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SolarEdge CSS-OD Quick Installation Manual
SolarEdge CSS-OD Quick Installation Manual

SolarEdge CSS-OD Quick Installation Manual

Grid tied commercial energy storage solution
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CSS – OD
/
Grid Tied Commercial
Energy Storage Solution
Quick Installation Guide
Version 1.1

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Summary of Contents for SolarEdge CSS-OD

  • Page 1 CSS – OD Grid Tied Commercial Energy Storage Solution Quick Installation Guide Version 1.1...
  • Page 3: Safety Instructions

    Legend and Safety Instructions Legend Safety Instructions WARNING: Battery Protection DC HIGH VOLTAGE! ELECTRIC SHOCK HAZARD! WARNING: RISK OF ELECTRIC SHOCK The battery in the system generates a high DO NOT touch the wires, contacts, terminals, or WARNING! This symbol denotes a voltage when connected.
  • Page 4: Personal Protective Equipment

    Tools & Equipment Requirement Personal Protective Equipment Safety Rubber Shoes Helmet Rubber Gloves Safety Clothing Goggles Required tools for Battery Cabinet 102.4 kWh & Battery Inverter 50 kW WARNING! Use only insulated tools Torque Wire Crimping Phillips Heat gun Multimeter Cable Wire Stripper Drill...
  • Page 5 General Description of Battery Cabinet & Battery Inverter 1. Battery Cabinet HVAC 2. Battery Inverter 50 kW 3. Emergency Power Off (EPO) switch 4. CSS Local Interface 5. Wiring Duct 6. Photoelectric Smoke Detector 7. Aerosol Fire Extinguisher 1 8. Aerosol Fire Extinguisher 2 9.
  • Page 6: Dimensions And Weights

    Dimensions and Weights Battery Cabinet Battery Inverter Battery Inverter 50 kW 102.4 kWh 50 kW Battery Cabinet 102.4 kWh *Assembled Dimensions 2380 2380 1433 KG 68 KG 1501 KG All dimensions are in [mm]...
  • Page 7: Site Layout

    Site Layout Default Layout & Clearance Distances (Top & front View) All dimensions w/o units are in [mm] Rear Battery Cabinet + Battery Inverter Minimum 300 Direction Distance [mm] Front 1200 Rear Follower Leader Right 1000 Battery Battery Left Cabinet Cabinet HVAC HVAC...
  • Page 8 Environmental Conditions & Requirements CAUTION CAUTION! For indoor CAUTION! When Installed in indoor installations ventilated locations consider heat dissipation The installation, use, and operation of outdoor equipment and cables, room is required. values of all installed devices when including but not limited to the movement of equipment, operation of choosing appropriate room / space for devices and cables, connection or disconnection of signal interfaces exposed their installation.
  • Page 9 Meter IMPORTANT: It Is recommended that all battery branches should uniformly (Purchased separately) include Leader or Leader & Follower cabinets. Branch 1 Grid AC Distribution SolarEdge ONE Controller Ethernet Switch External Gateway (Purchased separately) (Customer supplied) (Customer supplied) Branch 2...
  • Page 10 • When opening package, check the integrity of the fire safety solution. If aerosol gas was ejected due to any fault occurred during transportation the battery cabinet shall be replaced. • If one of the sensors is red, please contact SolarEdge and do not open the package.
  • Page 11: Forklift Requirements

    Battery Cabinet – Forklift Transportation Guidelines Transporting Battery Cabinet with the Wooden Box Forklift Requirements Adjust to 90 cm WARNING! Forklift must be able to lift At least 5 tons carrying capacity min 110 cm Floor Pallet Transporting Battery Cabinet Standalone 60 cm Max 15 cm IMPORTANT!
  • Page 12 Cabinet Transportation – Crane Lifting Guidelines HOISTING REQUIRMENTS WARNING! WARNING! Do not tilt the cabinets d uring transportation. A trained and qualified lifting personnel is required. Do not operate a hoist if severe weather or wind is apparent when conducting hoisting outdoors. Keep unauthorized people from entering the area and standing under crane boom.
  • Page 13 Unpacking Battery Cabinets NOTE: Disassembly of wooden box must start from the top side Rear Left NOTE: leave protective nylon covering this area NOTE: Use flat head screwdriver to unfold the connecting buckles Right Front NOTE: For the side brackets, remove only screws connecting to pallet.
  • Page 14 Mounting Battery Cabinet on a Mounting Stand X4 (X2 on each side) NOTE: These expansion bolts & washers are not supplied. Torque is dependent on mounting surface. NOTE: Bolts and washers For concrete: 60Nm not supplied X6 (3x front & 3x rear) M12 x 50mm ±...
  • Page 15 Mounting Battery Cabinet on a Concrete Platform Base Option 3 Option 1 : Unified Concrete Platform Base with : Unified Concrete Platform Base Drilling Occurs on Site with Embedded Steel Plate with Studs NOTE: Bolts, nuts, and washers are not M12 Hex nut supplied.
  • Page 16 Part Kits 1-5 Battery Cabinet Package Contents (Inside Accessories Box) Battery Cabinet to Battery Cabinet to Battery Battery Cabinet (Cluster 1) Battery Inverter Inverter RS485 cable (3.5m) (D) to Battery Inverter DC Cables (3m) (A) CAN cables (3.5m) (C) PCS-COM BAT1 Battery Cabinet to BUI100 AC Auxiliary Cable (10m)
  • Page 17 Part Kits 2-5 Battery Cabinet Package Contents (Inside Battery Cabinet) Sealant (x2) (H) Conduit ⌀34.5 mm (I) Conduit ⌀21 mm (J) Corrugated Plastic Corrugated Plastic...
  • Page 18 Part Kits 3-5 Battery Inverter Package Contents Battery Inverter Mounting Bracket (K) Battery Inverter NOTE: THIS PROVIDED CABLE NOTE: THIS PROVIDED TOOL SHOULD NOT BE USED SHOULD NOT BE USED DC-Bus Communication Cable Right-angled Torx Connector (N) Connector (O) Star Allen key (P) NOTE: THESE PROVIDED Bracket Bracket Lock...
  • Page 19 Part Kits 4-5 Cabling Extension Kit Package Contents DC+ Paralleling DC- Paralleling Cables (x2) (5m) (U) Cables (x2) (5m) (V) BAT1 BAT2 BAT1 BAT2 AC Auxiliary Modbus TCP Cable (x1) (5m) (W) Cable (Ethernet) (x1) (5m) (X) PAY ATTENTION! All Cables are marked with a designation label *This kit is ordered separately for 2:1 installations...
  • Page 20 Mounting the Battery Inverter onto the Battery Cabinet Get parts from: Battery Inverter Package. K, Q, R, P NOTE: Validate nylon sheet is protecting this area during Battery 68 KG Inverter mounting operation 17mm (x4), 35 Nm 7mm (x8) 7~8 Nm Get parts from: Battery Cabinet Package.
  • Page 21 Battery Cabinet & Battery Inverter PE Wiring Management WARNING! HAZARD OF ELECTRIC SHOCK. Get parts from: IMPORTANT! DISCONNECT POWER BEFORE INSTALLATION Make sure that the Battery Cabinet Package OR SERVICE – TURN SWITCHS TO OFF locking tabs are in the following positions. A, B, E, I, J BAT 1 BAT 2...
  • Page 22: Battery Cabinet

