Carbatec CDC-850P Manual

Cyclone dust collector

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C yclone Dust Collector
C D C - 8 5 0 P M A N U A L
2
CA RBAT E C .C OM .AU

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Summary of Contents for Carbatec CDC-850P

  • Page 1 C yclone Dust Collector C D C - 8 5 0 P M A N U A L CA RBAT E C .C OM .AU...
  • Page 2: Introduction

    Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, please call us on 1800 658 111 or email us at info@carbatec.com.au Find us on social media facebook.com/Carbatec instagram.com/Carbatec...
  • Page 3: What's In The Box

    CDC-850P WELCOME WHAT’S IN THE BOX The following items are provided in 3 packages (1 plywood case and 2 cartons). Base end caps Collection drum and lid Cartridge filter assembly Base Negative pressure hose Drum lid lifting clamps Handle Small hose clamps...
  • Page 4: Key Information

    Serial No.: DATE OF PURCHASE: Date: Made in for: CARBATEC PT Y LTD Brisbane - Australia F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1...
  • Page 5: Table Of Contents

    Changes and improvements may be made at any time, with no obligation on the part of Carbatec to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
  • Page 6: Safety Instructions - General

    Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS & ACMA database.
  • Page 7 CDC-850P SAFETY INSTRUCTIONS GENERAL SAFETY Operating a power tool can be dangerous if GROUND ALL TOOLS. If the tool is supplied safety and common sense are ignored. The with a 3-prong plug, it must be plugged into operator must be familiar with the operation of a 3-contact electrical receptacle.
  • Page 8 CDC-850P GENERAL SAFETY ALWAYS UNPLUG THE TOOL FROM THE MAINTAIN YOUR BALANCE. Do not extend ELECTRICAL RECEPTACLE yourself over the tool. Wear oil resistant when making adjustments, changing parts or rubber soled shoes. Keep floor clear of performing any maintenance.
  • Page 9: Safety Instructions - Dust Collector

    CDC-850P SAFETY INSTRUCTIONS ALWAYS WEAR A DUST MASK TO USE A PROPER EXTENSION CORD IN GOOD PREVENT INHALING DANGEROUS DUST CONDITION. Use of extension cords should OR AIRBORNE PARTICLES, including wood be avoided where possible. When using an dust, crystalline silica dust and asbestos extension cord, be sure to have a cord heavy dust.
  • Page 10 CDC-850P DUST COLLECTOR SAFETY EMPTYING DUST off the dust collector, disconnect it from power, When emptying dust from the collection container, and wait for the impeller to stop–then empty the wear a respirator and safety glasses. Empty dust collection container into an approved airtight away from ignition sources and into an approved metal container.
  • Page 11: Safety Instructions - Electrical

    CDC-850P SAFETY INSTRUCTIONS ELECTRICAL SAFETY CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if you do not completely This tool must be grounded while in use to understand the grounding instructions, or if you protect the operator from electric shock. IN THE are not sure the tool is properly grounded.
  • Page 12: Overview

    CDC-850P OVERVIEW CDC-850P CYCLONE DUST COLLECTOR OVERVIEW Filter cleaning handle Cyclone funnel Remote control Collection drum Electrical control box Wheels Motor Dust collection bag Impeller housing Handle Inlet adapter Cartridge Filter F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1...
  • Page 13: Specifications

    CDC-850P SPECIFICATIONS SPECIFICATIONS CODE CDC-850P MOTOR 1500 W MOTOR SPEED (RPM) 50Hz: 2850 r/min IMPELLER SIZE Ø 330 mm INLET HOLE SIZE Ø 150 mm NUMBER OF INTAKE HOLES 3 x Ø 100 mm BAG SIZE Ø 500 x 1100 mm BAG VOLUME 0.216 m...
  • Page 14: Assembly

