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Summary of Contents for Carbatec CDC-650P
- Page 1 C yclone Dust Collector C D C - 6 5 0 P M A N U A L CA RBAT E C .C OM .AU...
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Page 2: Introduction
Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, please call us on 1800 658 111 or email us at info@carbatec.com.au Find us on social media facebook.com/Carbatec instagram.com/Carbatec... -
Page 3: What's In The Box
CDC-650P WELCOME WHAT’S IN THE BOX The following items are provided in 3 packages (1 plywood case and 2 cartons). Base Dust collection Collection bag for End caps Support brackets drum and lid filter Drum lid lifting Connecting Rod Vaccuum hose... -
Page 4: Key Information
Serial No.: DATE OF PURCHASE: Date: Made in for: CARBATEC PT Y LTD Brisbane - Australia F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... -
Page 5: Table Of Contents
Changes and improvements may be made at any time, with no obligation on the part of Carbatec to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine. -
Page 6: Safety Instructions - General
Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS & ACMA database. - Page 7 CDC-650P SAFETY INSTRUCTIONS GENERAL SAFETY Operating a power tool can be dangerous if GROUND ALL TOOLS. If the tool is supplied safety and common sense are ignored. The with a 3-prong plug, it must be plugged into operator must be familiar with the operation of a 3-contact electrical receptacle.
- Page 8 CDC-650P GENERAL SAFETY ALWAYS UNPLUG THE TOOL FROM THE MAINTAIN YOUR BALANCE. Do not extend ELECTRICAL RECEPTACLE yourself over the tool. Wear oil resistant when making adjustments, changing parts or rubber soled shoes. Keep floor clear of performing any maintenance.
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Page 9: Safety Instructions - Dust Collector
CDC-650P SAFETY INSTRUCTIONS ALWAYS WEAR A DUST MASK TO USE A PROPER EXTENSION CORD IN GOOD PREVENT INHALING DANGEROUS DUST CONDITION. Use of extension cords should OR AIRBORNE PARTICLES, including wood be avoided where possible. When using an dust, crystalline silica dust and asbestos extension cord, be sure to have a cord heavy dust. - Page 10 CDC-650P DUST COLLECTOR SAFETY EMPTYING DUST off the dust collector, disconnect it from power, When emptying dust from the collection container, and wait for the impeller to stop–then empty the wear a respirator and safety glasses. Empty dust collection container into an approved airtight away from ignition sources and into an approved metal container.
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Page 11: Safety Instructions - Electrical
CDC-650P SAFETY INSTRUCTIONS ELECTRICAL SAFETY CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if you do not completely This tool must be grounded while in use to understand the grounding instructions, or if you protect the operator from electric shock. IN THE are not sure the tool is properly grounded. -
Page 12: Overview
CDC-650P OVERVIEW CDC-650P CYCLONE DUST COLLECTOR OVERVIEW Motor Cyclone funnel ON / OFF switch Dust collection drum Impeller housing Casters Inlet adapter Dust collection bag Upper cyclone Funnel Canister filter F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... -
Page 13: Specifications
CDC-650P SPECIFICATIONS SPECIFICATIONS CODE CDC-650P MOTOR 1500 W FAN DIAMETER 305 mm INLET DIAMETER 125 mm NUMBER OF INTAKE HOLES 2 x 100 mm AIR FLOW MAX 650CFM CARTRIDGE FILTER SIZE Ø 340 x 600 mm CARTRIDGE FILTER RATE 99% at 1 micron COLLECTION DRUM SIZE Ø... -
Page 14: Assembly
CDC-650P ASSEMBLY To keep freight costs to a minimum and reduce damage in transport, this cyclone dust collector will require a significant amount of assembly and will require some heavy lifting. Ensure you have additional people to assist with lifting etc. - Page 15 CDC-650P ASSEMBLY Fig. B1 The machine is heavy. DO NOT over-exert yourself while assembling the machine. Two or three people are required to safely assemble it. INSTALLING THE MAIN BRACKET Fix the casters on the base by hexagon socket flat head bolts and flat washers.
- Page 16 CDC-650P ASSEMBLY Fig. C1 The main impeller housing is heavy and will require a total of three people to complete this final assembly. C. DUST COLLECTION DRUM AND CYCLONE FUNNEL ASSEMBLY Install the two inch casters on the bottom of the dust collection drum.
