Related Manuals for ontrac Easytrac
Summary of Contents for ontrac Easytrac
- Page 1 Easytrac EME/EOE Electric Actuator Torque 50~600Nm Operation Instruction (for actuators with software release V1.27) Ontracactuators.com ACK21-01A...
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Page 2: Table Of Contents
CONTENTS ..............................1 01 Device Identification 1.1 Actuator ID Label ..................................1 1.2 Legend ......................................1 ....................................... 3 02 General 2.1 Application ....................................3 2.1.1 Purpose of the Manual ..............................3 2.1.2 Qualification and Training of the Personnel ....................... 3 2.1.3 Explosive Atmosphere Zones ............................ - Page 3 5.5 Position Sensing ................................... 13 5.6 Sensitivity Control ................................14 5.7 Remote Controller ................................14 5.8 Serial Communication ................................ 14 5.9 Smartrac for Asset Management ........................... 15 5.10 QR Code ....................................15 5.11 Actuator Protection ................................16 5.12 Cable Entries ..................................16 ..................................
- Page 4 9.1 Alarm and Failure Messages ............................31 .............................. 31 10 Product Maintenance 10.1 General ....................................31 ....................................31 11 Service ACK21-01A ontracactuators.com...
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Page 5: Device Identification
Device Identification 1.1 Actuator ID Label Actuator: Easytrac EME/EOE Year Torque= Speed= Output flange= Signal= Pmax= Imax= Temp= IP67 Made by Ontrac line 1: actuator Type line 2: serial no. / year of construction line 3: max. switch-off torque /max. output speed... - Page 6 We remind you that the classification of the zone (REF. ATEX 2014/34/EU former 94/9/CE directive) for potentially explosive atmosphere zones has to be done by the end user and communicated to the vendor for the right choice of classification of the equipment to work in these zones.
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Page 7: General
Read the operating instructions thoroughly. All of the points presented in these instructions must be understood and observed by those persons responsible for the installation, operation, maintenance and repair of the machine. Ontrac does not accept any liability for damage resulting from failure to comply with these maintenance and operating instructions. -
Page 8: Safety Advice
Safety Advice Preliminary remarks All the references to the manual have to be considered applicable also to environment and system that use these actuators unless it's specified otherwise. 2.2.1 Introduction ATTENTION: the non-observance of the indications stated in this manual or the inappropriate use of the equipment by unqualified or unauthorized staff, can cause serious personal injuries or death and damages to products and apparatus! The technical assistance office is at the complete disposal;... -
Page 9: Other Safety Advices
2.3 Other Safety Advices: If the content of this manual conflicts with laws and regulations of local country or area, then follow relevant local and area laws and regulations. Appropriate protection is needed in some poor operating environment. All installation and commissioning work as well as electrical connection may only be carried out by trained technicians and qualified personnel. -
Page 10: Receiving And Storage
The actuators feature protection class IP 40 when supplied. Protection class IP 67 can be guaranteed once the cable glands and the cable entries are installed. If not other specified, the Intelligent Type of Easytrac actuators are supplied with the following standard configuration: Local operate mode: ……………... -
Page 11: Warranty
The use outside these specifications has to be agreed and approved by Ontrac. It must be considered also that, if the actuators are used outside their technical specifications, the factory warranty are no longer valid. -
