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ontrac Multitrac MME Operation & Instruction Manual

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样式定义: TOC 2: 缩进: 段前: 0.38 厘米
Multitrac
MME/MOE Intelligent Electric Actuator
Operation Instruction Manual
(for actuators with software release V5.35)
Ontracactuators.com
ACK25-01A

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Summary of Contents for ontrac Multitrac MME

  • Page 1 样式定义: TOC 2: 缩进: 段前: 0.38 厘米 Multitrac MME/MOE Intelligent Electric Actuator Operation Instruction Manual (for actuators with software release V5.35) Ontracactuators.com ACK25-01A...

  • Page 2: Table Of Contents

    CONTENTS 01 Device Identification ......................... 1 1.1 Actuator ID Labele ..........................1 1.2 Legend ............................... 2 02 General 设置了格式: 字体: (默认) +正文 CS 字体 (Arial), 复杂文种 ............................3 字体: +正文 CS 字体 (Arial), 英语(美国) 2.1 Application ............................3 设置了格式: 字体: (默认) +正文 CS 字体 (Arial), 复杂文种 字体: +正文...
  • Page 3 05 General and Technical Data ....................12 5.1 Specifications ..........................12 5.2 Mechanical Interfaces ........................13 5.3 Technical Data ..........................14 5.3.1 Multi-turn On-Off, Electric Actuators (MOE) ................14 设置了格式: 字体: (默认) +正文 CS 字体 (Arial), 复杂文种 字体: +正文 CS 字体 (Arial) 5.3.2 Multi-turn Modulating, Electric Actuators (MME) ...............
  • Page 4 06 Installation ........................... 37 6.1 Actuator Check ..........................37 6.2 Installation Hints ..........................37 6.3 Hand Crank Force ........................... 38 6.3.1 Operation of the Hand Crank ..................... 38 6.3.2 Hand Crank Force ........................38 6.3.3 Assembly of the Hand Crank ..................... 39 6.4 Special Assembly ..........................
  • Page 5 08 Adjustment ..........................51 8.1 Mode Selector Switch Instruction ....................51 设置了格式: 字体: (默认) +正文 CS 字体 (Arial), 复杂文种 字体: +正文 CS 字体 (Arial) 8.2 Panel Instruction ..........................52 8.3 Operation Menu ..........................53 8.3.1 Introduction to Menu Operation ....................53 设置了格式: 字体: (默认) +正文...

  • Page 6: Device Identification

    Device Identification 1.1 Actuator ID Label Actuator: Ontrac MME/MOE Year IP67 Oil: Pmax= , Imax= S4-50%..Fuse 3 x 16 A slow SW Version Factory setting of M max= , n max= M open= M close= n open= n close=...

  • Page 7: Legend

    We remind the installer that the classification of the zone (REF. ATEX 2014/34/EU former 94/9/CE directive) for potentially explosive atmosphere zones has to be done by the operator of the actuator and communicated to Ontrac and/or approved agent for the right choice of classification of the equipment to work in these zones.

  • Page 8: General

    Read the operating instructions thoroughly. All of the points presented in these instructions must be understood and observed by those persons responsible for the installation, operation, maintenance and repair of the machine. Ontrac does not accept any liability for damage resulting from failure to comply with these maintenance and operating instructions.

  • Page 9: Safety Advice

    2.2 Safety Advice Preliminary remarks All the references to the manual have to be considered applicable also to environment and system that use these actuators unless it's specified otherwise. 2.2.1 Introduction ATTENTION: the non-observance of the indications stated in this manual or the inappropriate use of the equipment by unqualified or unauthorized staff, can cause serious personal injuries or death and damage to the equipment! The technical assistance office is at complete disposal;...

  • Page 10: Other Safety Advices

    The main power supply may be supplied as three phase or single phase voltage. Please apply caution when wiring. Before commissioning, check whether all settings meet the requirements. Incorrect settings may be dangerous. 10. Consult the vendor of the equipment or Ontrac before making any physical changes to the equipment. ACK25-01A ontracactuators.com...

