Related Manuals for ontrac Multitrac MME Series
Summary of Contents for ontrac Multitrac MME Series
- Page 1 Multitrac MME/MOE Intelligent Electric Actuator Operation Instruction (for actuators with software release V5.35) Ontracactuators.com ACK21-01A...
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Page 2: Table Of Contents
CONTENTS ..............................1 01 Device Identification 1.1 Actuator ID Lable ..................................1 1.2 Legend ......................................2 02 General ....................................... 3 2.1 Application ....................................3 2.1.1 Purpose of the Manual ..............................3 2.1.2 Qualification and Training of the Personnel ......................3 2.1.3 Explosive Atmosphere Zones ............................ - Page 3 ..........................12 05 General and Technical Data 5.1 Specifications ..................................12 5.2 Mechanical Interfaces ................................ 13 5.3 Technical Data ..................................14 5.3.1 Multi-turn On-Off, Electric Actuators (MOE) ...................... 14 5.3.2 Multi-turn Modulating, Electric Actuators (MME) ..................... 15 5.3.3 Linear Modulating, Electric Actuators ........................16 5.3.4 Linear On-Off, Electric Actuators ...........................
- Page 4 ..................................37 06 Installation 6.1 Actuator Check ..................................37 6.2 Installation Hints ................................... 37 6.3 Hand Crank Force ................................38 6.3.1 Operation of the Hand Crank ........................... 38 6.3.2 Hand Crank Force ................................ 38 6.3.3 Assembly of the Hand Crank ........................... 39 6.4 Special Assembly ..................................
- Page 5 ..................................51 08 Adjustment 8.1 Mode Selector Switch Instruction ..........................51 8.2 Panel Instruction ................................... 52 8.3 Operation Menu ..................................53 8.3.1 Introduction to Menu Operation ..........................53 8.3.2 Menu Structure ................................53 ..............................61 09 Alarms and Failures 9.1 Failure Messages ................................. 61 9.2 Alarm Messages ...................................
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Page 6: Device Identification
Device Identification 1.1 Actuator ID Label Actuator: Ontrac MME/MOE Year IP67 Oil: Pmax= , Imax= S4-25%..Fuse 3 x 16 A slow SW Version Factory setting of M max= , n max= M open= M close= n open= n close=... -
Page 7: Legend
1.2 Legend Warning symbols for safety ELECTRICAL WARNING An instruction with reference to electrical components or equipment. It draws attention to the risk of injury or death to persons or damage to the product, process or surroundings WARNIG General instruction that draws attention to the risk of injury or death to persons or damage to the product, process or surroundings INFORMATION Further reference for more detailed information or technical details. -
Page 8: General
Read the operating instructions thoroughly. All of the points presented in these instructions must be understood and observed by those persons responsible for the installation, operation, maintenance and repair of the machine. Ontrac does not accept any liability for damage resulting from failure to comply with these maintenance and operating instructions. -
Page 9: Safety Advice
Safety Advice Preliminary remarks All the references to the manual have to be considered applicable also to environment and system that use these actuators unless it's specified otherwise. 2.2.1 Introduction ATTENTION: the non-observance of the indications stated in this manual or the inappropriate use of the equipment by unqualified or unauthorized staff, can cause serious personal injuries or death and damages to products and apparatus! The technical assistance office is at the complete disposal;... -
Page 10: Other Safety Advices
Other Safety Advices: If the content of this manual conflicts with laws and regulations of local country or area, then follow relevant local and area laws and regulations. Appropriate protection is needed in some poor operating environment. All installation and commissioning work as well as electrical connection may only be carried out by trained technicians and qualified personnel. -
Page 11: Receiving、Transportation And Storage