- Page 17 CDC-650P ASSEMBLY IMPELLER HOUSING Fig.D1 ASSEMBLY Connect the elbow, rubber gasket and impeller housing by hexagon socket pan head screws together. Fig. D1A Install the connector on the intake barrel. Fig. D2A DUST COLLECTION BAG Fig.D2 ASSEMBLY Install the dust collection bag on the air filter by bag clamp.
- Page 18 CDC-650P ASSEMBLY F. COMBINING BRACKET, Fig. F1 FUNNEL, HOUSING & FILTER This will require assistance. Fix the intake barrel and impeller housing assembly on the bracket by hexagon socket flat head and flat washers. Fig. F1A Connect the intake barrel and cyclone funnel together.
- Page 19 CDC-650P ASSEMBLY CHECKING ASSEMBLY Fig. G1 This unit is fitted with a negative pressure system that retains the collection bag, within the collection drum. The small diameter hose is connected from the impellor housing, to the lower part of the collection drum with supplied hose clamps (Not illustrated).
- Page 20 Bag clamp Dust bag More accessories available, please contact your local Carbatec store for more information. F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1...
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Page 21: Operation
CDC-650P OPERATION OPERATION OPERATION The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation. If you are not experienced with this type of machine, we strongly recommend that you seek additional training outside of this manual. - Page 22 CDC-650P OPERATION TIPS FOR OPTIMUM PERFORMANCE • Avoid using more than 10” of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance. • Keep distance between the dust collectorr and machines as short as possible.
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Page 23: Maintenance
CDC-650P MAINTENANCE MAINTENANCE MAINTENANCE SCHEDULE For optimum performance from this machine, this maintenance schedule must be strictly followed ongoing. If you ever observe any of the below, shut down the machine immediately and fix the problem before continuing operations: •... - Page 24 CDC-650P MAINTENANCE REMOVING/REPLACING COLLECTION DRUM BAG Dispose of the collection drum bag when dust fills Fig. O it 3⁄ 4 full. Replace the bag if it develops a leak or becomes damaged. Fig. O Disconnect machine from power. Loose the two drum lock handles which tighten the drum cover to the collection drum.
- Page 25 CDC-650P MAINTENANCE Q. REMOVING/REPLACING Fig. Q CANISTER FILTER If the canister filter is clogged or dirty and cleaning it does not improve dust-extraction performance, the canister filter must be replaced. Fig. Q Disconnect machine from power. Loose the screws which fixed the rubber gasket and canister filter to the elbow.
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Page 26: Parts Diagrams/Parts List
CDC-650P PARTS DIAGRAM Cyclone Dust Extractor CDC-650P F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... - Page 27 CDC-650P PARTS DIAGRAM PARTS LIST PART PART PART PART DESCRIPTION DESCRIPTION REF. NUMBER REF. NUMBER CDC-650P-001 HEXAGON SOCKET SCREW M8X16 CDC-650P-033 HEXAGON SOCKET SCREW M6X10 CDC-650P-002 FLAT WASHER 8 CDC-650P-034 CARTRIDGE FILTER CDC-650P-003 HEXAGON SOCKET SCREW M8X70 CDC-650P-035 HOSE CLAMP...
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Page 28: Troubleshooting
CDC-650P TROUBLESHOOTING TO PREVENT INJURY TO YOURSELF or damage to the cyclone dust collector, turn the switch to the “OFF” position and unplug the power cord from the electrical receptacle before making any adjustments. PROBLEM LIKELY CAUSE(S) SOLUTION(S) Cyclone dust collector not properly Connect dust collector to ducting. - Page 29 CDC-650P TROUBLESHOOTING PROBLEM LIKELY CAUSE(S) SOLUTION(S) Collection bag full. Empty collection bag. Dust extractor does not adequately Canister filter clogged or at fault. Clean canister filter. collect dust or chips; Replace canister filter. poor performance. Ducting blocked or restricted. Remove ducting from dust collector inlet and unblock restriction.
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Page 30: Wiring Diagram
CDC-650P WIRING DIAGRAM F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... -
Page 31: Warranty
1. a copy of the order or receipt for the goods; 2. the serial or batch number printed on the A. We warrant that this Carbatec product will be free machinery manufacturing plate; and from defects caused by faulty workmanship or faulty materials for a period of 2 years from date of sale. - Page 32 C a r b at e c P t y L td E info@carbatec.com.au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road, Wakerley, Queensland Australia 4154 ABN 84 010 706 242 CA R BATEC .C O M .AU...
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