  • Page 11: Receiving,Transportation And Storage

    If not otherwise specified, Ontrac actuators are supplied with the following standard configuration: Local operate mode: …………… Inching Mode (In the local state, the knob is in inching mode. Once the knob is released, the equipment stops running.) Remote operate mode: …………...

  • Page 12: Transportation&Lifting Cautions

    5. Wipe the uncoated surface with a suitable cleanser. 6. If the temperature is lower than the allowable range, the display screen will be damaged! Ontrac actuators’ control devices cannot be stored at temperatures below - 30 ° C. Long term storage...

  • Page 13: Warranty

    This actuator has been designed and manufactured to be used in specific conditions and within defined limits. The use outside these specifications has to be agreed and approved by Ontrac. It must be considered also that, if the actuators are used outside their technical specifications, the factory warranty is no longer valid.

  • Page 14: Main Components

    Main Components 4.1 Introduction of main components Motor in insulation class F. Measuring The gear unit provides high Advanced frequency converter and monitoring of both current and efficiency, maintenance free electronics technologies temperature provide full protection. operation. Motor and control cables are connected by Introduction of efficient Man-machine using screw type terminals or PCB plug-in interface simplifies commissioning with...

  • Page 15: Flange Structure And Valve Connection Size

    4.2 Flange Structure and Valve Connection Size Type B3 interface Type B1 interface The output axis has two interface modes: 1、Type B1 interface 2、Type B3 interface Application： 1、For rotating, non-rising stem 2、Cannot bear thrust, rotational load only The connecting flange shall comply with the standard ISO 5210 MOE706 MOE708 MOE712...

  • Page 16: Operation

    64.4 33.3 57.5 74.9 43.3 4.3 Operation The power electronic controlled motor drives the worm shaft, which is mounted on a hollow shaft. This can be coupled to the valve either directly or using additional gearing. A position sensor next to the worm shaft detects speed and the direction of rotation.

  • Page 17: General And Technical Data

    (Split type: acceleration 3g: X-28.97Hz, Y-96.68Hz, Z-149.6Hz) Coating All Ontrac actuators are epoxy enamel coated as standard to ISO 12944-2. Our standard color is black to RAL 9005. We are also able to provide enhanced paint protection in accordance with ISO 12944 C5-M (Marine) for offshore environments.

  • Page 18: Specifications

    Ontrac electric actuators are divided into three mechanical interface categories: 1、 Multi-turn: Actuator outputs at least 360°of angular displacement and torque. If equipped with A type output shaft can realize a linear thrust motion.

  • Page 19: Technical Data

    connected to the linear thrust rod. 3、 Part-turn: Equipped with worm gear, actuator can output 90° of angular displacement and torque. The part-turn category is divided into two categories according to their installation. 3.1 Direct mounting: Worm gearbox is connected to the flange and output shaft hole. 3.2 With base and lever: Worm gearbox is mounted on the base, and valve is driven by the lever and rod.

  • Page 20: Multi-Turn Modulating, Electric Actuators (Mme)

    5.3.2 Multi-turn Modulating, Electric Actuators (MME) Multi-turn Actuators (Modulating) Tripping Switch-off Rising Speed Flange Power Current Fuse Weight Combination torque torque valve stem (r.p.m) (ISO5210) (kW) (kg) (Nm) (Nm) (mm) MME806 20···50 14-35 0.55 1.45 3×16A MME808 32···80 14-35 0.55 1.45 3×16A MME812...

  • Page 21: Linear Modulating, Electric Actuators

    5.3.3 Linear Modulating, Electric Actuators Linear Actuators （Modulating） Modulating Switch- Factory 40% Switch- ※ Max. stroke Combination force off force force off force Full speed Weight (mm) setting (kg) MME806+LE12.1 5768 11536 100% 4614 2.92mm/s 50/100/200/400/500 MME808+LE25.1 11536 23072 100% 9229 2.92mm/s 50/100/200/400/500...