    Wiring Single Battery Cabinet to Battery Inverter Get parts from: Battery Inverter Battery Cabinet Battery Cabinet Package A, B BAT 1-SW BAT 2-SW BAT 1 BAT 2 WARNING! HAZARD OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE INSTALLATION OR SERVICE – TURN SWITCHS TO OFF IMPORTANT! BAT 1 Cable (3m)
  • Page 23 Wiring two Battery Cabinets to Battery Inverter Battery BAT 1-SW BAT 2-SW Get parts from: Cabling Extension Kit Package* Inverter U(X2), V(X2), W, X BAT1 BAT2 Get parts from: Battery Cabinet Package A, B, C, (+I, J) WARNING! HAZARD OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE INSTALLATION OR SERVICE –...
  • Page 24 NOTE: Make sure that gland points to the left & graphics faces front AC Distribution Box (Infrastructural preparation of the client, not supplied by SolarEdge) Grid 100A NOTE: Cable properties: (Not supplied) • Multi-stranded class 5 or 6 flexible copper conductors •...
  • Page 25 Leader Battery Cabinet from the AC distribution box. OUTPUT INPUT AC Distribution Box (Infrastructural preparation of the client, not supplied by SolarEdge) L N PE 2 Nm Grid 3x 2.5 mm M5 lug AUX Cable - Used for A/C...
  • Page 26 Wiring Communication between Battery Cabinet & Battery Inverter Get parts from: Battery Cabinet Battery Cabinet Battery Inverter Package Leader Battery Cabinet PARA PARA connector wiring Pin 1. RS485-A - Black Pin 2. RS485 - Brown Pin 2 Pin 1 0.2 Nm RS485 Get part from: Communication...
  • Page 27 Connecting Multiple Battery Inverters to SolarEdge ONE Controller Leader Battery Inverter Battery Inverter Display ETH1 Unmanaged Ethernet Switch (Customer supplied) SolarEdge ONE Controller • Minimum100 Mbps (Recommended 1000 Mbps) The SolarEdge ONE Controller is • Minimum 11 RJ45 ports (Recommended 16 ports) purchased separately and •...
  • Page 28 Sealing and Closing Wiring Duct Lid and Panels IMPORTANT! Use fire clay to block the cable Get parts from: Battery gaps and seal un-routed wiring holes. Cabinet Package (H, G [Duct Cover]) Sealant(x2) (H) From Battery Inverter 7mm X 10 1.8~2.4 Nm External Cabling in/out...
  • Page 29 Wiring Remote EPO Push-button to Battery Cabinets & Battery Inverters (Optional) Battery Cabinet CSS Local Interface Digital Ground (GND) Follow Wiring Procedure (Di7+) • Connect Remote EPO 8 10 to the Battery Cabinet Leader using the digital I/O provided in the CSS Local Interface: pin 8 and •...
  • Page 30: Power-Up Sequence

    Power Up Sequence Follow the numbered steps to power up the system Validate that the Battery Cabinet HMI Screen is ON! CAUTION! Before powering up the Battery Inverter, it is necessary to verify the connection of all cables and make sure they are correct and tight. Validate constant Green Light DC Circuit Breaker (x2) DC Disconnector (x2)
  • Page 31 Appendix A Construction Details...
  • Page 33 Battery Cabinet Mounting Stand Production Guidelines Technical Requirements: 1. Solid welding, no virtual welding. 2. After welding, except for welding slag, the outer surface of the parts is polished and smooth. 3. Spray protection according to the requirements of the drawing, all stud end faces and threads need spray protection.
  • Page 34 Battery Cabinet Concrete Platform Base Guidelines IMPORTANT NOTES! Concrete Platform Base 1. Battery Cabinet must be installed on a reinforced concrete platform base. 2. Dig a trench or reserve a cable entry hole by 1240 considering the electrical wiring of the equipment before construction of the Optional Hole foundation.
  • Page 36 Support Contact Information If you have technical problems concerning SolarEdge products, please contact us: https://www.solaredge.com/service/support Subject to change without notice. Copyright © SolarEdge Inc. All rights reserved. February 2025.