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AMI BARRACUDA MODEL 4010LX Operator's Manual

Tunable diode laser adsorption spectrometer
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THE BARRACUDA
MODEL 4010L
Tunable Diode Laser Adsorption Spectrometer
Operator Manual

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Summary of Contents for AMI BARRACUDA MODEL 4010LX

  • Page 1 THE BARRACUDA MODEL 4010L Tunable Diode Laser Adsorption Spectrometer Operator Manual...

  • Page 2: Table Of Contents

    (AMI): ® Thank you for purchasing this BARRACUDA MODEL 4010LX for your trace moisture measurement needs. It has a state-of-the-art design and is the industry’s most advanced TDL Moisture Analyzer. You will find that this Analyzer will set a new bar for high performance, reliability, and intuitive design.

  • Page 3: Analyzer Overview

    ANALYZER OVERVIEW Mounting Plate Mounting Hole 4x Explosion- proof Up and Down Enclosure Arrow Buttons 1/2" NPT Machined Exhaust Port Holes for Sample Gas Inlet Port Electrical Connections 2x Bypass Gas/Liquid Drain (Not shown in image) Sample Gas Metering Valve Bypass Flow Protective Earth (Front view)

  • Page 4: Method Of Measurement: Wavelength Modulated Tunable Diode Laser Spectroscopy (Wmtdl)

    METHOD OF MEASUREMENT: WAVELENGTH MODULATED TUNABLE DIODE LASER SPECTROSCOPY (WMTDL) The BARRACUDA MODEL 4010LX utilizes a state-of-the-art, next generation technology called Wavelength-Modulated Tunable Diode Laser Spectroscopy (WMTDL) for fast, accurate, and highly reliable moisture measurements. This proven technology is based on the Beer-Lambert Law.

  • Page 5: Ami Factory Configuration And Calibration

    MODEL 4010LX using their own NIST traceable calibration gas, but it is important to follow AMI’s specific steps so that errors are not introduced. You can read AMI’s recommendations for field performance validation of a MODEL 4010LX in the MAINTENANCE, TROUBLESHOOTING &...

  • Page 6: Key Innovations

    Advanced Micro Instruments has developed and patented key technologies that enable our devices to deliver the highest levels of PERFORMANCE, RELIABILITY and EASE-OF-USE. These technologies are included in the BARRACUDA MODEL 4010LX and cannot be replicated by any other company.

  • Page 7: Command Center

    COMMAND CENTER Interface Software This powerful software platform comes standard with every MODEL command 4010LX purchase and provides users with access to a full suite of center advanced features, including: ELECTRONICS PLATFORM – Settings & logic adjustments for two (2) fully independent Alarm Relay Contacts –...

  • Page 8: Symbol Table

    SYMBOL TABLE Warning - Risk of Danger or Harm to the User or Risk of Damage to the Risk of Shock (DC) Product. Consult the operator manual. Relay Risk of Shock (AC) Earth Ground Protective Ground DC (Direct Current) AC (Alternating Current) Frame Chassis Terminal END OF SYMBOL TABLE | Model 4010LX OM...

  • Page 9: Safety, Warning & Cautions

    SAFETY, WARNING & CAUTIONS A WARNING identifies conditions or procedures that can be dangerous to the user. A CAUTION identifies conditions or procedures that can cause damage to the Product. WARNING Make sure no hazardous gas is present in the area before and during installation. Violation of the National Electrical Code requirements (especially Article 500 that deals with hazardous areas) may cause a fire or explosion with the potential for serious injury or loss of life.
  • Page 10 WARNING The following power requirements must be met by the installer of the DC/AC power connections to the Analyzer: – You must include an electrical disconnect means and a current limiting device, such as a switch and fuse. The disconnect device must be marked as a ‘disconnect device’ and readily accessible to shut off power to the Analyzer.
  • Page 11 – Any AC voltages outside this range may cause the Analyzer to malfunction Any use of this equipment in a manner not specified in this manual or approved AMI documentation may impair the protection provided by the equipment. Toute utilisation de cet équipement d’une manière non spécifiée dans ce manuel ou dans la documen tation AMI approuvée peut altérer la protection fournie par l’équipement.