  • Page 22: Part-Turn Modulating, Electric Actuators

    5.3.5 Part-turn Modulating, Electric Actuators Part-turn Actuators (Modulating) Modulating Max Switch-off Minimum Full Travel Weight Combination Torque Torque Switch-off Torque Time (kg) (nm) (nm) (nm) MME806+ASNG50 19-26.6 MME808+ASNG50 26-36.4 MME808+ASNG100 1680 30-42 MME808+ASNG200 1700 56-78.4 MME808+SG65/2+ASNG300(129:1) 1290 2580 1032 55-77 MME812+ASNG300 1500 3000...
  • Page 23 Part-turn Actuators (On-Off cont.) Max. Switch-off Min. Switch-off Full Travel Time Weight Combination Torque Torque (kg) (nm) (nm) MOE708M+ASNG100 1680 30-42 MOE712S+ASNG100 1260 6-8.4 MOE708R+ASNG100 1050 11.4-16 MOE708R+ASNG200 1600 21-29.4 MOE708M+ASNG200 1700 56-78.4 MOE712S+ASNG200 1700 11-15.4 MOE712R+ASNG300 2100 11.4-16 MOE712M+ASNG300 3000 1200 30-42...

  • Page 24: Model And Weight

    5.4 Model and Weight Table 1: Weight of basic product Model MOE706 MOE708 MOE712 MOE725 MOE750 MOE790 MOE790 MME806 MME808 MME812 MME825 MME850 MME790 MME790 Weight (Kg) Table 2: Weight and additional height of PG gearbox Model PG/4 F10 PG/4 F14 PG/5 F10 PG/5 F14 interface...

  • Page 25: Mechanical Dimensions

    5.5 Mechanical Dimensions (Unit: mm) MME806 MOE706 设置了格式: 法语(法国) MME808 MOE708 MME812 MOE712 See the following table for interface parameters: Table 4: Weight and additional dimensions of PG multi rotary stroke wheel reducer Model / Size ØB ØC ØD ØE ØF Øc Weight...
  • Page 26 Note: See page 14 for solid shaft thread machining. The user processes according to the actual connection needs ACK25-01A ontracactuators.com...

  • Page 27: Mme850/Moe750/Mme825/Moe725

    MME850 MOE750 MME825 MOE725 Note: interface parameters please refer to page 19 table 4. ACK25-01A ontracactuators.com...

  • Page 28: Mme890/Moe790

    Note: See page 14 for solid shaft thread machining. The user processes according to the actual connection needs MME890 MOE790 Note: iInterface parameters please refer to page 19 table 4. ACK25-01A ontracactuators.com...

  • Page 29: Le Series Linear Thruster

    Note: See page 14 for solid shaft thread machining. The user processes according to the actual connection needs. LE Series Linear Thruster 1. LE series linear thrusters are fully sealed and lubricated, to give them long service life and high precision. They do not require regular maintenance.

  • Page 30: Direct Connected Asng Reducer

    LE100.1 100/160/320/400 Note: The default maximum stroke of all LE linear thrusters is 100mm, and for the weight please refer to 5.3 table 3. Direct Connected ASNG Reducer Note: ASNG 50/D and ASNG 100/D only have standard direct coupling shafts. If you want solid shafts or other connection methods, you need to select accessories.

  • Page 31: Direct Connected Asng Reducer (With Additional Reduction Gearbox)

    Direct Connected ASNG Reducer (with Additional Reduction Gearbox) Note: Please contact the manufacturer for details. ACK25-01A ontracactuators.com...

  • Page 32: Asng Reducer With Base

    ASNG Reducer with Base Note: The base shall be installed with enough swing arm space. If the crank arm needs to swing within the dead zone, the base shall be installed on the platform or equipped with optional connectors. Please contact the manufacturer for details.

  • Page 33: Asng Reducer With Base (With Additional Reduction Gearbox)

    ASNG Reducer with Base (with Additional Reduction Gearbox) Note: The base shall be installed with enough swing arm space. If the crank arm needs to swing within the dead zone, the base shall be installed on the platform or equipped with optional connectors. Please contact the manufacturer for details.

  • Page 34: Pg Multi Rotary Stroke Wheel Reducer

    Note: Please contact the manufacturer for details. PG Multi Rotary Stroke Wheel Reducer Note: interface parameters please refer to page 20 table 4. PG Multi Turn Bevel Gear Reducer Additional dimensions of PG multi turn bevel gear reducer Model/Size N-H-DP Maximum stem diameter PG80/*S-1 4-M16-24...