The actuators feature protection class IP 40 when supplied. Protection class IP 67 can be guaranteed once the cable glands and the cable entries are installed. If not other specified Ontrac actuators are supplied with the following standard configuration: Local operate mode: …………… Inching Mode (In the local state, the knob is in inching mode. Once the knob is released, the equipment stops running.) -
Page 12: Transportation
5. Wipe the uncoated surface with a suitable preservative. 6. If the temperature is lower than the allowable range, the display screen will be damaged! Ontrac actuators’ control devices cannot be stored at temperatures below - 30 ° C. Long term storage... -
Page 13: Warranty
The use outside these specifications has to be agreed and approved by Ontrac. It must be considered also that, if the actuators are used outside their technical specifications, the factory warranty are no longer valid. -
Page 14: Main Components
Main Components 4.1 Introduction of main components Motor in insulation class F. Measuring The gear unit provides high and monitoring of both current and Advanced frequency converter efficiency, maintenance free and electronics technologies temperature provide full protection. operation. Motor and control cables are connected by Introduction of efficient Man-machine using screw type terminals or PCB plug-in interface simplifies commissioning with... -
Page 15: Flange Structure And Valve Connection Size
4.2 Flange Structure and Valve Connection Size Type B3 interface Type B1 interface The output axis has two interface modes: 1、Type B1 interface 2、Type B3 interface Application： 1、For rotating, non rising stem 2、Cannot bear thrust The connecting flange shall comply with the standard ISO 5210 MOE706 MOE708 MOE712... -
Page 16: Operation
4.3 Operation The power electronic controlled motor drives the worm shaft, which is mounted on a hollow shaft. This can be coupled to the valve either directly or using an additional gearing.. A position sensor next to the worm shaft detects speed and the direction of rotation. -
Page 17: General And Technical Data
(Split type: acceleration 3g: X-28.97Hz, Y-96.68Hz, Z-149.6Hz) Coating All Ontrac actuators are epoxy enamel coated as standard to ISO 12944-2. Our standard color is black to RAL 9005. We are also able to provide enhanced paint protection in accordance with ISO 12944 C5-M (Marine) for offshore environments. -
Page 18: Mechanical Interfaces
According to the mechanical interfaces, Ontrac electric actuators are divided into three categories: 1、 Multi-turn: Actuator outputs at least 360°of angular displacement and torque. If equipped with A type output shaft can realize a linear thrust motion. -
Page 19: Technical Data
5.3 Technical Data 5.3.1 Multi-turn On-Off, Electric Actuators (MOE) Multi-turn Actuators (On-Off) Switch-off Rising Speed Flange Power Current Fuse Weight Combination torque valve stem (r.p.m) (ISO5210) (kW) (kg) (Nm) (mm) MOE706S 6···15 72-180 2.52 3×16A MOE706R 10···25 36.8-92 2.52 3×16A MOE706M 25···50 14-35... -
Page 20: Multi-Turn Modulating, Electric Actuators (Mme)
5.3.2 Multi-turn Modulating, Electric Actuators (MME) Multi-turn Actuators (Modulating) Tripping Switch-off Rising Speed Flange Power Current Fuse Weight Combination torque torque valve stem (r.p.m) (ISO5210) (kW) (kg) (Nm) (Nm) (mm) MME806 20···50 14-35 0.55 1.45 3×16A MME808 32···80 14-35 0.55 1.45 3×16A MME812... -
Page 21: Linear Modulating, Electric Actuators
5.3.3 Linear Modulating, Electric Actuators Linear Actuators （Modulating） ※ Modulating Switch- Factory 40% Switch- Max. stroke Combination force off force force off force Full speed Weight (mm) setting (kg) MME806+LE12.1 5768 11536 100% 4614 2.92mm/s 50/100/200/400/500 MME808+LE25.1 11536 23072 100% 9229 2.92mm/s 50/100/200/400/500... -
Page 22: Part-Turn Modulating, Electric Actuators
5.3.5 Part-turn Modulating, Electric Actuators Part-turn Actuators (Modulating) Modulating Max Switch-off Minimum Full Travel Weight Combination Torque Torque Switch-off Torque Time (kg) (nm) (nm) (nm) MME806+ASNG50 19-26.6 MME808+ASNG50 26-36.4 MME808+ASNG100 1680 30-42 MME808+ASNG200 1700 56-78.4 MME808+SG65/2+ASNG300(129:1) 1290 2580 1032 55-77 MME812+ASNG300 1500 3000... - Page 23 Part-turn Actuators (On-Off cont.) Max. Switch-off Min. Switch-off Full Travel Time Weight Combination Torque Torque (kg) (nm) (nm) MOE708M+ASNG100 1680 30-42 MOE712S+ASNG100 1260 6-8.4 MOE708R+ASNG100 1050 11.4-16 MOE708R+ASNG200 1600 21-29.4 MOE708M+ASNG200 1700 56-78.4 MOE712S+ASNG200 1700 11-15.4 MOE712R+ASNG300 2100 11.4-16 MOE712M+ASNG300 3000 1200 30-42...