  • Page 12: Analyzer Installation

    ANALYZER INSTALLATION Mounting the Analyzer 9.5” H (24 cm) 5.0” H (13 cm) 14.0” H (36 cm) NOTE: Analyzer weighs 17.0 lbs (7.7 kg) Key Points – The Analyzer can be mounted either indoors or outdoors, where the ambient temperature remains between 20°F (-6.7°C) and 149°F (65°C) –...

  • Page 13: Electrical Connections For The Analyzer

    Electrical Connections for the Analyzer Key Points – Verify your rated power supply matches the operating voltage of your Analyzer before you begin – The MODEL 4010LX is available with either AC or DC Power (you must request your desired power at the time of your purchase) DC power requirements are 10–24 VDC, 1.00 A max.
  • Page 14 Right Conduit Union Left Conduit Union Electrical Seal-offs 2. Install the conduit unions between the explosion–proof housing of the Analyzer and the electrical seal-off. DO NOT fill the electrical seal-offs yet. – In order to meet electrical codes for Class 1, Div 1 and Class 1, Div 2, Groups B,C,D, you must use electrical seal-offs in your installation –...
  • Page 15 Terminal Cover Terminal Cover DC Version with Terminal AC Version with Terminal Cover and white information Cover and black information panel panel 3. Remove the explosion-proof cover by rotating it counterclockwise. Note: A white sheet metal panel inside the explosion-proof housing indicates the Analyzer has been built for use with DC power, while a black sheet metal panel indicates AC power.
  • Page 16 – If you decide to use a 2-wire cable – Position (A), as shown above, is for the with shield for the power supply AC Power Ground connection, AMI provides quality Shield Earth Ground Terminal Connection next to the + positive and - negative terminals...
  • Page 17 WARNING When using AC power, never rely on the AC Power Ground as a source for Analyzer safety or ground protection. Always connect the Protective Earth Ground Lug, shown previous page, to a high quality ground, such as an 8-foot ground rod or equivalent. RECOMMENDED: When using DC Power, use a shielded-twisted pair cable and connect the cable shield to the shield earth...
  • Page 18 ONLY the AMI analyzer is providing power to the analog output. A load of the proper range is required. The load attached to the analog output must be within the allowed load range.

  • Page 19: Gas Connections

    Sample Gas Inlet Pressure to the Analyzer should be regulated down to the range of 1.0 to 20.0 psig (0.07–1.4 bar), depending on the line pressure – The BARRACUDA MODEL 4010LX comes internally equipped with a complete Sample System, including a Liquid Separator that effectively removes liquids and particulates –...
  • Page 20 Steps The BARRACUDA MODEL 4010LX has three (3) gas connections on its right side. Exhaust Port Sample Gas Inlet Port Bypass Gas/Liquid Drain Sample Gas Connection 1. Take a deburred length of 1/4” stainless–steel tubing and slip it through the supplied compression nut and ferrule set.

  • Page 21: Initiation Of Sample Flow To The Analyzer

    CAUTION The EXHAUST LINE must run slightly downhill the entire way to a safe area to allow any condensate to drain outside and not back into the Analyzer. If you must run the EXHAUST LINE vertically through the ceiling, install a ‘knock-out’ pot to capture the liquid condensate just prior to going vertical.
  • Page 22 Then, remove the flow meter and reattach the bypass tubing. NOTE: AMI has chosen this technique since all bypass flow meters have a tendency to plug quickly due to the volume of liquids and particulates going through the bypass path.

  • Page 23: Calibration

    CALIBRATION Unlike most gas sensing technologies, MODEL 4010LX moisture analyzer does not require periodic calibrations. By design, there is no required method for field-calibrating a 4010LX. Wavelength tunable diode laser (WMTDL) spectroscopy-based instruments, like the 4010LX, are extremely stable and reliable. END OF CALIBRATION Click here return to a Table of Content page.

  • Page 24: Analyzer Operation

    PPM H Display Button Display Button Moisture readings on the BARRACUDA MODEL 4010LX are shown in units of pounds per million standard cubic feet (lbs/mmscf) by default. To display in parts per million (ppm) by volume, press the PPM H O Display Button.