  • Page 35: Pgz Multi Turn Bevel Gear Reducer

    PGZ Multi Turn Bevel Gear Reducer Additional dimensions of PGZ multi turn bevel gear reducer Maximum Maximum Reduction ratio Model/Size N-H-DP stem output torque optional diameter (Nm) 3、4、6、8、10、 PGZ/4 8-M16-24 1470 12:1 3、4、6、8、10、 PGZ/6 8-M20-30 2940 12:1 4、6、8、10、 PGZ/8 8-M30-45 6000 12:1 6、8、12、16、...

  • Page 36: Key Features

    --- Multitrac actuators come in S2 On/Off or S4-50% modulating configuration for both on/off and process control applications.  Ingress Protection --- Allows submersion to 10m. 5.7 Position Sensing Ontrac contactless Hhall sensor: outstanding performance and proven reliability HALL SENSOR ACK25-01A ontracactuators.com...

  • Page 37: Sensitivity Control

    5.8 Sensitivity Control  Response time sensitivity: Responding to control signal, this determines how fast the actuator should respond to an external control command. The user can choose up to a 5% rate of change, with a 0.5% rate of change as a step. ...

  • Page 38: Serial Communications

    The communications cards are fitted internally to the actuator. These serial communication options include:  Profibus: Ontrac offers Profibus DP (Decentralized Peripherals) up to a baud rate of 1.5Mbit/s. Our actuators are supplied with active bus termination. The electrical connections are via RS485 type A.  Foundation Fieldbus: Ontrac offers Foundation Fieldbus card designed for use on communications bus operating at 31.25...

  • Page 39: Cloudtrac For Asset Management

    You will then be able to download instruction and data sheets as well as your actuators specific wiring diagram. This simple aid to set up, commissioning and fault finding will save users considerable time and ensure the right connections are made. Manufacturing data authentication Service request linked to Ontrac website ACK25-01A ontracactuators.com...

  • Page 40: Actuator Protection

    Multitrac provides an option for double sealing for even more protection against ingress. Two seals are provided which gives additional protection when the actuator terminal compartment is open. Ontrac enhanced IP68 meets the following requirements: • Depth of water: maximum 10 m head of water •...
  • Page 41 1. Valve Protection Ontrac actuator moves to its end position at a fixed low speed, therefore over-torque is avoided due to the low kinetic energy of the motor and gears. 2. High torque when it matters Moderate blockages pose no problem for Ontrac. By running at low speed with high torque, the actuator is able to overcome valve blockage without risk of valve damage.

  • Page 42: Installation

    6.1 Actuator Check - Does the actuator fit to the valve? Fitting to a valve:  Ontrac actuators are supplied in a closed position.  The units are standard configured to give clockwise output on a close command.  The handwheel can be supplied to give clockwise or anticlockwise output, this needs to be verified at...

  • Page 43: Hand Crank Force

    6.3 Hand Crank Force 6.3.1 Operation of the Hand Crank A hand crank is provided for manual operation. Push this crank towards the actuator to engage it to the worm shaft. Electrical contacts avoid or interrupt the motor operation, as soon and as long as the hand crank is engaged. Self-locking will be maintained in hand operation.

  • Page 44: Assembly Of The Hand Crank

    6.3.3 Assembly of Hand Crank [1] Input shaft [2] Fixation screw [3] Anchor nut [4] Hand crank 1. First remove [2] fixation screw and [3] anchor nut from [4] hand crank. 2. Install the [4] hand crank onto the [1] input shaft and align the mounting holes of both.

  • Page 45: Special Assembly

    6.4 Special Assembly In some strong vibration or very high/low temperature environments, the Ontrac split actuator is recommended, to ensure the normal operation. We offer four terminal connections as depicted in the following pictures Standard terminal connections are fast and reliable, plug-in terminals are easy to maintain, and screw terminals are used for explosion- proof products.

  • Page 46: Electrical Connection

    Electrical Connection 7.1 Functional Block Note: The blocks in light blue are optional, and order no. are 385, 386 and 387 respectively. Menu BE1 ~ BE4 digital input ports can be set Ready to run from "01" to "10" function. See table below. Failure alarm Status Output Open to end position...