Page 12: Receiving And Storage
Main Components 4.1 Name of Each Component 1. Upper cover for motor & wiring connections compartment 2. Control panel 3. Gearcase 4. Connecting flange 5. Removable valve adaptor 6. Manual switch handle 7. Handwheel 8. Integral electrical control unit 9. Local indication 10. -
Page 13: Flange Structure And Valve Connection Size
4.2 Flange Structure and Valve Connection Size Parallel to handwheel axis Code Flange Standard Factory Factory Maximum Model size default default allowed Ø50 Ø50 4-M6 deep 12 EOE/EME50 Ø22 Ø92 Ø8 Ø39 □20 EOE/EME100 Ø70 Ø70 4-M8 deep 12 Ø70 Ø70 4-M8 deep 15 Ø32... -
Page 14: Technical Data
General and Technical Data 5.1 Technical Data Basic Type Intelligent Type (with control unit) Output Torque 50-600 Nm 50-600 Nm Whole Stroke Time 22-29 s 22-29 s Power Supply 3 phase 380VAC 50 HZ (±5%) 3 phase 380VAC 50 HZ (±5%) 1 phase 110/220 VAC 50 HZ (±5%) 1 phase 110/220 VAC 50 HZ (±5%) Duty Mode... -
Page 15: Model And Weight
Model EME50 EME100 EME200 EME400 EME600 (Intelligent Type) EOE50 EOE100 EOE200 EOE400 EOE600 Weight (Kg) 5.3 Dimensions Easytrac Basic Type Outline Dimension Drawing Direct mounting Base and lever Φ D Mode Torque Open/Close Power time Flange Weight Weight ENISO ENISO... - Page 16 Intelligent Easytrac Outline Dimension Drawing Direct mounting Base and lever Φ D Mode Torque Open/Close Power time Flange Weight Weight ENISO ENISO 5211 SP-101 5211 SP-101 EME50 Φ50 Φ49.6 50Nm 11x11 1/4-20 12Kg 16Kg EOE50 EME100 Φ70 Φ69.9 100Nm 14x14...
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Page 17: Key Features
5.4 Key Features ● For Intelligent Model (With control unit): Password protection Auto phase correction, Phase lost detection Motor: thermo switch Input/output user programable Reverse protection Jam valve/Blockage, 1.5 torque of nominal max torque ... -
Page 18: Sensitivity Control
5.6 Sensitivity Control Response time: Responding to control signal, to determine how fast actuator should respond to the external control commend, can choose up to 5%, rate of change, can choose with 0.5% rate of change as a step. ... -
Page 19: Smartrac For Asset Management
5.9 Smartrac for Asset Management Actuator setup Online simulation 5.10 QR Code For easily track factory set data and direct connect to company website for require request or operational manual download Manufacturing data authentication Service request linked to Ontrac website ACK21-01A ontracactuators.com... -
Page 20: Actuator Protection
5.11 Actuator Protection Easytrac provides an option for double sealing for Explosion proof, or IP68 version, for even more protection against ingress. Two seals are provided which gives additional protection when the actuator terminal compartment is open. Easytrac IP68 to mee the following requirements: •... -
Page 21: Installation
6.1 Actuator Check for pre-condition - Does the actuator fit to the valve? Fitting to a valve: Ontrac actuator are supplied in closed position. The units are standard configured to give clockwise output on a close command. ... -
Page 22: Hand Crank Force
6.3 Hand Crank Force A hand crank with lever is provided for manual operation. Exceeding the permissible hand crank force, required for the max. switch-off torque, can damage the actuator and / or the valve. The following hand crank forces are required to provide the max. switch-off torque: Reduction ratio: For EOE/EME 200: 39:1, 200/39≈5Nm •... -
Page 23: Mounting With Base And Lever
6.5 Mounting with Base and Lever Prior to mounting, check whether there is sufficient space. Ensure that the actuator or other parts are not in the swivel range of the lever. The mounting support of the part-turn actuator muss be solid, rigid and low in vibration. - Page 24 4. Installation of Damp Rod (Provided by Customer) The following table shows the dimensions Fig.4 Selection and dimension table of ball joint Adjust parameters Inner diameter and Diameter Hinge Screw Maximum Minimum wall thickness of of direct Adjustment torque length thread adjustment adjustment...