  • Page 25: How To Set The Alarms

    Alarm One Up and Down Adjust Buttons The BARRACUDA MODEL 4010LX comes standard with two (2) fully adjustable independent Alarms (ALARM 1 and ALARM 2) that can be adjusted over the BARRACUDA’S entire moisture measurement range. To set ALARM 1, press the ALARM ONE Button and quickly release. The LCD Alarm flag will blink, and within 3 seconds, press either the UP or DOWN Buttons to set your Alarm setpoint.

  • Page 26: Changing Display To Metric Units

    ADDITIONAL NOTES: If you need more time for the setup, simply push the ALARM HOLD OFF Button again, and it will automatically reset to the adjusted Hold Off Time. If you complete the calibration task quicker than expected and want the Alarms and Analog Output to become functional immediately, you can simply run the Hold Off Time to Zero by pushing the Hold Off Button until the LCD blinks and then pushing the Down Arrow until the LCD shows Zero.

  • Page 27: Command Center Interface Software Set-Up And Basic Operation

    COMMAND CENTER INTERFACE SOFTWARE SET-UP AND BASIC OPERATION Interface with COMMAND CENTER Step 1: Remove the explosion-proof cover to access the USB Port (Type B) of the Analyzer USB Port (Type B) (DC Power Version is shown. Instructions are the same for the AC Power Version) Step 2: Establish a Communication Link between your laptop and the Analyzer A.
  • Page 28 Above: COMMAND CENTER Software window shown with settings for MODEL 4010LX C. Once the link is established, the software will automatically recognize the Analyzer and populate the Analyzer Info Column with information specific to your Analyzer. View of the Left Status Column of the User Interface D.
  • Page 29 Step 3: Selection of Options in Analyzer Setup Area & Syncing with Electronic Flow Meter (EFM) A. Set your desired SECURITY SETTINGS. You have two (2) options available to select from: – NONE allows anyone to make changes to the Analyzer’s settings using the front panel –...
  • Page 30 C. Sync your EFM or similar device to your Analyzer. If this is the first time making the analog output connection to the analyzer or there are any issues with your connection, first complete the more detailed procedure in the next step CHANGING ANALOG OUTPUT. NOTE: the ZERO and FULL SCALE calibration limits described next.
  • Page 31 IMPORTANT: Whenever you change the Analog Output from 4–20 mA to 1–5 VDC or vice versa, or significantly change the load, you will need to complete the following steps to verify your Analog Output. Remove any analog output wires from the Analyzer connection point! 1.
  • Page 32 8. Disconnect the multimeter from the system leaving the wiring attached to the analog output. Verify the reading in your attached device and if additional tuning is required continue calibrating any offset. This procedure is detailed in previous step SYNC YOUR EFM.
  • Page 33 B. Set the ALARM DELAYS. There are two (2) ALARM DELAYS. Each ALARM DELAY setting is located beneath the corresponding ALARM that it controls. Enter your desired time duration for each ALARM DELAY and press the ENTER key on your laptop. You can also adjust using the UP AND DOWN ARROWS.
  • Page 34 View the ALARM STATUS. Both independent ALARMS have their own ALARM STATUS. If an ALARM is not triggered, the ALARM STATUS will display ‘OFF’ in green. If an ALARM is triggered, its ALARM STATUS will display ‘ON’ in red. *For an ALARM to be triggered, it will take into account the complete logic of how the ALARM was set up.
  • Page 35 C. Click on the drop-down menu and set the Alarms to FAILSAFE or NON FAILSAFE. – If set to FAILSAFE, the ALARMS will trigger if the power supplied to the Analyzer drops below 8.5V. However, the ALARMS will not clear until the power moves back up and exceeds 12V.

  • Page 36: Clear Datalog

    CENTER MANUAL by pressing their respective buttons in this column. Step 7: Changing Display to Metric Units This step will require a password. Contact AMI before proceeding with the instructions below. NOTE: MODEL 2010BX Screenshots shown . They are the same for the 4010LX for this step.
  • Page 37 – Once the small SUBMIT PASSWORD window opens, enter the password that you receive and press SUBMIT – Uncheck ENABLE POLLING – Click CLEAR OUTPUT – Type ‘CENTIGRADE’ into the User Input area (shown above in the red box) and press RETURN.

