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Summary of Contents for Carbatec DC-1200P
- Page 1 2HP Dust Collector D C - 1 2 0 0 P M A N U A L CA RBAT E C .C OM .AU...
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Page 2: Introduction
Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, please call us on 1800 658 111 or email us at info@carbatec.com.au Find us on social media facebook.com/Carbatec instagram.com/Carbatec... -
Page 3: What's In The Box
DC-1200P WELCOME WHAT’S IN THE BOX The following items are provided in 1 package (1 carton). Remove all packing materials from carton. Some components are packed under packaging. Hose Collector supports Outlet adaptor Collector body & fan/motor Inlet Two hose clamps assembly Filter &... -
Page 4: Key Information
Serial No.: DATE OF PURCHASE: Date: Made in for: CARBATEC PT Y LTD Brisbane - Australia F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... -
Page 5: Table Of Contents
Changes and improvements may be made at any time, with no obligation on the part of Carbatec to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine. -
Page 6: Safety Instructions - General
Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS & ACMA database. - Page 7 DC-1200P SAFETY INSTRUCTIONS GENERAL SAFETY Operating a power tool can be dangerous if GROUND ALL TOOLS. If the tool is supplied safety and common sense are ignored. The with a 3-prong plug, it must be plugged into operator must be familiar with the operation of a 3-contact electrical receptacle.
- Page 8 DC-1200P GENERAL SAFETY ALWAYS UNPLUG THE TOOL FROM THE MAINTAIN YOUR BALANCE. Do not extend ELECTRICAL RECEPTACLE yourself over the tool. Wear oil resistant when making adjustments, changing parts or rubber soled shoes. Keep floor clear of performing any maintenance.
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Page 9: Safety Instructions - Dust Collector
DC-1200P SAFETY INSTRUCTIONS ALWAYS WEAR A DUST MASK TO USE A PROPER EXTENSION CORD IN GOOD PREVENT INHALING DANGEROUS DUST CONDITION. Use of extension cords should OR AIRBORNE PARTICLES, including wood be avoided where possible. When using an dust, crystalline silica dust and asbestos extension cord, be sure to have a cord heavy dust. - Page 10 DC-1200P DUST COLLECTOR SAFETY EMPTYING DUST off the dust collector, disconnect it from power, When emptying dust from the collection container, and wait for the impeller to stop–then empty the wear a respirator and safety glasses. Empty dust collection container into an approved airtight away from ignition sources and into an approved metal container.
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Page 11: Safety Instructions - Electrical
DC-1200P SAFETY INSTRUCTIONS ELECTRICAL SAFETY CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if you do not completely This tool must be grounded while in use to understand the grounding instructions, or if you protect the operator from electric shock. IN THE are not sure the tool is properly grounded. -
Page 12: Overview
DC-1200P OVERVIEW DC-1200P DUST COLLECTOR OVERVIEW Upper bag support rod (not shown) Swivel casters x 4 Filtration bag Collector Impellor to collector hose ON/OFF switch Collection bag Motor Collector support rods Inlet port Base F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... -
Page 13: Specifications
DC-1200P SPECIFICATIONS SPECIFICATIONS CODE DC-1200P MOTOR 1500 W (2HP) Induction - regular 10A plug COLLECTION BAG TYPE Plastic DRUM DIAMETER 480 mm FILER BAG FITTED Needlefelt 5 micron INLET HOLE SIZE 1 x Ø125 / 2 x Ø100 mm NUMBER OF INTAKE HOLES 2 x Ø100 mm... -
Page 14: Assembly
See dimensions on page 13, for reference. DC-1200P ASSEMBLY VIDEO Scan QR code to view. F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... - Page 15 DC-1200P ASSEMBLY The machine is heavy. DO NOT over-exert yourself while assembling the machine. Two people are required to safely assemble it. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).
- Page 16 DC-1200P ASSEMBLY D. MOUNTING THE OUTLET Fig. D1 ADAPTOR Next mount the outlet adaptor (I) to the collector body as shown with seal seated between housing and fitting. Fig. D1 & D2 MOUNTING SUPPORT TO BASE Fig. D2 The collector supports can now be mounted to the base plate as shown.
