Carbatec DC-500H Instruction Manual

Portable, 1hp

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DC-500H
CARBATEC PORTABLE
DUST COLLECTOR-1HP
I N S T R U C T I O N S M A N U A L
car bate c.c om.au
V2
1

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  • Page 1 DC-500H CARBATEC PORTABLE DUST COLLECTOR-1HP I N S T R U C T I O N S M A N U A L car bate c.c om.au...
  • Page 2: Introduction

    Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, please call us on 1800 658 111 or email us at info@carbatec.com.au Find us on social media facebook.com/Carbatec instagram.com/Carbatec...
  • Page 3: What's In The Box

    DC-500H WELCOME WHAT’S IN THE BOX The following items are provided in one package. Motor/impeller housing Rubber gasket Bag clamps Collector Swivel casters Impeller housing support Base plate Collector Hardware and tools Bag Collection Upper bag support rod (not shown) Remove parts from all of the cartons and lay them on a clean work surface.
  • Page 4: Key Information

    Freq: reference. Phase: Amp: SERIAL NUMBER: Speed: Lot No.: Serial No.: DATE OF PURCHASE: Date: Made in for: CARBATEC PTY LTD Brisbane - Australia FOR T EC H N I CAL S UPPORT CAL L 1 800 6 58 111...
  • Page 5: Table Of Contents

    Changes and improvements may be made at any time, with no obligation on the part of Carbatec to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
  • Page 6: Safety Instructions - General

    Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS &...
  • Page 7: General Safety

    DC-500H SAFETY INSTRUCTIONS GENERAL SAFETY Operating a power tool can be dangerous if GROUND ALL TOOLS. If the tool is supplied safety and common sense are ignored. The with a 3-prong plug, it must be plugged into operator must be familiar with the operation of a 3-contact electrical receptacle.
  • Page 8 DC-500H GENERAL SAFETY ALWAYS UNPLUG THE TOOL FROM THE MAINTAIN YOUR BALANCE. Do not extend ELECTRICAL RECEPTACLE yourself over the tool. Wear oil resistant when making adjustments, changing parts or rubber soled shoes. Keep floor clear of performing any maintenance.
  • Page 9: Safety Instructions - Dust Collector

    DC-500H SAFETY INSTRUCTIONS ALWAYS WEAR A DUST MASK TO USE A PROPER EXTENSION CORD IN GOOD PREVENT INHALING DANGEROUS DUST CONDITION. Use of extension cords should OR AIRBORNE PARTICLES, including wood be avoided where possible. When using an dust, crystalline silica dust and asbestos extension cord, be sure to have a cord heavy dust.
  • Page 10 DC-500H DUST COLLECTOR SAFETY EMPTYING DUST collection container into an approved airtight When emptying dust from the collection container, metal container. wear a respirator and safety glasses. Empty dust OPERATING LOCATION away from ignition sources and into an approved container.
  • Page 11: Safety Instructions - Electrical

    DC-500H SAFETY INSTRUCTIONS ELECTRICAL SAFETY CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if you do not completely This tool must be grounded while in use to understand the grounding instructions, or if you protect the operator from electric shock. IN THE are not sure the tool is properly grounded.
  • Page 12: Overview

    DC-500H OVERVIEW DC-500H CARBATEC PORTABLE DUST COLLECTOR-1HP Motor Dust collection bag ON / OFF switch Casters Impeller housing Dust filtration bag Dust inlet port FOR T EC H N I CAL S UPPORT CAL L 1 800 6 58 111...
  • Page 13: Specifications

    DC-500H SPECIFICATIONS SPECIFICATIONS CODE DC-500H MOTOR 750W (1HP) induction - regular 10A plug COLLECTION BAG TYPE Plastic DRUM DIAMETER 375mm DUST PORT 1 x 100 mm AIR FLOW MAX 500CFM FILTER BAG FITTED Needlefelt COLLECTION DRUM SIZE Ø375mm OVERALL SIZE (LxWxH) 420mm x 650mm x 1550mm CA RBAT E C.CO M.
  • Page 14: Assembly