  • Page 38: Download Data

    Download Data To begin, click the DOWNLOAD DATA Button located on the COMMAND CENTER Software. A. DATALOG HANDLER window will appear, giving you the options of seeing your downloaded data as either a graph or spreadsheet. 37 | Model 4010LX OM Click here return to a Table of Content page.
  • Page 39 To see the graph, click the GRAPH Button. (Sample Graph of Downloaded Data) You can save your graph to a file by clicking the SAVE DATA Button. To see your downloaded data as a spreadsheet instead, click the SPREADSHEET Button on the DATALOG HANDLER Window. Click here return to a Table of Content page.
  • Page 40 (Sample Spreadsheet of Downloaded Data) You can save your spreadsheet to a file by clicking the SAVE DATA Button. 39 | Model 4010LX OM Click here return to a Table of Content page.

  • Page 41: Modbus Rtu Protocol Over Rs485 Communications

    COMMAND CENTER – Go to the User Input of the VARIABLES tab. Click on the USER INPUT and enter ‘AMI’ for the password when prompted. Then, return to the USER INPUT – In the USER INPUT, enter the following to change the address of the Modbus: A0WN1<Address>, where <Address>...
  • Page 42 Holding Registers for BARRACUDA MODEL 4010LX Number Variable Register of Register Description Type Comment Name Used A0RA0 Reading String String Two 16-bit Unsigned A0RZ2 PPM Value v7.0 Firmware or Above Integers A0RZ3 LBS x 100 Value 16-bit Unsigned Integer v7.0 Firmware or Above...

  • Page 43: Modbus Error Register Descriptions

    Holding Registers for BARRACUDA MODEL 4010LX (continued) Number Variable Register of Register Description Type Comment Name Used A0RI2 Error Register 2 16-bit Unsigned Integer A0RI3 Error Register 3 16-bit Unsigned Integer A0RJ0 Analyzer Type String A0RJ1 Analyzer Configuration 16-bit Unsigned Integer...
  • Page 44 Model 4010LX Registers and Error Codes Table Register Variable Register Binary Bit Position Integer Equivalent Message Number Name Description No 2F Trigger No DC Trigger TEC Setpoint Low TEC Setpoint High DC Average Value Low 2F Average Value Low Power Supply Low PPM Overrange A0RI0 Error Register 0...
  • Page 45 Model 4010LX Registers and Error Codes Table (continued) Register Variable Register Binary Bit Position Integer Equivalent Message Number Name Description ADC Sample High ADC Sample Low ADC Conversion Timeout DC Sample Too Low A0RI2 Error Register 2 1,024 2,048 4,096 8,192 16,384 32,768...
  • Page 46 Modbus Error Register Example: Reading Modbus registers 57 thru 60 on a 4010LX results in the following: Register Number Variable Name Register Value A0RI0 2192 A0RI1 A0RI2 A0RI3 Since registers 58 thru 60 read “0” there are no active errors reported in these registers. Register 58 reports multiple active errors.

  • Page 47: Maintenance, Troubleshooting & Repairs

    MAINTENANCE, TROUBLESHOOTING & REPAIRS Viewing the Moisture Readings Waveform To view the waveform of your measurement readings, click the LASER ANALYSIS Button located on the bottom of the Operational Status Column of the COMMAND CENTER. A separate Laser Graph Window will appear and display the waveform of the current moisture measurement.
  • Page 48 The waveforms on the graph of each moisture measurement can indicate whether an issue needs to be addressed. If you are unable to resolve an issue after following the suggestion shown in this section, contact AMI for further support. 47 | Model 4010LX OM...
  • Page 49 O and CH peaks is indicative of either Laser Failure, Detector Failure or Detector Misalignment. Resolution: Stop using the BARRACUDA MODEL 4010LX for trace moisture measurements and contact AMI for support. Waveform with Signature Moisture Peak but No Signature CH4 (Methane) Peak...
  • Page 50 Resolution: First, check to verify that the laser power is present. The blue waveform represents the laser power of the BARRACUDA MODEL 4010LX. If its pattern appears, as shown above, it means that the laser is functioning properly. Then check your Sample Inlet from the pipeline to the BARRACUDA, making sure that all connections are secured and have no leaks.

