Beko BEKOMAT 3 E Ex Installation And Operation Manual
Beko BEKOMAT 3 E Ex Installation And Operation Manual

Beko BEKOMAT 3 E Ex Installation And Operation Manual

Condensate drain
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EN - English
Installation and operation manual
ll 2G Ex ib llB T4 Gb
BVS 03 ATEX E 214 X
Condensate drain
BEKOMAT
BEKOMAT
BEKOMAT
BEKOMAT
3 E Ex
®
6 E Ex
®
3 CO Ex
®
6 CO Ex
®

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Summary of Contents for Beko BEKOMAT 3 E Ex

  • Page 1 EN - English Installation and operation manual Condensate drain BEKOMAT 3 E Ex ® BEKOMAT 6 E Ex ® BEKOMAT 3 CO Ex ® BEKOMAT 6 CO Ex ® ll 2G Ex ib llB T4 Gb BVS 03 ATEX E 214 X...
  • Page 2 Installation and operation manual BEKOMAT 3/6 CO Ex, 3/6 E Ex ®...
  • Page 3: Table Of Contents

    Installation and operation manual Inhalt 1. Safety-related information ..........................4 1.1. Pictograms and symbols ..........................4 1.1.1. In this documentation ........................4 1.1.2. On the device ..........................4 1.2. Signal words .............................. 4 1.3. General safety instructions ........................5 1.4. Transport and storage ..........................7 1.5.
  • Page 4: Safety-Related Information

    Installation and operation manual 1. Safety-related information 1.1. Pictograms and symbols 1.1.1. In this documentation General instructions Adhere to the installation and operation manual General hazard symbol (danger, warning, caution) Beware of explosive substances / risk of explosion General hazard symbol (danger, warning, caution) for mains voltage and system compo- nents carrying mains voltage 1.1.2.
  • Page 5: General Safety Instructions

    Installation and operation manual 1.3. General safety instructions DANGER Explosion Danger to life through explosion, deflagration or fire • In companies or company areas where there is a risk of explosion or fire, all the necessary protective measures must be taken for safe operation of the system parts and devices. •...
  • Page 6 Installation and operation manual NOTE Installation and operation manual Before reading, check that this installation and operation manual matches the device type. It contains important information and notes on safe operation of the device. It is therefore essential that the installation and operation manual is read by the relevant specialist personnel¹...
  • Page 7: Transport And Storage

    Despite our best efforts, transport damage cannot be ruled out. For this reason, the device must be checked for possible transport damage after transport and removal of the packaging material. Any damage must be reported immediately to the transport company, BEKO TECHNOLOGIES GmbH or its representative. CAUTION...
  • Page 8: Intended Use

    Installation and operation manual 1.5. Intended use The BEKOMAT is an electronically level-controlled condensate drain for compressed air systems. It drains ® condensate from the system parts under operating pressure with virtually no loss of compressed air. The BEKOMAT is also suitable for systems with low operating pressure, e.g. for multistage compressors, thanks to its ®...
  • Page 9: Product Information

    The type plate is attached to the device housing. It lists all the important data for the BEKOMAT . This must be ® communicated to the manufacturer or supplier on request. BEKOMAT 3 E Ex +1...+60°C / 34...140°F 12345678 No: BVS 03 ATEX E 214 X...
  • Page 10: Product Overview And Description

    Installation and operation manual 2.2. Product overview and description Top condensate inlet / venting line Solenoid valve Centre condensate inlet Electronics housing Bottom condensate inlet Condensate drain solenoid valve BEKOMAT 3/6 CO Ex, 3/6 E Ex ®...
  • Page 11: Control And Display Elements

    ® Test button Is used for depressurising or manually drain the BEKOMAT ® NOTE No permanent draining BEKO TECHNOLOGIES www.beko-technologies.com Do not use the test button for permanent draining. BEKOMAT ® Alarm / test LED is off ALARM / TEST The BEKOMAT is without function and there is no voltage applied.
  • Page 12: Function

    Installation and operation manual 2.4. Function At an operating overpressure of ≥0.8/1.2 bar, the condensate is drained via the solenoid valve [4]. The condensate flows through the top condensate inlet [1] and collects in the container [3]. The capacitive dual sensor [2] monitors the condensate level. Once a certain fill level is reached, the solenoid valve [4] is opened and the condensate is drained via the condensate drain [5].
  • Page 13: Dimensions

    Installation and operation manual 2.5. Dimensions 2.5.1. BEKOMAT 3 CO/E Ex ® 200 (7.8) (¾NPT-a) G¾-a (½NPT-i) G½-i (¾NPT-a) 160 (6.2) G¾-a G¼-i mm (inch) 2.5.2. BEKOMAT 6 CO/E Ex ® i = innen/inside a = außen/outside 29 (1.1) (¾“ NPT-i) G¾-i G½-i (½“...
  • Page 14: Bekomat ® 3 Co/E Ex