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Page 24: Model And Weight
5.4 Model and Weight Table 1: Weight of basic product Model MOE706 MOE708 MOE712 MOE725 MOE750 MOE790 MME806 MME808 MME812 MME825 MME850 MME790 Weight (Kg) Table 2: Weight and additional height of PG gearbox Model PG/4 F10 PG/4 F14 PG/5 F10 PG/5 F14 interface interface... -
Page 25: Mechanical Dimensions
5.5 Mechanical Dimensions (Unit: mm) MME806 MOE706 MME808 MOE708 MME812 MOE712 See the following table for interface parameters: Table 4: Weight and additional dimensions of PG multi rotary stroke wheel reducer Model / Size ØB ØC ØD ØE ØF Øc Weight (Kg) PG80/4... - Page 26 Note: See page 14 for solid shaft thread machining. The user processes according to the actual connection needs ACK21-01A ontracactuators.com...
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Page 27: Mme850/Moe750/Mme825/Moe725
MME850 MOE750 MME825 MOE725 Note: interface parameters please refer to page 19 table 4. Note: See page 14 for solid shaft thread machining. The user processes according to the actual connection needs ACK21-01A ontracactuators.com... -
Page 28: Mme890/Moe790
MME890 MOE790 Note: Interface parameters please refer to page 19 table 4. Note: See page 14 for solid shaft thread machining. The user processes according to the actual connection needs ACK21-01A ontracactuators.com... -
Page 29: Le Series Linear Thruster
LE Series Linear Thruster 1. LE series linear thrusters are fully sealed and lubricated, so they have the characteristics of long service life and high precision. You basically don't need to maintain them; 2. The shutdown thrust can be adjusted in the range of 40% ~ 100% on site according to specific conditions; 3. -
Page 30: Direct Connected Asng Reducer
Direct Connected ASNG Reducer Note: ASNG 50/D and ASNG 100/D only have standard direct coupling shafts. If you want solid shafts or other connection methods, you need to select accessories. Please contact the manufacturer for details. ACK21-01A ontracactuators.com... -
Page 31: Direct Connected Asng Reducer (With Additional Reduction Gearbox)
Direct Connected ASNG Reducer (with Additional Reduction Gearbox) Note: Please contact the manufacturer for details. ACK21-01A ontracactuators.com... -
Page 32: Asng Reducer With Base
ASNG Reducer with Base Note: The base shall be installed with enough swing arm space. If the crank arm needs to swing within the dead zone, the base shall be installed on the platform or equipped with optional connectors. Please contact the manufacturer for details. -
Page 33: Asng Reducer With Base (With Additional Reduction Gearbox)
ASNG Reducer with Base (with Additional Reduction Gearbox) Note: The base shall be installed with enough swing arm space. If the crank arm needs to swing within the dead zone, the base shall be installed on the platform or equipped with optional connectors. Please contact the manufacturer for details. -
Page 34: Pg Multi Rotary Stroke Wheel Reducer
PG Multi Rotary Stroke Wheel Reducer Note: interface parameters please refer to page 19 table 4. PG Multi Turn Bevel Gear Reducer Additional dimensions of PG multi turn bevel gear reducer Model/Size N-H-DP Maximum stem diameter PG80/*S-1 4-M16-24 PG80/*S-2 4-M20-30 PG80/*S-3 4-M20-30 Note: * the interface dimensions of reduction ratio 3:1, 4:1, 6:1 and 8:1 are universal... -
Page 35: Pgz Multi Turn Bevel Gear Reducer
PGZ Multi Turn Bevel Gear Reducer Additional dimensions of PGZ multi turn bevel gear reducer Maximum Maximum Reduction ratio Model/Size N-H-DP stem output torque optional diameter (Nm) 3、4、6、8、10、 PGZ/4 8-M16-24 1470 12:1 3、4、6、8、10、 PGZ/6 8-M20-30 2940 12:1 4、6、8、10、 PGZ/8 8-M30-45 6000 12:1 6、8、12、16、... -
Page 36: Key Features
--- Multitrac actuators come in S2 On/Off or S4 modulating configuration for both on/off and process control applications. Ingress Protection --- Allows submersion to 10m. 5.7 Position Sensing Ontrac contactless hall sensor: outstanding performance and proven reliability HALL SENSOR ACK21-01A ontracactuators.com... -
Page 37: Sensitivity Control
