO NOT SMOKE during refuelling operations. • Fuel dispersed on hot surfaces may cause fire. • DO NOT INHALE fuel vapours. Refuel outdoors or in well-ventilated places.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.12 USE OF THE PLATFORM 192B Open position: allows the operator to drive on board the machine. • Raise the platform stop bracket (A). • Lower the platform (B). • Lower the platform locking latch (C) .
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.14 MACHINE TRANSFER 5.14.1 Straight transfer 178B FORWARD direction transfer Forward transfer • Slowly push both levers (3.5 – 3.6) to move forward. The machine moves forward. Stop (STOP) STOP • Slowly move both levers (3.5 –...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.14.2 Curvilinear transfer 179B To advance in curves use the two transfer levers (3.5 – 3.6) as indicated. LEFT Curve (forward) Left forward steering • Push the right lever (3.6) forward. The machine moves forward rotating to the left.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.14.3 Counter-rotation To rotate in place use the two transfer levers (3.5 – 3.6) as indicated. LEFT counter rotation ATTENTION This operation causes fast rotation in place to the left; perform the movement at a reduced speed.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.15.1 Tool-holder manoeuvres (AUX2) Lifting the tool-holder Raises the accessory • 180BPush the right lever forward (3.8). The accessory lifts. Tool-holder return • 180BPush the right lever back (3.8). The accessory is lowered. Lowers the accessory 5.15.2...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.15.3 Auxiliary switching valve control lever (AUX1) 185B Allows or facilitates the use of unidirectional tools such as demolition hammer, drill, water pump, concrete mixing kit, etc., conveying the return flow directly to the tank.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL ASSEMBLY OF ACCESSORIES WITH LIFTING MEANS Example image Figure 5-13: Accessory assembly If you have appropriate lifting equipment, harness the accessory at the four points (A) and (B) as shown in the figure. Use steel cables with a minimum capacity of 300 kg.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.16.3 Self-loading shovel 189B The self-loading shovel is assembled directly on the box (para. 5.16.2) and can only be used for the loading of debris or loose materials. DANGER USE OF THE SELF-LOADING SHOVEL FOR EXCAVATION IS ABSOLUTELY FORBIDDEN.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL Introduce the hydraulic pipes L = 2200 mm and L = 2550 mm into the appropriate box guides then assemble the female quick couplings at the ends of both, using the dedicated sealing washers.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.16.6 Concrete mixing kit 191B The concrete mixing kit consists of a 350-litre mixing tank, driven by a hydraulic engine. It is suitable for the mixing of building conglomerates, concrete or lime, composite or similar soils in the nursery sector, feed and similar substances in the agricultural sector.
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL LOADING OPERATIONS UNLOADING OPERATIONS Tank revolutions adjustment valve Shovel position during unloading operation Tool-holder control lever Shovel control lever ASSEMBLY OF THE SELF-LOADING SHOVEL CONCRETE MIXING KIT (OPT) Example images. 1) Move the mixing tank to the unloading position. Insert the cylinder lock.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.17 AUX1 HYDRAULIC POWER TAKE-OFF AND SWITCHING VALVE OIL FLOW: 26 l/min. The power take-off terminals are positioned on the right side of the machine (AUX 1). For ease of use, equip the terminals with 3/8 "male and 3/8"...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.18 ACCESSORY REPLACEMENT ATTENTION • Use appropriate cables and tools for lifting. The lifting cables must have a sufficient length to allow good coupling to the lifting means. • Make sure there are no persons in the manoeuvring area.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.19 RUBBER TRACKS ATTENTION If a crack in the rubber reaches the metal cords, they can rust, corrode and cut. As soon as a crack appears, it must be repaired immediately by vulcanising it.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 5.21 PARKING THE MACHINE At the end of a working day, the following procedures must be followed: Parking the machine Drive the machine to a safe place with flat ground. Bring the throttle lever forward to reduce the engine rotation speed.