    Installation and operation manual 2.6. Technical data II 2G Ex ib IIB T4 Gb 0158 IP 65 General data BEKOMAT 3 CO Ex BEKOMAT 3 E Ex BEKOMAT 6 CO Ex BEKOMAT 6 E Ex Device group Device category Type of protection...
  • Page 15: Marking Of Explosion-Protected Equipment In Accordance With Atex And Epl

    Installation and operation manual 2.6.1. Marking of explosion-protected equipment in accordance with ATEX and EPL Device group ll Suitable for use in industrial potentially explosive areas, not in mines Device category 2G Suitable for areas where an explosive atmosphere consisting of gases, vapours, mists or air mixtures is likely to occur occasionally, rarely or for a short period only (zones 1 and 2).
  • Page 16: Installation

    Installation and operation manual 3. Installation 3.1. Warning notices DANGER Explosion Danger to life through explosion, deflagration or fire • During all work, operation and maintenance observe all the applicable regulations (e.g. ATEX, CENELEC, NEC, TRBS, national directives and regulations). •...
  • Page 17: Installation Example

    Installation and operation manual 3.2. Installation example The following illustration shows possible assembly of the BEKOMAT 3/6 in a potentially explosive area [1]. ® DANGER Explosion Danger to life through explosion, deflagration or fire • During all work, operation and maintenance observe all the applicable regulations (e.g.
  • Page 18: Installation Steps

    Installation and operation manual 3.3. Installation steps The following illustrations show possible installation of the BEKOMAT 3/6 depending on the amount of ® condensate. NOTE Installation instructions Install a separate BEKOMAT • at each condensate collection point. ® • Do not use conical screw connections. •...
  • Page 19 Installation and operation manual BEKOMAT 3 CO Ex / 3 E Ex - condensate accumulation > 360 l/h ® Venting line (Ø ≥ ¾″) Install pipes fixed Manual condensate drain (Ø ≥ ¼″) recommended Install pipes fixed Condensate drain solenoid valve (Ø ≥ ½″) Install pipes fixed and route with continuous slope (≥...
  • Page 20: Electrical Installation

    Installation and operation manual 4. Electrical installation 4.1. Installation instructions DANGER Insufficient qualification Inappropriate handling due to insufficient qualification can lead to explosions, serious property damage and personal injuries or death. • All the tasks described in this installation and operation manual may only be carried out by skilled technical personnel¹...
  • Page 21: Connection Diagram

    Installation and operation manual 4.2. Connection diagram Non-harzardous ZONE „Safe“ area Power supply 10 + unit BEKOMAT - Housing ® Voltage supply 230 VAC 24 VAC/VDC KL 01 Voltage KL 02 supply 230 VAC 1(+) Internal Relay output valve Isolating switch amplifier BEKOMAT 3/6 CO Ex, 3/6 E Ex ®...
  • Page 22: Power Supply

    Installation and operation manual 4.3. Power supply Connection of the voltage supply must be carried out in compliance with the connection diagram and using an intrinsically safe power supply unit. NOTE Information on intrinsically safe power supply unit For more information on the intrinsically safe power supply unit see accessories 7.4 on page 26.
  • Page 23: Potential Equalisation

    Installation and operation manual 4.4. Potential equalisation The BEKOMAT is potential equalised via the earthing terminals provided. It must be ensured that these are ® integrated in the potential equalisation. Install the potential equalisation in compliance with the connection diagram 4.2 on page 21. 4.5.
  • Page 24: Operation

    Installation and operation manual 6. Operation The BEKOMAT has a NAMUR interface to detect faults during operation. It is recommended to process these at ® a central control centre in order to be informed of faults in good time. NOTE Information about the NAMUR interface For more information about the power supply to the NAMUR interface see the separate installation and operation manual and the NAMUR interface 4.5 on page 23.
  • Page 25: Maintenance And Servicing

    Inappropriate handling due to insufficient qualification can lead to explosions, serious property damage and personal injuries or death. • Maintenance work may only be carried out by trained service personnel from BEKO TECHNOLOGIES GmbH or authorised partners. 7.1. Maintenance schedule Maintenance Interval Functional test •...
  • Page 26: Spare Parts

    Installation and operation manual 7.3. Spare parts ALARM / TEST TEST NETZ / POWER BEKOMAT ® Top cover 2800768 BEKO TECHNOLOGIES www.beko-technologies.com BEKOMAT ® 7.4. Accessories The table below indicates possible accessories. Illustration Description Order number* BEKOMAT ® Ex-power supply unit 4005140 →...
  • Page 27: Troubleshooting

    You will find corresponding templates on our website at www. beko-technologies.com. If you should return your device without a decontamination declaration and our Service department has doubts about the medium used, repairs will only be started once a respective declaration has been received.
  • Page 28 Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES, CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 Atlanta, GA 30336...

This manual is also suitable for:

Bekomat 6 e exBekomat 3 co exBekomat 6 co ex

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