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SolarEdge CSS-OD Quick Installation Manual
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SolarEdge CSS-OD Quick Installation Manual

SolarEdge CSS-OD Quick Installation Manual

Commercial storage solution
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CSS – OD
/
Commercial Storage Solution
Quick Installation Guide
for Europe
Draft 23-07-2024

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Summary of Contents for SolarEdge CSS-OD

  • Page 1 CSS – OD Commercial Storage Solution Quick Installation Guide for Europe Draft 23-07-2024...
  • Page 2 Legend and Safety Instructions Legend Safety Instructions WARNING: Battery Protection DC HIGH VOLTAGE! ELECTRIC SHOCK HAZARD! WARNING: RISK OF ELECTRIC SHOCK The battery in the system generates a high DO NOT touch the wires, contacts, terminals, or WARNING! This symbol denotes a voltage when connected.

  • Page 3: Tools And Materials

    Tools and Materials Personal Protective Equipment Safety Rubber Helmet Rubber Gloves Safety Clothing Goggles Shoes Battery Cabinet 102.4 kWh & Battery Inverter 50 kW WARNING! Use only insulated and protected tools Torque wrench with Phillips ⌀6 mm, 7mm, 10mm, Wire Crimping screwdriver Cable...
  • Page 4 General Description of Battery Cabinet & Battery Inverter 1. Battery Cabinet HVAC 2. Battery Inverter 50 kW 3. Emergency Power Off (EPO) switch 4. CSS Local Interface 5. Wiring Duct 6. Photoelectric Smoke Detector 7. Aerosol Fire Extinguisher 1 8. Aerosol Fire Extinguisher 2 9.

  • Page 5: Dimensions And Weights

    Dimensions and Weights Battery Inverter 50 kW Battery Cabinet Battery Inverter Battery Cabinet 102.4 kWh 102.4 kWh 50 kW *Assembled Dimensions 2380 2380 1433 KG 68 KG 1501 KG All dimensions are in [mm]...