5.8 Sensitivity Control Response time: Responding to control signal, to determine how fast actuator should respond to the external control commend, can choose up to 5%, rate of change, can choose with 0.5% rate of change as a step. ... -
Page 38: Serial Communications
Serial communications allow for a much greater bandwidth and more information transfer capability than traditional 4 – 20 mA signaling. Ontrac produces a wide range of serial communication options through the use of an optional communications board. The communications cards are fitted internally to the actuator. -
Page 39: Cloudtrac For Asset Management
You will then be able to download instruction and data sheets as well as your actuators specific wiring diagram. This simple aid to set up, commissioning and fault finding will save users considerable time and ensure the right connections are made. Manufacturing data authentication Service request linked to Ontrac website ACK21-01A ontracactuators.com... -
Page 40: Actuator Protection
Multitrac provides an option for double sealing for even more protection against ingress. Two seals are provided which gives additional protection when the actuator terminal compartment is open. Ontrac enhanced IP68 meets the following requirements: • Depth of water: maximum 10 m head of water •... - Page 41 1. Valve Protection Ontrac actuator moves to its end position at a fixed low speed, therefore over-torque is avoided due to the low kinetic energy of motor and gears. 2. High torque when it matters Moderate blockages pose no problem for Ontrac. By running at low speed with high torque, the actuator is able to overcome valve blockage without risk of valve damage.
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Page 42: Installation
6.1 Actuator Check - Does the actuator fit to the valve? Fitting to a valve: Ontrac actuator are supplied in closed position. The units are standard configured to give clockwise output on a close command. The Handwheel can be supplied to give clockwise or anticlockwise output, this needs to be verified at ordering stage, it can not easily be changed on site! ... -
Page 43: Hand Crank Force
6.3 Hand Crank Force 6.3.1 Operation of the Hand Crank A hand crank is provided for manual operation. Push this crank towards the actuator to engage it to the worm shaft. Electrical contacts avoid or interrupt the motor operation, as soon and as long as the hand crank is engaged. Self-locking will be maintained in hand operation. -
Page 44: Assembly Of The Hand Crank
6.3.3 Assembly of Hand Crank [1] Input shaft [2] Fixation screw [3] Anchor nut [4] Hand crank 1. First remove [2] fixation screw and [3] anchor nut from [4] hand crank. 2. Install the [4] hand crank onto the [1] input shaft and align the mounting holes of both. -
Page 45: Special Assembly
Screw terminals Aviation plug-in terminals Stardard terminals Plug-in terminals For different installation sites, Ontrac's operation panel is designed to be rotatable four directions. See the pictures above. When actuator is side-mounted, the operation panel still faces to the operator. ACK21-01A... -
Page 46: Electrical Connection
Electrical Connection 7.1 Functional Block Note: The blocks in light blue are optional, and order no. are 385, 386 and 387 respectively. Menu BE1 ~ BE4 digital input ports can be set Ready to run from "01" to "10" function. See table below. Failure alarm Status Output Open to end position... -
Page 47: Electrical Wiring Diagram
7.2 Electrical Wiring Diagram 7.2.1 Equipment Wiring Diagram： Electrical wiring for digital signal input: □ 3Ph 380V. AC Input port factory default function settings: □ 1Ph 220V. AC BE1 01 Operation command in “OPEN” direction □ 385 Function board BE2 02 Operation command in “CLOSE” direction □... - Page 48 Electrical wiring for analog signal input: □ 3Ph 380V. AC Input port factory default function settings: □ 1Ph 220V. AC BE1 01 Operation command in “OPEN” direction □ Modbus communication BE2 02 Operation command in “CLOSE” direction □ Heater BE3 03 Shutdown command □...