    DC-500H ASSEMBLY To keep freight costs to a minimum and reduce damage in transport, this dust collector will require a small amount of assembly. • The single bag dust collector is not pre-assembled. After unpacking, the machine must be assembled.
  • Page 15 DC-500H ASSEMBLY Fig. B The machine is heavy. DO NOT over-exert yourself while assembling the machine. Two or three people are required to safely assemble it. MOUNTING THE CASTERS Position the base plate upside down. Fig. C1 Use the sixteen M5-8 x 10 Phillips Head Screws, nuts and flat washers to mount the castors.
  • Page 16 DC-500H ASSEMBLY The main impeller and motor assembly are heavy and will require a total of two people to complete this part of assembly. D. MOUNTING THE MOTOR ONTO THE COLLECTOR SUPPORT Place the motor onto the collector Fig. D support plate.
  • Page 17 DC-500H ASSEMBLY E. INSTALLING THE Fig.E1 COLLECTOR Place the supplied rubber gasket onto the motor housing. Install the collector over the rubber gasket with six M6-1 x 15 hex bolts as shown. Fig. E1 Attach the two collector support rods to Fig.
  • Page 18 DC-500H ASSEMBLY F. ADJUSTING THE COLLECTOR Fig. F SUPPORT PLATE BOLTS Adjust the two collector support plate hex bolts so that the bolt heads are pressed up against the motor housing, Fig. F1. Wind lock nuts against the support bracket to hold in place,>...
  • Page 19 DC-500H ASSEMBLY ATTACHING THE Fig. H1 FILTRATION BAG Thread one of the long bag clamps through the pocket provided in the bottom of filtration bag. Fig. H1 Hook the top of the filtration bag onto the upper bag support rod. (Not shown) Wrap the opening of the filtration bag Fig.
  • Page 20: Machine Testing

    Connector Connector Grounding kit Flexible hose Hose clamp Bag clamp Dust bag More accessories available, please contact your local Carbatec store for more information. FOR T EC H N I CAL S UPPORT CAL L 1 800 6 58 111...
  • Page 21: Operation

    DC-500H OPERATION OPERATION OPERATION The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation. If you are not experienced with this type of machine, we strongly recommend that you seek additional training outside of this manual.
  • Page 22: Tips For Optimum Performance

    DC-500H OPERATION TIPS FOR OPTIMUM PERFORMANCE • Avoid using more than 3m of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance. • Keep distance between the dust collector and machines as short as possible.
  • Page 23: Maintenance Schedule

    DC-500H MAINTENANCE MAINTENANCE MAINTENANCE SCHEDULE For optimum performance from this machine, this maintenance schedule must be strictly followed ongoing. If you ever observe any of the below, shut down the machine immediately and fix the problem before continuing operations: •...
  • Page 24 DC-500H MAINTENANCE CLEANING YOUR Fig. O FILTER BAG Always wear a respirator and safety glasses when removing, emptying or replacing collection bags as small dust particles can escape the bag during emptying. Fig. O Unclip filter bag and allow to hang inside bottom collection bag.
  • Page 25 DC-500H MAINTENANCE EMPTYING YOUR Fig. P COLLECTION BAG Wear a respirator and safety glasses and ensure that the dust collector is unplugged from power. Unclamp the collection bag. Seal the top of the collection bag to reduce the volume of airborne particles from escaping.
  • Page 26: Parts Diagram

    DC-500H PARTS DIAGRAM DC-500H CARBATEC PORTABLE DUST COLLECTOR-1HP FOR T EC H N I CAL S UPPORT CAL L 1 800 6 58 111...
  • Page 27: Parts Diagrams/Parts List

    DC-500H PARTS LIST PARTS LIST PART PART DESCRIPTION DESCRIPTION REF. REF. CASTER MOTOR SCREW PAN HEAD PACKING SPRING WASHER COLUMN & MOTOR PLATE BASE PLATE SCREW PAN HEAD PACKING INLET COVER COLLECTOR SCREW HEX SOC HEAD COLLECTOR BAG SET SCREW SOC HEAD...
  • Page 28: Troubleshooting

    DC-500H TROUBLESHOOTING TO PREVENT INJURY TO YOURSELF or damage to the dust collector, turn the switch to the “OFF” position and unplug the power cord from the electrical receptacle before making any adjustments. PROBLEM LIKELY CAUSE(S) SOLUTION(S) Dust collector not properly connected Machine does not Connect dust collector to ducting.
  • Page 29 DC-500H TROUBLESHOOTING PROBLEM LIKELY CAUSE(S) SOLUTION(S) Collection bag full. Empty collection bag. Dust extractor does not Clean canister filter. adequately collect Canister filter clogged or at fault. Replace canister filter. dust or chips; poor performance. Remove ducting from dust collector Ducting blocked or restricted.
  • Page 30: Wiring Diagram

    DC-500H WIRING DIAGRAM KJD12 MOTOR 230V 50HZ 750W BROWN BROWN OVERLOAD 6A BLUE BLUE YELLOW GREEN YELLOW GREEN FOR T EC H N I CAL S UPPORT CAL L 1 800 6 58 111...
  • Page 31: Year Warranty

    1. a copy of the order or receipt for the goods; 2. the serial or batch number printed on the A. We warrant that this Carbatec product will be free machinery manufacturing plate; and from defects caused by faulty workmanship or faulty materials for a period of 1 year from date of sale.
  • Page 32 Carb atec P t y Ltd E info@carbatec.com.au AU: 1800 658 111 NZ: 0800 444 329 1/364 New Cleveland Rd, Tingalpa QLD 4173, Australia ABN 84 010 706 242 ca rbatec.co m . au...

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