  • Page 6: Site Layout

    Site Layout 1-2 Default Layout & Clearance Distances (Top View) All dimensions are in [mm] Rear Battery Cabinet + Battery Inverter Direction Distance [mm] Front 1200 Battery Cabinet Rear Right 1000 Left Right 1000 Left HVAC NOTE! 1200 Installers are hereby notified that local codes and regulations could extend the required clearances beyond what is specified in this manual.
  • Page 7 Environmental Conditions & Requirements CAUTIONS and Requirements of Installation Environment CAUTION! For indoor Battery Cabinet ​ installations ventilated When the equipment is running, do not cover the vents or heat dissipation room is required system to prevent fire due to high temperature. Max Power Heat Dissipated The equipment should be installed in an area away from liquids;...
  • Page 8 Site Power & Communication Layout Meter Grid Battery Cabinet & Battery Inverter SolarEdge ONE Controller External Gateway (Purchased separately) (Customer supplied) SolarEdge ONE Three Phase AC Cable, multi stranded class 5 or 6, 25-35 mm , 50 kW Single Phase Auxiliary AC Cable Modbus TCP Comm.
  • Page 9 Battery Cabinet – Forklift Transportation Guidelines Transporting Battery Cabinet with the wooden box Forklift Requirements Adjust to 90 cm WARNING! Forklift must be able to lift At least 5 tons carrying capacity min 110 cm Floor Pallet Transporting Battery Cabinet Standalone 60 cm Max 15 cm IMPORTANT!
  • Page 10 Cabinet Transportation – Crane lifting Guidelines WARNING! DO NOT tilt the cabinets d uring Transportation WARNING! Use edge protectors under the lifting straps. WARNING! Use the slots at the bottom of the cabinet to route the lifting straps.
  • Page 11 Unpacking Battery Cabinets NOTE! Disassembly of wooden box must start from the top side Rear Left NOTE: leave protective nylon covering this area NOTE: Use flat head screwdriver to unfold the connecting buckles Right Front NOTE: For the side brackets, remove only screws connecting to pallet.
  • Page 12 Mounting Battery Cabinet on Steel Frame X4 (X2 on each side) NOTE! These expansion bolts & washers are not supplied. Torque is dependent on mounting surface. NOTE: Bolts and washers For concrete: 60Nm not supplied M12 x 50mm ± 6 Nm Hex Bolt 18mm Hex nut M12 Hex Nut...
  • Page 13 Mounting Battery Cabinet Directly on Concrete Pad NOTE! Concrete pad guidelines are in Appendix A Option 1: Concrete Pad with pre-integrated studs Option 2: Concrete Pad & Drilling occurs on site 18mm Hex nut Cable Duct X4 (X2 on each Side) NOTE! Bolts, nuts, and washers are not supplied.
  • Page 14 Part Kits 1-5 Battery Cabinet Package Contents (Inside Accessories Box) Battery Cabinet to Battery Cabinet to Battery Battery Cabinet (Cluster 1) Battery Inverter Inverter RS485 cable (3.5m) (D) to Battery Inverter DC Cables (3m) (A) CAN cables (3.5m) (C) PCS-COM BAT1 Battery Cabinet to BUI100 AC Auxiliary Cable (10m)
  • Page 15 Part Kits 2-5 Battery Cabinet Package Contents (Inside Battery Cabinet) Fire Clay (x2) (H) ⌀ ⌀ Corrugated Plastic Corrugated Plastic Tube 34.5 mm (I) Tube 21 mm (J)
  • Page 16 Part Kits 3-5 Battery Inverter Package Contents Battery Inverter Mounting Bracket (K) Battery Inverter THIS PROVIDED CABLE SHOULD NOT BE USED DC-Bus Communication Cable Right-angled Torx Connector (N) Connector (O) Star Allen key (P) Bracket THIS PROVIDED CABLE Bracket Lock Mounting Cables Shrinks M6 Lugs...
  • Page 17 Mounting the Battery Inverter onto Battery Cabinet Get parts from: Battery Inverter Package. K, Q, R, P NOTE: Validate nylon sheet is protecting this area during Battery 68 KG Inverter mounting operation 17mm (x4), 35 Nm 7mm (x8) 7~8 Nm Get parts from: Battery Cabinet Package.
  • Page 18 Battery Cabinet & Battery Inverter PE Wiring Management Get parts from: WARNING! Battery Cabinet Package HAZARD Battery Inverter OF ELECTRIC SHOCK. A, B, E, I, J DISCONNECT POWER BEFORE INSTALLATION OR SERVICE – TURN SWITCHS TO OFF BAT 1-SW BAT 2-SW DC-BUS BAT 1 BAT 2...
  • Page 19 Wiring DC Power between Battery Cabinet and Battery Inverter Battery Cabinet Battery Inverter BAT 1-SW BAT 2-SW BAT 1 BAT 2 WARNING! HAZARD OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE INSTALLATION OR SERVICE – TURN SWITCHS TO OFF IMPORTANT! BAT 1 Cable (3m) Cluster Management Unit 2 Cluster Management Unit 1 IMPORTANT! To ensure proper...
  • Page 20 NOTE: Make sure that gland points to the left & graphics faces front AC Distribution Box (Infrastructural preparation of the client, NOT supplied by SolarEdge) Grid NOTE: Cable properties: (Not provided) • Multi stranded class 5 or 6 flexible conductors.
  • Page 21 Wiring Auxiliary AC Power to Battery Inverter Battery Cabinet AC Distribution Box OUTPUT INPUT (Infrastructural preparation of the client, NOT supplied by SolarEdge) L N PE Grid AUX Cable - Used for A/C power supply (Not supplied)
  • Page 22 Wiring Internal Cabinet Communication Battery Cabinet Battery Inverter Battery Cabinet Get parts from: PARA Battery Cabinet Package PARA connector wiring Pin 1 Pin 1. RS485-A - Black Pin 2. RS485 –B - Brown RS485 Communication Cable Communication Cable Get part from: Battery Inverter Terminal Block 12 34...
  • Page 23 Battery Cabinet Battery Cabinet Display ETH1 Modbus TCP-LAN communication cable (Not supplied) SolarEdge ONE Controller NOTE! The SolarEdge ONE Controller is ETH2 ETH1 used for connecting the battery cabinet to the cloud via a customer-provided local gateway. This controller can be purchased separately.
  • Page 24 Sealing and Closing Wiring Duct Lid and Panels IMPORTANT! Use fire clay to block the cable gaps and seal un-routed wiring holes. Fire Clay (x2) (H) Get parts from: Battery Cabinet Package (H, G [Duct Cover]) From Battery Inverter 7mm X 10 1.8~2.4 Nm External Cabling in/out...

  • Page 25: Power-Up Sequence

    Power Up Sequence Follow the numbered steps to power up the system Validate Battery Cabinet HMI Screen is ON! CAUTION! Before powering up the Battery Inverter, it is necessary to verify the connection of all cables and make sure they are correct and tight. Validate constant Green Light DC Circuit Breaker (x2) DC Disconnector (x2)
  • Page 26 Appendix A Construction Details...
  • Page 27 Battery Cabinet Steel Frame Production Guidelines Technical Requirements: 1. Solid welding, no virtual welding. 2. After welding, except for welding slag, the outer surface of the parts is polished and smooth. 3. Spray protection according to the requirements of the drawing, all stud end faces and threads need spray protection.
  • Page 28 Battery Cabinet Concrete Pad Guidelines IMPORTANT! 1. Battery Cabinet must be installed on a reinforced concrete platform base. 2. The concrete pad shall be able to support the weight of the cabinets and to ensure their stability. 3. When designing and manufacturing the embedded steel plates for the battery cabinet, it is necessary to consider that there must be a reliable connection (reinforcement hook) between the embedded steel plate and the concrete base.
  • Page 29 Support Contact Information If you have technical problems concerning SolarEdge products, please contact us: https://www.solaredge.com/service/support Subject to change without notice. Copyright © SolarEdge Inc. All rights reserved. July 2024.

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Css-od series