ATTENTION Carefully read the SAFETY MEASURES indicated in chap. 1. IMER INTERNATIONAL S.P.A. is not liable for damage to property, persons and animals caused by accidents due to failure to comply with the instructions in this manual. 6.1 MAINTENANCE INTERVALS The ranges proposed relate to the type of environment in which the machine is being used.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL Checkpoint Service Employee Air filter Cleaning the air filter Every 200 working hours Engine oil filter Replace the filter. Every 500 working hours Air filter Replace the cartridge. Every 600 working hours (Before performing the above services)
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.3 CHECKS AND MAINTENANCE TO BE PERFORMED WHEN NECESSARY 6.3.1 Track tension check 199B When the tracks show obvious signs of relaxation or there is an overhang of the teeth of the traction wheels, a check of their tensioning is necessary.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.3.3 Rubber tracks 201B ATTENTION The rubber tracks must be repaired or replaced as indicated below. If you need to repair or replace a track, contact your dealer. Ref. Description Replace the track when the thickness of the tread is 5 mm or less.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.3.4 Replacing fuses 202B Access from the right door. The fuses protect the electrical circuit from damage caused by overloads or short circuits. If a fuse is replaced, replace it with one of the same type and size.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.3.5 BATTERY 203B ATTENTION Before performing any maintenance on live parts, remove the fuse from its seat to isolate the battery circuit. ATTENTION • The battery generates FLAMMABLE GASES that can explode. • DO NOT SMOKE during battery checks.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.3.6 General lubrication 204B • Perform lubrications at the points indicated when necessary as shown in the "Recommended lubrication table". Figure 6-4: MAINTENANCE – General lubrication 6.4 DAILY CHECKS AND MAINTENANCE 6.4.1 Engine oil level...
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.4.3 Machine inspection 208B Check the correct tightening of the screws of the tool-holder. Check that all the bolts are tight. Tighten all the slow clamping elements and replace all the damaged ones. Check that there are no breaks in the cylinder attachment areas. Repair any damaged parts.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.4.5 Check and possible replacement of hydraulic system filters 215B Maintenance intervals: Component Frequency Checking the condition Daily Replacement Replace the filter element if the indicator indicates the need The filters are located under the tool-holder lifting cylinder 1.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.5 CHECKS AND MAINTENANCE EVERY 100 HOURS 6.5.1 Engine oil replacement 216B Maintenance intervals: Component Frequency Checking the condition Daily For replacement operations, refer to Table 6-1 and to the engine instruction manual. Dispose of USED OIL AND USED FILTERS in accordance with the regulations in force in the country of use of the machine.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL Place the machine on flat ground with the cylinders of the accessory holder and, if present, of the loader shovel fully extended. 2. Insert the safety device against accidental lowering and turn off the engine.
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL In machines where it is present, it is necessary to ensure that the battery always remains charged, especially if the machine is idle for a long time. The battery may also discharge even if the terminals are covered with ice or snow, short-circuiting.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL VERY SANDY OR DUSTY ENVIRONMENTS The presence of particles in the air can help accelerate the wear of the components; in fact, the particles that settle on the moving parts act as abrasives. To avoid this problem, it is necessary to proceed more often with lubrication and perform more frequent maintenance of the air intakes and filters.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 6.9 MACHINE STORAGE ATTENTION Perform the operations for storing of the engine following the instructions provided in the appropriate manuals. If the machine is inside a warehouse, to prevent rust, it is advisable to use well-ventilated rooms.
IMER INTERNATIONAL declines all responsibility in the event of damage caused by the use of non-original parts unless expressly authorised. IMER INTERNATIONAL declines all responsibility in the event of damage caused by the use of non-original parts unless expressly authorised.
INSTRUCTION AND TRACKER 1624 WARNING MANUAL 8 DISPOSAL OF THE MACHINE THE DISASSEMBLY OPERATIONS MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL ENABLED FOR SUCH OPERATIONS. INSTRUCTIONS ADDRESSED TO: PERSONAL PROTECTION EQUIPMENT ATTENTION Carefully read the SAFETY MEASURES indicated in chap. 1.
Failure to perform the same may result in forfeiture of the warranty. Correct maintenance is essential to guarantee the machine a long life in optimal conditions. For this reason, IMER INTERNATIONAL has prepared a series of checks and interventions to be performed at authorised assistance centres.
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL INTERVENTION NO. 2 SERVICE INTERVENTION (*) Notes: PERFORMED AT (TIME):: __________________ STAMP AND SIGNATURE ON (DATE): ____________________ INTERVENTION NO. 3 SERVICE INTERVENTION (*) Notes: PERFORMED AT (TIME):: __________________ STAMP AND SIGNATURE ON (DATE): ____________________ INTERVENTION NO.
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INSTRUCTION AND TRACKER 1624 WARNING MANUAL INTERVENTION NO. 6 SERVICE INTERVENTION (*) Notes: PERFORMED AT (TIME):: __________________ STAMP AND SIGNATURE ON (DATE): ____________________ INTERVENTION NO. 7 SERVICE INTERVENTION (*) Notes: PERFORMED AT (TIME):: __________________ STAMP AND SIGNATURE ON (DATE): ____________________ INTERVENTION NO.
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We warrant to the original purchaser that the IMER equipment described herein (the "equipment") shall be free from defects in material and workmanship under normal use and service for which it was intended for period of one (1) year from the date of purchase by the original purchaser.
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