  • Page 47: Electrical Wiring Diagram

    7.2 Electrical Wiring Diagram 7.2.1 Equipment Wiring Diagram： Electrical wiring for digital signal input: □ 3Ph ≤500V. AC ,550/600VAC optional Input port factory default function settings: □ 1Ph 220V. AC BE1 01 Operation command in “OPEN” direction □ 385 Function board BE2 02 Operation command in “CLOSE”...
  • Page 48 Electrical wiring for analog signal input: □ 3Ph ≤500V. AC, 550/600VAC optional Input port factory default function settings: BE1 01 Operation command in “OPEN” direction □ 1Ph 220V. AC BE2 02 Operation command in “CLOSE” direction □ Modbus communication BE3 03 Shutdown command □...

  • Page 49: Profibus Dp Wiring Diagram

    7.2.2 Profibus DP Wiring Diagram： □ 3Ph ≤500V. AC, 550/600VAC optional Input port factory default function settings: □ 1Ph 220V. AC BE1 01 Operation command in “OPEN” direction □ Heater BE2 02 Operation command in “CLOSE” direction □ BA1-BA4 high-capacity relay BE3 03 Shutdown command Note: BE4 04 Fault alarm reset command...

  • Page 50: Split Wiring Diagram (Electronic Unit And Actuator)

    Multitrac electric actuators can support Profibus- DP fieldbus protocol with additional code of "386". A Profibus network segment can connect up to 32 Multitrac electric actuators. The transmission speed of Multitrac electric actuators can range between 9.6kbps ~ 1500kbps Baud rate Maximum cable length Maximum cable length (kbps)

  • Page 51: Cable Entries

    7.3 Cable Entries Waterproof cable connectors are provided in the attached zipper bag, protection class is IP67. Please contact Ontrac when explosion-proof actuators are required. There are several connectors available 1 (2 for plug-in type 1 (none for plug-in end cover) type end cover) M25→M16...

  • Page 52: Wiring Installation Of Bus Board (Optional)

    7.4.2 Wiring Installation of Bus Board (optional)： Please use personal earthing connections to avoid damage to the electronics. 1. After opening the cover 2. After removing the flat 3. Remove the fixing screws of of the electronic unit, cut cable, remove the the terminal block, pull out the off the tie for fixing the screw fixing the red...

  • Page 53: Wiring Installation Of Frequency Conversion Board

    7.4.3 Wiring Installation of Frequency Conversion Board： 2. Remove the fixed column 1. Remove the four fixing 3. Remove the main control circled in the figure after bolts circled in the figure. board, turn it over to the removing the electronic unit back, remove the fixed card cover.

  • Page 54: Wiring Installation Of Channel Expansion Board

    7.4.4 Wiring Installation of Channel Expansion Board： 1. Remove the four fixing 2. Remove the fixed column 3. Unscrew the fixing screws bolts circled in the figure. circled in the figure after circled in the figure and pull up removing the electronic unit the main control board (circuit cover.

  • Page 55: Anti-Condensation Heater

    7.5 Anti-condensation Heater Switch-on the mains supply to avoid condensation Wire Cross Section 7.6.1 Wire Cross Section (Terminal Connection) Power cable ≤ 6mm inflexible or 4 mm flexible Single Cable ≤ 2.5mm inflexible or flexible 7.6.2 Wire Cross Section (Plug) Operating Mode MOE 706…MOE 725 POWER CABLE...

  • Page 56: Adjustment

    Adjustment 8.1 Mode Selector Switch Instruction The actuator is equipped with a local control panel with various elements for operation and display. Switch the mode selector switch to LOCAL to drive the actuator with the + / - push buttons. for parameter setting via the local control panel.

  • Page 57: Panel Instruction

    8.2 Panel Instruction LEDs: One green LED for operation, and communication/blinking One red LED for alarm/failure Actuator has three buttons, each button when in a different state has different functions. Local operating mode (when mode selector switch turn to LOC position), and their functions are defined as: local valve opening (hold or short press), STOP (short press) and local valve closing (hold or short press.