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Page 49: Profibus Dp Wiring Diagram
7.2.2 Profibus DP Wiring Diagram： □ 3Ph 380V. AC Input port factory default function settings: □ 1Ph 220V. AC BE1 01 Operation command in “OPEN” direction □ Heater BE2 02 Operation command in “CLOSE” direction □ BA1-BA4 high-capacity relay BE3 03 Shutdown command Note: BE4 04 Fault alarm reset command ●This wiring diagram is only for this equipment... -
Page 50: Split Wiring Diagram (Electronic Unit And Actuator)
Ontrac electric actuators can support Profibus- DP fieldbus protocol with additional code of "386". A Profibus network segment can connect up to 32 Ontrac electric actuators. The transmission speed of Ontrac electric actuators can be 9.6kbps ~ 1500kbps Baud rate... -
Page 51: Cable Entries
Φ13～Φ18 Φ10～Φ16 converter Note 1: Exclusively use same protection level cable connector with Ontrac actuator in order to ensure stated protection level. Note 2: All of the signal cable must be shielded. Note 3: cable connecting seperate type actuators should not exceed more than 15 meters. -
Page 52: Wiring Installation Of Bus Board (Optional)
7.4.2 Wiring Installation of Bus Board (optional)： Please use personal earthing connections to avoid damage to electronics. 1. After opening the cover 2. After removing the flat 3. Remove the fixing screws of of the electronic unit, cut cable, remove the the terminal block, pull out the off the tie for fixing the screw fixing the red... -
Page 53: Wiring Installation Of Frequency Conversion Board
7.4.3 Wiring Installation of Frequency Conversion Board： 2. Remove the fixed column 1. Remove the four fixing 3. Remove the main control circled in the figure after bolts circled in the figure. board, turn it over to the removing the electronic unit back, remove the fixed card cover. -
Page 54: Wiring Installation Of Channel Expansion Board
7.4.4 Wiring Installation of Channel Expansion Board： 1. Remove the four fixing 2. Remove the fixed column 3. Unscrew the fixing screws bolts circled in the figure. circled in the figure after circled in the figure and pull up removing the electronic unit the main control board (circuit cover. -
Page 55: Anti-Condensation Heater
7.5 Anti-condensation Heater Switch-on the mains supply in order to avoid condensation Wire Cross Section 7.6.1 Wire Cross Section (Terminal Connection) ≤ 6mm Power cable inflexible or 4 mm flexible ≤ 2.5mm Single Cable inflexible or flexible 7.6.2 Wire Cross Section (Plug) Operating Mode MOE 706…MOE 725 POWER CABLE... -
Page 56: Adjustment
Adjustment 8.1 Mode Selector Switch Instruction The actuator is equipped with a local control panel with various elements for operation and display. Switch the mode selector switch to LOCAL in order to drive the actuator with the + / - push buttons. for parameter setting via local control panel. -
Page 57: Panel Instruction
8.2 Panel Instruction LEDs: 1 green for operation, and communication/blinking 1 red for alarm/failure Actuator has three buttons, each button in different state has different function. Local operating mode (when mode selector switch turn to LOC position), and their functions are defined as: local valve opening (hold or short press), STOP (short press) and local valve closing (hold or short press. -
Page 58: Operation Menu
8.3 Operation Menu 8.3.1 Introduction to Menu Operation Almost all of actuators' function can be adjusted (position setting, parameter setting, configuration, diagnosis, etc.) via control panel, the following example will illustrate a basic technique of setting. This example will be opening valve protective torque setted at 50% rating torque. First of all, set mode selector switch to "LOC"... - Page 59 Only trained and experienced personnel can commission the actuators on site (in the field). Currently supports Please do not touch the operation English only button to avoid unnecessary damage. 5% step distance, with 40% to 100% adjustment range, and the maximum value of Basic parameter set up some products with additional transmission parts may be less than 100%...
