Hove Easy Grease v.5 Owner's Manual

48 vdc semi-automatic lubrication pump
Hide thumbs Also See for Easy Grease v.5:

Advertisement

Quick Links

Operator and Owner's
Manual
EASY GREASE v.5
© Hove A/S

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Easy Grease v.5 and is the answer not in the manual?

Questions and answers

Summary of Contents for Hove Easy Grease v.5

  • Page 1 Operator and Owner’s Manual EASY GREASE v.5 © Hove A/S...
  • Page 2: Table Of Contents

    SETTINGS ……………………………………………………………………………………………………………………………………. - 10 - - 11 - GENERAL SETTINGS …………………………………………………………………………………………………………………………………………… - 12 - SPECIAL SETTINGS …………………………………………………………………………………………………………………………………………….. - 13 - SET HOVE SMART LUBE ……………………………………………………………………………………………………………………………………... RUNNING THE MACHINE ……………………………………………………………………………………………………………. - 15 - - 16 – AUTOMATIC DOSING ………………………………………………………………………………………………………………………………………... - 16 – MANUAL DOSING ……………………………………………………………………………………………………………………………………………...
  • Page 3 TECHNICAL DATA …………………………………………………………………………………………………………………….. - 24 - EU DECLARATION OF CONFORMITY ………………………………………………………………………………………... - 25 - SUPPORT, SERVICE, AND REPAIR ……………………………………………………………………………………………... - 26 - © Hove A/S...
  • Page 4: General Description Of The Machine

    GENERAL DESCRIPTION OF THE MACHINE HOVE Easy Grease v.5 is a 48 VDC semi-automatic lubrication pump for direct lubrication of bearings. It can be powered from the detachable 100 - 240 VAC / 50 - 60 Hz Class II power supply unit or an optional 48 VDC / 6 Ah Li-ion battery unit.
  • Page 5: On Delivery Of The Equipment

    ON DELIVERY OF THE EQUIPMENT • Immediately check the packaging and machine for shipping damage. • Do not use the equipment if damaged. Contact HOVE A/S. • Dispose of packaging material in accordance with local and applicable regulations • Read the instructions in this manual carefully. It contains important information about the use and maintenance.
  • Page 6: The Equipment

    7. Outlet 3. Display 8. Flush kit 4. Power Switch 13. Display extension 9. HOVE cord cartridge 14. Battery charger 13. Release nut 10. Cartridge 12. Lock lever adapter 16. Charger power cable 15. Charger connector © Hove A/S...
  • Page 7: Safety Information

    Before using the equipment, read the instructions in this manual carefully. It contains important information about the use and maintenance. HOVE is not responsible if incorrect use causes injury or damage. Always keep the instruction manual in a safe, accessible location for future reference.
  • Page 8: Preparations

    Charger connector. CLEANING THE MACHINE • Clean the inside of Easy Grease v.5 with a lint-free rag to prevent any contamination of grease or pump • Flush the pump through with 300 grams of the desired type of grease at change of grease type (see section FLUSHING THE MACHINE).
  • Page 9: Preparing The Machine

    • Remove the Cartridge adapter (10) by turning the Lock lever (12) fully counterclockwise • Screw the adapter onto a HOVE cartridge (9) with the desired type of grease and sufficient amount of grease • Install the grease cartridge with adapter on the machine •...
  • Page 10: Settings

    SETTINGS Before using Easy Grease v.5, change the settings if necessary: • Select language on the START Screen • Press SETUP on the SYSTEM screen • Change the relevant settings Press to return to the previous display screen Press to return to the SYSTEM screen...
  • Page 11: General Settings

    The decimal point is set automatically. Max. SPEED screen Max. PRESSURE screen Input the desired pump pressure limit. Input the desired pump speed limit. The pump will switch off if this limit is exceeded. © Hove A/S...
  • Page 12: Special Settings

    (PIN CODE PROTECTED) MODEL & PIN CODE screen Input pin code for setting machine MODEL and other pin code protected settings. 12321 MODEL screen Press ACCEPT to keep the selected MODEL setting. Otherwise, press CANCEL or another MODEL. © Hove A/S...
  • Page 13: Set Hove Smart Lube