    CDC-850P ASSEMBLY To keep freight costs to a minimum and reduce damage in transport, this cyclone dust collector will require a significant amount of assembly and will require some heavy lifting. Ensure you have additional people to assist with lifting etc.
  • Page 15 CDC-850P ASSEMBLY Fig. B1 The machine is heavy. DO NOT over-exert yourself while assembling the machine. Two or three people are required to safely assemble it. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).
  • Page 16 CDC-850P ASSEMBLY C. DUST COLLECTION DRUM ASSEMBLY Install the three wheels to the base of the dust collection drum. Fig. C1A Install the handle bar to the dust collection drum by hexagon socket head bolt M8x20 and flat washer 8, self-locking nut M8.
  • Page 17 CDC-850P ASSEMBLY DUST COLLECTION BAG Fig. D1 ASSEMBLY Fasten the dust collection bag on the canister filter with a bag clamp. Fig. D1 FINAL ASSEMBLY The main impeller housing is heavy and will Fig. E1 require a total of three people to complete this final assembly.
  • Page 18 CDC-850P ASSEMBLY Mount the two drum lid lift clamps to Fig. E2 the tangs with the 8x machine screws and washers. The long threaded bolts should face downwards. Fig. E2A Attach the large diameter flexible hose with a corresponding hose clamp to the drum lid.
  • Page 19 CDC-850P ASSEMBLY Fig. F CHECKING ASSEMBLY This unit is fitted with a negative pressure system that retains the collection bag, within the collection drum. The small diameter hose is connected from the impellor housing, to the lower part of the collection drum with supplied hose clamps (Not illustrated).
  • Page 20 CDC-850P OPERATION The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation. If you are not experienced with this type of machine, we strongly recommend that you seek additional training outside of this manual.
  • Page 21: Operation

    • Red button: stop (OFF) OPTIONAL ACCESSORIES Blast gate Elbow Adaptor Connector Connector Flexible hose Hose clamp Bag clamp Dust bag Grounding Kit More accessories available, please contact your local Carbatec store for more information. C A RBATE C.C OM.AU...
  • Page 22 CDC-850P OPERATION TIPS FOR OPTIMUM PERFORMANCE • Avoid using more than 3m of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance. • Keep distance between the dust extractor and machines as short as possible.
  • Page 23: Maintenance

    CDC-850P MAINTENANCE MAINTENANCE MAINTENANCE SCHEDULE For optimum performance from this machine, this maintenance schedule must be strictly followed ongoing. If you ever observe any of the below, shut down the machine immediately and fix the problem before continuing operations: •...
  • Page 24 CDC-850P MAINTENANCE REMOVING/REPLACING COLLECTION DRUM BAG Dispose of the collection drum bag when dust fills Fig. O it 3⁄ 4 full. Replace the bag if it develops a leak or becomes damaged. Fig. O Disconnect machine from power. Loose the two drum lock handles which tighten the drum cover to the collection drum.
  • Page 25 CDC-850P MAINTENANCE Q. REMOVING/REPLACING Fig. Q CANISTER FILTER If the canister filter is clogged or dirty and cleaning it does not improve dust-extraction performance, the canister filter must be replaced. Fig. Q Disconnect machine from power. Loose the hexagon socket button...
  • Page 26: Parts Diagram/Parts List

    CDC-850P PARTS DIAGRAM Cyclone Dust Collector CDC-850P F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1...
  • Page 27 CLAMP CDC-850P-029 PLASTIC PLATE CDC-850P-063 M10 NUT CDC-850P-030 DUST COLLECTION DRUM CDC-850P-064 50MM DIA COVER CDC-850P-031 CASTER CDC-850P-ACCYS CYCLONE ACCESSORY BOX CDC-850P-032 HEXAGON SCREW M8X20 CDC-850P-MAIN CYCLONE MAIN BOX CDC-850P-033 HANDLE CDC-850P-034 FLAT WASHER 8 C A RBATE C.C OM.AU...
  • Page 28: Troubleshooting

    CDC-850P TROUBLESHOOTING TO PREVENT INJURY TO YOURSELF or damage to the cyclone dust collector, turn the switch to the “OFF” position and unplug the power cord from the electrical receptacle before making any adjustments. PROBLEM LIKELY CAUSE(S) SOLUTION(S) Cyclone dust collector not properly Connect dust collector to ducting.
  • Page 29 CDC-850P TROUBLESHOOTING PROBLEM LIKELY CAUSE(S) SOLUTION(S) Collection bag full. Empty collection bag. Dust extractor does not adequately Canister filter clogged or at fault. Clean canister filter. collect dust or chips; Replace canister filter. poor performance. Ducting blocked or restricted. Remove ducting from dust collector inlet and unblock restriction.
  • Page 30: Wiring Diagram

    CDC-850P WIRING DIAGRAM Remote control circuit board 230 V / 50 HZ F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1...
  • Page 31: Warranty

    1. a copy of the order or receipt for the goods; 2. the serial or batch number printed on the A. We warrant that this Carbatec product will be free machinery manufacturing plate; and from defects caused by faulty workmanship or faulty materials for a period of 2 years from date of sale.
  • Page 32 C a r b at e c P t y L td E info@carbatec.com.au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road, Wakerley, Queensland Australia 4154 ABN 84 010 706 242 CA R BATEC .C O M .AU...

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