- Page 17 DC-1200P ASSEMBLY ATTACH COLLECTOR TO Fig. F SUPPORTS Attach the collector to the two outer collector supports, ensuring that the collector hole is facing towards the impellor/motor assy. Fig. F INSTALL UPPER BAG SUPPORT The upper bag support can now be installed onto the collector support as shown using the collector support bolts.
- Page 18 DC-1200P ASSEMBLY ATTACHING THE HOSE Fig. H Attach one end of the hose to the collector body, and the other end to the side hole of the collector, and secure with the hose clamps supplied. Fig. H F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1...
- Page 19 DC-1200P ASSEMBLY PLACING AND SECURING Fig. I FILTER BAGS Place the collector needlefelt filter bag onto the dust collector and secure with the belts as shown. The clamp runs through the pocket sewn into the filter bag. Fig. IA The upper bag should be hanging from the upper bag support as shown.
- Page 20 DC-1200P ASSEMBLY ATTACHING THE INLET Fig. J The inlet can now be placed over the intake hole of the fan/motor assembly as shown. Fig. JA READY TO PERFORM The dust collector is now ready to perform a test run! Fig. K Fig.
- Page 21 DC-1200P ASSEMBLY MACHINE TESTING Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again.
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Page 22: Operation
Hose clamp Bag clamp Dust bag Grounding Kit More accessories available, please contact your local Carbatec store for more information. DC-1200P OPERATION & SAFETY VIDEO Scan QR code to view. F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... - Page 23 DC-1200P MAINTENANCE OPERATION TIPS FOR OPTIMUM PERFORMANCE • Avoid using more than 3m of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance. • Keep distance between the dust collector and machines as short as possible.
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Page 24: Maintenance
DC-1200P MAINTENANCE MAINTENANCE SCHEDULE For optimum performance from this machine, this maintenance schedule must be strictly followed ongoing. If you ever observe any of the below, shut down the machine immediately and fix the problem before continuing operations: • Loose mounting bolts •... - Page 25 DC-1200P MAINTENANCE MAINTENANCE CLEANING YOUR Fig. R FILTER BAG Always wear a respirator and safety glasses when removing, emptying or replacing collection bags as small dust particles can escape the bag during emptying. Fig. R Unclip filter bag and allow to hang inside bottom collection bag.
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Page 26: Parts Diagram/Parts List
DC-1200P PARTS DIAGRAM 2HP Dust Collector DC-1200P F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... - Page 27 DC-1200P PARTS DIAGRAM PARTS LIST PART PART DESCRIPTION DESCRIPTION REF. REF. CASTER SCREW HEX WASHER BASE PLATE PACKING WASHER OUTLET MOTOR BASE HOSE CLAMP SCREW HEX HOSE MOTOR COLLECTOR SWITCH BAG CLAMP WRENCH HEX FILTER BAG UPPER BAG SUPPORT COLLECTOR BAG...
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Page 28: Troubleshooting
DC-1200P TROUBLESHOOTING TO PREVENT INJURY TO YOURSELF or damage to the cyclone dust collector, turn the switch to the “OFF” position and unplug the power cord from the electrical receptacle before making any adjustments. PROBLEM LIKELY CAUSE(S) SOLUTION(S) Cyclone dust collector not properly Connect dust collector to ducting. - Page 29 DC-1200P TROUBLESHOOTING PROBLEM LIKELY CAUSE(S) SOLUTION(S) Collection bag full. Empty collection bag. Dust extractor does not adequately Canister filter clogged or at fault. Clean canister filter. collect dust or chips; Replace canister filter. poor performance. Ducting blocked or restricted. Remove ducting from dust collector inlet and unblock restriction.
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Page 30: Wiring Diagram
DC-1200P WIRING DIAGRAM KJD12 MOTOR 230V 50HZ 500W BROWN BROWN OVERLOAD 9A BLUE BLUE YELLOW GREEN YELLOW GREEN F O R TEC H N I CA L SU P PO R T C A L L 1 80 0 658 1 1 1... -
Page 31: Warranty
1. a copy of the order or receipt for the goods; 2. the serial or batch number printed on the A. We warrant that this Carbatec product will be free machinery manufacturing plate; and from defects caused by faulty workmanship or faulty materials for a period of 2 years from date of sale. - Page 32 C a r b at e c P t y L td E info@carbatec.com.au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road, Wakerley, Queensland Australia 4154 ABN 84 010 706 242 CA R BATEC .C O M .AU...
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