  • Page 58: Operation Menu

    8.3 Operation Menu 8.3.1 Introduction to Menu Operation Almost all of the actuators' functions can be configured (position setting, parameter setting, configuration, diagnosis, etc.) via the control panel, the following example will illustrate a basic technique of configuring. This example will be opening valve protective torque set at 50% rating torque. First of all, set mode selector switch to "LOC"...
  • Page 59 Only trained and experienced personnel can commission the actuators on site (in the field). Currently supports Please do not touch the operation English only button to avoid unnecessary damage. 5% step distance, with 40% to 100% Basic parameter set up adjustment range, and the maximum value of some products with additional transmission parts may be less than 100%...
  • Page 60 Local operation button Responsing mode set up Operating mode set up Inchmode to open and close valve Holdmode to open and close valve Set up for remote Remote digital control signal response on/off control signal "INCHMODE" response mode Remote digital control signal response "HOLDMODE"...
  • Page 61 System Reset MODE Restart system, and eliminates failure Short Service, related to analog messages or alarms Press MODE Percentage of valve position on the screen Delete currently Short will be replaced by - - - - range setting Press Analog control mode, can achieve analog Control mode or mixed analog-digital (ON/OFF) control selection...
  • Page 62 Actuator's responding Maintain current valve position mode when the analog input signal is lost Actuator runs to target valve position by P3.11 setting See P3.10 Analog input signal 4~20mA range selection 0~20mA ESD valve's target See P3.14 position setting When ESD is Hold on current valve position actived When ESD is actived, actuator will run to...
  • Page 63 System information Unit: seconds P4 menu is read-only, you can not change it. Numerical number Travel time to end position "8" on LCD is for display only. in “OPEN” direction Travel time to end position in “CLOSE” Unit: seconds direction Maximum switch off Nameplate match torque...
  • Page 64 Setup in deactive password protection mode without password verifying."88" MODE is the default password, the password Short input is the same as in menu P6.1 Press If you would like to set up password-protection, please set the P6.3, and then set the P6.2, if you can not set the P6.3, password-protection may already active.
  • Page 65 Basic: BA1~BA4 effective 385: BA1~BA8 effective 387: BA1~BA7 effective BA8 output setting Special menu for Ontrac Factory service only service personnel only The two digits on left side of “_” in the value area are the function code. The actuator has up to eight switching value output ports BA1~BA8, and each port can be arbitrarily set to one of the 20 functions of “01”...

  • Page 66: Alarms And Failures

    Limit temperature for TEMP_ELC Actuator will stop working until motor cools down electronics exceeded Check handwheel to see if it is damaged, Ontrac technical HANDWHL Handwheel failure personnel may be needed or request on-site service Use hand crank to operate the actuator to normal range...

  • Page 67: Alarm Messages

    9.2 Alarm Messages Display Text Error Description Reason/Measure BAT_CHANG Battery discharged Change battery and reset the actuator operating range Pre-alarm for discharged Change battery as soon as possible reset actuator BAT_EMPT battery operating range after battery change Check selected pre-alarm torque value, check actuator, value and rearing (if used) for increased friction and TORQUE_O Torque alarm, OPEN...

  • Page 68: Product Maintenance

    The upper most drain screw is to be replaced by the supplied venting plug. Ontrac actuators are oil lubricated with MOBIL SHC 629. There is no need to change the lubricant during the entire actuator life. Please refer to follow table in case there is any reason to do so.

  • Page 69: Vent Valve

    - it is a one way valve to adjust the inner oil gas pressure. For installations above 2000m poster height, consider that an additional heating element might be required. Service • Ontrac and its partners provides comprehensive services upon request. Please visit us at www.ontracactuators.com ACK25-01A ontracactuators.com...
  • Page 70 Any infringement of the copyright law will be prosecuted Made by Ontrac Copyright2025 Ontrac All rights reserved For more information and up to date overview of how to contact us: www.ontracactuators.com ACK25-01A...

This manual is also suitable for:

Multitrac moeMultitrac moe706Multitrac mme806Multitrac moe708Multitrac mme808Multitrac moe712 ... Show all

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