  • Page 51: Cleaning The Mirrors

    Cleaning the Mirrors NOTE: AMI has taken many precautions for keeping the critical laser path clean during use in harsh gas pipeline conditions. Our compact patented cell block/sample system incorporates unique features; including a membrane that blocks liquids and particulates found in the gas stream and bypassing them prior to reaching the critical Herriott Measurement Cell.
  • Page 52 Safety, Warnings and Cautions This procedure describes the method for field servicing and cleaning of the MODEL 4010LX’s Herriott cell mirrors. WARNING All power must be turned off and disconnected from the Analyzer before performing the mirror cleaning procedure. WARNING The Herriott cell mirrors are a key component of our precision optics.
  • Page 53 4. Remove the two (2) Philips screws and connector cover to access the Philips Screws electrical connections. Connector Cover 5. Disconnect mains power supply from analyzer by removing the Mains Power Supply green Phoenix connector from the terminal strip. Far Mirror Disassembly and Inspection — Detector End Near Side End Cap Far Side End Cap The Far Mirror –...
  • Page 54 6. Open the enclosure door. Remove both flow control knobs by loosening the two (2) set screws Screw with 1/16” Hex wrench until the knobs slip off the valve stem. Screw 7. Remove the four (4) Philips Philips Screws (4x) screws holding the front panel.
  • Page 55 10. Disconnect the detector cable from the detector PCB. Tuck away the cable so it is out of the way. Detector Cable WARNING Socket Head Be careful not to damage dowel pins of Cap Screw Herriott cell when removing end caps. Proper alignment of the laser during reassembly is Bracket dependent on the dowel pins.
  • Page 56 If there is significant contamination on the Herriott cell walls (image to left), the analyzer will need to be sent back to the AMI factory for service. Re-assemble the analyzer prior to return to AMI. Near Mirror Disassembly and Inspection — Laser End Near Side End Cap 15.
  • Page 57 16. Remove the four (4) socket head cap screws holding the near end cap in place Fiber Optic Strain with a miniature ratchet and 7/64” hex Relief Tube wrench. Start by loosening all four (4) Cap Screw cap screws 1/4 turn before completely removing any of the screws.
  • Page 58 19. Remove and discard o-rings from removed endcaps. 20. Using the AMI supplied optical wipes, apply a few drops of 99% pure isopropyl alcohol onto the wipe and then lightly rub one of the mirror surfaces. Use light pressure only and small circular motion.

  • Page 59: Membrane Maintenance Procedure

    Membrane Maintenance Procedure NOTE: AMI has taken many precautions for keeping the critical laser path clean during use in harsh gas pipeline conditions. Our compact patented cellblock/sample system incorporates unique features; including a membrane that blocks liquids and particulates found in the gas stream and bypassing them prior to reaching the critical Herriott Measurement Cell.
  • Page 60 Safety, Warnings, and Cautions This procedure describes the method for field servicing the 4010LX Membrane in the sample cell block assembly. WARNING All power must be turned off and disconnected from the analyzer before performing the Membrane Maintenance Procedure. WARNING Fiber Optic Cables are extremely fragile and can be damaged by excessive flexing, bending or impact to the cables.
  • Page 61 4. Remove two (2) Philips screws and connector cover to access electrical connections. Connector Cover Philips Screw Philips Screw Removal of electrical access cover 5. To prevent any form of sparks, arcs, or any other form of electrical ignition in an explosive environment, disconnect mains power supply from analyzer by removing the green Phoenix connector from the...
  • Page 62 Disassembly 7. Open the enclosure door. Remove both flow control knobs by loosening the two (2) set screws Screw with 1/16” Hex wrench until the knobs slip off the valve stem. Screw Flow control knobs and set screws 8. Remove the four (4) Philips screws Philips holding the front panel.
  • Page 63 10. Remove five (5) mounting screws holding the sample cell blocks together and to the Fiber Optic case with 5/32” hex. To prevent possible Cable damage to the fiber optic cable, while removing the last screw, hold the cell blocks to prevent them from dropping and slamming on the bottom of the case.
  • Page 64 15. Remove the membrane to expose the perforated disc. Perforated Disc 16. Remove the perforated disc. Then remove the small o-ring. Small o-ring 17. Inspect the top block vapor catch disc. If the disc is corroded, remove disc and discard disc and replace with new disc. Top block with vapor catch disc...