    SET HOVE SMART LUBE (HSL) Input 45654 to go to the CONFIGURATIONS screen. 45654 CONFIGURATIONS screen Press SET under SMART LUBE (#) to go to the SMART LUBE screen. SMART LUBE screen Input the desired setting. 0 = OFF 1 = ON 22222 SERIAL NO.
  • Page 14 Input the noted weight in mg, e.g., 97g = 97000. Press SET under the WEIGHT (mg) field Dispense 100g again and check that the weight is 100g +/- 3g; otherwise repeat the calibration steps max. 3 times. © Hove A/S...
  • Page 15: Running The Machine

    START screen Press the appropriate language button. SYSTEM screen The machine is ready for AUTOMATIC DOSING or MANUAL DOSING. Check that all SETTINGS are correct before proceeding! Field colors White Saved setting Yellow Active value Warning Green Information © Hove A/S...
  • Page 16: Automatic Dosing

    STOP and then grease counts from zero and upwards in the RESET. MANUAL (g) field. You can stop and restart the pump at any time if desired (see PAUSE/ABORT DOSING). Vers. 2/2,0 版 © Hove A/S 31.08.2021...
  • Page 17: Pause/Abort Dosing

    When the pump is running you can change the pump speed by pressing the SPEED (%) field. SPEED screen Press ACCEPT to keep the selected SPEED setting. Press the appropriate SPEED. Otherwise, press CANCEL or another SPEED. © Hove A/S...
  • Page 18: Empty Cartridge Detection

    FLUSHING THE PUMP Easy Grease v.5 must be flushed every time you use a different type of grease. This will flush the remaining grease out of the system and hose. Flushing prevents contamination from building up and mixing two...
  • Page 19: Cleaning And Maintenance

    Pump 100g in AUTOMATIC DOSING mode and check that the weight 100g +/- 3%. • If necessary, calibrate the flow meter and check the result. If the error remains more than +/- 3% after calibration, we recommend that you contact HOVE A/S. © Hove A/S...
  • Page 20: In The Event Of Damage To The Machine

    IN THE EVENT OF DAMAGE TO THE MACHINE WARNING Unless agreed otherwise, only HOVE A/S may carry out repairs and alterations to the machine. Worn or defective parts must be replaced by original spare parts. Incorrect repairs or use of non-original spare parts can lead to serious damage to the machine and danger to the user.
  • Page 21: Firmware Update Guide

    Use “Safely Remove Hardware” function in Windows (recommended), before pulling out the • USB Key UPDATE THE MACHINE CONTROLLER • Detach the display and dismount the display bracket Switch off the machine • • Insert the USB key in the Machine Controller USB socket © Hove A/S...
  • Page 22: Update The Display Controller

    Switch off the machine and unscrew the display • bracket (note how it is positioned) Insert the USB key in the Display Controller USB socket • • Connect the display to the machine by the extension cord © Hove A/S...
  • Page 23 Remount the display bracket (note how it is positioned) • The Display Controller firmware is now updated to the version of the “image.bin” file at the USB key • Note: The Display Controller and the Machine Controller must have the same firmware version! • © Hove A/S...
  • Page 24: Technical Data

    Lubrication pump unit • Operation mode • Manual dosing • Automatic dosing • HOVE Smart Lube (HSL) Dimension • Size: 470 x 365 x 190mm Weight: 8,5 kg (9 kg with optional battery) • Drive 48 V BLDC Motor •...
  • Page 25: Eu Declaration Of Conformity

    EU DECLARATION OF CONFORMITY HOVE Easy Grease Easy Grease v.5 is in conformity with: Directive 2014/30/EU - Electromagnetic Compatibility (EMC) Directive 2006/42/EC - Machinery (MD) Directive 2011/65/EU - Restriction of the use of certain hazardous substances (RoHS) Directive 2014/68/EU - Pressure equipment (PED)
  • Page 26 CONTACT US KEEP MOVING PARTS MOVING Hove is the leading developer, producer, and supplier of advanced lubrication solutions for heavy machinery. Our in-house R&D department and production department have blazed the trail with innovative solutions for the wind industry, and our filling facility and service departments help numerous operations around the world stay up and running.

Table of Contents