- Page 60 Local operation button Responsing mode set up Operating mode set up Inchmode to open and close valve Holdmode to open and close valve Set up for remote Remote digital control signal response on/off control signal "INCHMODE" response mode Remote digital control signal response "HOLDMODE"...
- Page 61 System Reset MODE Restart system, and eliminates failure Short Service, related to analog messages or alarms Press MODE Percentage of valve position on the screen Delete currently Short will be replaced by - - - - range setting Press Analog control mode, can achieve analog Control mode or mixed analog-digital (ON/OFF) control selection...
- Page 62 Actuator's responding Maintain current valve position mode when the analog input signal is lost Actuator runs to target valve position by P3.11 setting See P3.10 Analog input signal 4~20mA range selection 0~20mA ESD valve's target See P3.14 position setting When ESD is Hold on current valve position unactived When ESD is actived, actuator will run to...
- Page 63 System information Unit: seconds P4 menu is read-only, you can not change it. Numerical number Travel time to end position "8" on LCD is for display only. in “OPEN” direction Travel time to end position in “CLOSE” Unit: seconds direction Maximum switch off Nameplate match torque...
- Page 64 Setup in deactive password protection mode without password verifying."88" MODE is the default password, the password Short input is the same as in menu P6.1 Press If you would like to set up password-protection, please set the P6.3, and then set the P6.2, if you can not set the P6.3, password-protection may already active.
- Page 65 Basic: BA1~BA4 effective 385: BA1~BA8 effective 387: BA1~BA7 effective BA8 output setting Special menu for Ontrac Factory service only service personnel only The two digits on left side of “_” in the value area are the function code. The actuator has up to eight switching value output ports BA1~BA8, and each port can be arbitrarily set to one of the 20 functions of “01”...
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Page 66: Alarms And Failures
Limit temperature for TEMP_ELC Actuator will stop working until motor cools down electronics exceeded Check handwheel to see if it is damaged, Ontrac technical HANDWHL Handwheel failure personnel maybe needed or request on-site service Use hand crank to operate the actuator to normal range... -
Page 67: Alarm Messages
9.2 Alarm Messages Display Text Error Description Reason/Measure BAT_CHANG Battery discharged Change battery and reset the actuator operating range Pre-alarm for discharged Change battery as soon as possible reset actuator BAT_EMPT battery operating range after battery change Check selected pre-alarm torque value, check actuator, value and rearing (if used) for increased friction and TORQUE_O Torque alarm, OPEN... -
Page 68: Product Maintenance
Ontrac actuators are oil lubricated with MOBIL SHC 629. There is no need to change the lubricant during the entire actuator life. Please refer to follow table if there is exception. -
Page 69: Vent Valve
- it is a one way valve to adjust the inner oil gas pressure. For installations above 2000m, consider that an additional heating element might be required. Service • Ontrac and its partners provides comprehensive services upon request. Please visit us at www.ontracactuators.com ACK21-01A ontracactuators.com... - Page 70 Copyright©2021 Ontrac instrument. All rights reserved Subject to technical changes. This technical documentation is protected by copyright law. Do not translate, copy or distribute in any way even in a modified form or as an excerpt without the prior written permission of the right holder. Also, reprints, photomechanical or electronical reproduction or storage of data in data processing systems or data networks must be authorized by the right-holder.