  • Page 65: Field Validation Procedure

    23. While holding the membrane in place, insert the large o-ring into the o-ring groove. Inspect the membrane to verify no holes or tears were created when installing the o-ring. 24. If vapor catch disc was removed, re-install. Place lock washers behind disc to elevate it from the block.
  • Page 66 Block and Bleed Steps: NOTE: The AMI Oxygen Calibration video shows how to block and bleed the regulator. Video is available in the Video Library at www.amio2.com. 1. Connect a pressure reducing regulator to the Span Gas Tank.
  • Page 67 4. Verify that the analyzer measurement reading matches the span gas concentration. The analyzer should read within the repeatability and accuracy range. If measured value does not match span gas concentration, contact AMI at 1.714.848.5533 or at www.amio2.com for support.

  • Page 68: Error Status Display: Error Reference Guide

    Error Status Display: Error Reference Guide The following section shows the existing error(s) that can be detected by the Analyzer and displayed on the Error Status Display. Each error has an assigned number and message. Error Error Message Message Number Number No 2F Trigger ADC Sample High...

  • Page 69: Important Messages Regarding Maintenance And Repairs

    IMPORTANT MESSAGE ABOUT CLEANING REQUIREMENTS: The Analyzer is designed to function properly without cleaning requirements. For any other issue not covered in this section, contact AMI at 1.714.848.5533 or visit us at www.amio2.com for support. END OF MAINTENANCE, TROUBLESHOOTING & REPAIRS Click here return to a Table of Content page.

  • Page 70: Specifications

    SPECIFICATIONS Usage Both indoor and outdoor use Altitude for Use <10,500 ft (3,200 meters) for DC and AC models Relative Humidity <95%, non-condensing Ingress Protection IP65 Physical Dimensions 14.0”W x 9.5”H x 5.0”D (36 cm x 24 cm x 13 cm) Weight 17.0 lbs (7.7 kg) Digital Display...
  • Page 71 Specifications (continued) Operation 20°F to 149°F (–6.7°C to 65°C) Ambient Operating Temperature Range with Extreme Weather Enclosure: 10°F to 149°F (–12°C to 65°C) 1.0 to 2.0 SCFH* (0.5 to 1.0 Lpm) Recommended Sample Gas Flow Rate *SCFH = standard cubic feet/hour Rate ...

  • Page 72: Ami Warranty & Support

    DURATION TO TWO (2) YEARS FROM THE DATE OF DELIVERY. Limitation of Liability IN NO EVENT WILL AMI BE LIABLE TO YOU FOR ANY SPECIAL DAMAGES, INCLUDING ANY LOST PROFIT, LOST SAVINGS, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF THE COMPANY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, OR FOR ANY CLAIM BY ANY OTHER PARTY.

  • Page 73: Declarations Of Conformity

    DECLARATIONS OF CONFORMITY Click here return to a Table of Content page. Model 4010LX OM |...
  • Page 74 II 1/2 G Ex ia op is/db IIB+H2 T4 Ga/Gb -20°C ≤ T ≤ +65°C We, Advanced Micro Instruments (AMI) declare under sole responsibility that the above products, to which this declaration relates, is in conformity with the requirements of the following EU Directive(s): •...
  • Page 75 II 1/2 G Ex ia op is/db IIB+H2 T4 Ga/Gb -20°C ≤ T ≤ +65°C We, Advanced Micro Instruments (AMI) declare under sole responsibility that the above products, to which this declaration relates, is in conformity with the requirements of the following UK Directive(s): •...
  • Page 76 ADVANCED MICRO INSTRUMENTS 225 PAULARINO AVENUE amio2.com COSTA MESA, CA 92626 USA OM-300-039 Rev J en 03.2025, Copyright © Advanced Micro Instruments® 2025 WWW.AMIO2.COM This data sheet is a general presentation. It does not provide a warranty TEL: 1.714.848.5533 or guarantee of any kind. Please contact us for a description of the warranties and guarantees offered with our products.

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