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Page 25: Electrical Connection
Electrical Connection 7.1 Electrical Wiring Diagram 7.1.1 Wiring Diagrams of Intelligent Mode (with Control Unit)： 3-phase AC,380V(on-off) 3-phase AC,380V(Modulating duty) 1-phase AC,220V(on-off) 1-phase AC,220V(Modulating duty) Default Setting（DI）: Default Setting（DO）: Function Input channel Function Output channel Open direction Full open indication Close direction Full close indication Stop direction... -
Page 26: Wiring Diagrams Of Base Mode
3-phase AC, 380V 7.1.3 Profibus DP Wiring Diagram： Ontrac electric actuators can support Profibus- DP fieldbus protocol with additional code of "286". A Profibus network segment can connect up to 32 Ontrac electric actuators. The transmission speed of Ontrac electric actuators can be 9.6kbps ~ 1500kbps ACK21-01A ontracactuators.com... -
Page 27: Modbus Wiring Diagram
1500 200m About 2km Baud rate Maximum number (kbps) of actuators Number of 19.2 bus type 45.45 mechanism 93.75 stations 187.5 1500 7.1.4 Modbus Wiring Diagram： Ontrac electric actuators can support Modbus protocol with additional code of "288". ACK21-01A ontracactuators.com... -
Page 28: Wiring Steps
5. Spring type crimping segments are used for the wiring terminals of Easytrac power line and analog / switching signal line. During operation, please insert a straight screwdriver for electrician into the hole of the wiring terminal as shown in the figure, press down the internal metal reed, then insert the bare end of the power line or signal line into the wiring hole, and loosen the screwdriver. -
Page 29: Wiring Installation Of Bus Board (For Option)
7.2.2 Wiring Installation of Bus Board (for option)： Please use a system of personal earthing to avoid damage to the boards by electric sparks 2. Use three combination 1. Use an Allen wrench cross pan head screws to remove the Allen (M4x8) to install two L- screws on the cover in shaped stainless steel... -
Page 30: Anti-Condensation Heater
7.3 Anti-condensation heater Switch-on the mains supply in order to avoid condensation 7.4 Wire cross section (plug) Power cable 1.5 mm (inflexible or flexible) Signal cable 0.75 mm (inflexible or flexible) 7.5 Thread size for cable glands Metric Terminals 2xM25x1.5 Note: Please use suitable certified material in hazardous areas. -
Page 31: Adjustment
Adjustment 8.1 Mode Selector Switch Instruction The actuator is equipped with a local control panel with various elements for operation and display. Switch the mode selector switch to LOCAL in order to drive the actuator with the operating switch open/close. for parameter setting via local control panel. -
Page 32: Operation Menu
8.3 Operation Menu Main Menu Structure 0.Language Set Language，English, China，Russia Set full open position 1.Adjust_O LOCAL 2.Adjust_C Set full close position STOP Device Information 3.DeviceInfo User usage level verification 4.Password REMOTE Device parameter setting 5.Setup Communication Setting 6.Communication Almost all of actuators' function can be adjusted (position setting, parameter setting, configuration, diagnosis, etc.) via control panel. - Page 33 Submenu Structure 3.1 Alarm&Failure Alarm & Failure Display 3.DeviceInfo 3.2 Information Actuator Information Default Value 5.1 Key_Mode -Local Control Mode InchingMode 5.2 DI_Mode -Digital input Control Mode InchingMode -Failure & Alarm Reset ----- 5.3 FailReset ----- -Input 4mA calibration 5.4 In4mA ----- -Input 20mA calibration 5.5 In20mA...
- Page 34 Default Value 6.1 Mds Address Modbus Address Setting 6.2 Mds Bps Modbus baud rate Setting 9600 6.Communication Dp Address Setting 6.3 Dp Address Dp Redundancy Mode Setting 6.4 Dp Mode (Note: 6.3 &6.4 for option.) ACK21-01A ontracactuators.com...
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Page 35: Alarms And Failures
If required, tighten the screws. Every 2 years, check each actuator visually for leakage of oil/grease. Service • Ontrac and its partners provides comprehensive services upon request. Please visit us at www.ontracactuators.com ACK21-01A ontracactuators.com... - Page 36 Copyright©2021 Ontrac instrument. All rights reserved Subject to technical changes. This technical documentation is protected by copyright law. Do not translate, copy or distribute in any way even in a modified form or as an excerpt without the prior written permission of the right holder. Also, reprints, photomechanical or electronical reproduction or storage of data in data processing systems or data networks must be authorized by the right-holder.